High-temperature-resistant spring grinding and chamfering device
By designing a high-temperature resistant spring grinding and chamfering device, the problems of low efficiency and poor adaptability of existing equipment have been solved, realizing efficient and low-cost double-end grinding processing of springs of different specifications, meeting the needs of mass production.
Patent Information
- Application Number
- CN202520526929.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Existing spring chamfering equipment is inefficient and has poor adaptability, making it difficult to meet the needs of mass production. Furthermore, different fixtures or equipment need to be replaced for different specifications of springs, increasing operational complexity and costs.
A high-temperature resistant spring grinding and chamfering device was designed, which includes a clamping mechanism, an adjustment mechanism, and a grinding mechanism. Through the cooperation of a disc and a polygonal groove, it can stably clamp springs of different sizes and lengths and grind both ends at the same time. It can achieve efficient processing by using an electric telescopic rod and the rotation of the grinding wheel.
It improves the adaptability and production efficiency of the equipment, reduces costs, and enables the simultaneous grinding of both ends of multiple springs, thus shortening the processing cycle.
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Figure CN223933261U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spring processing technology, specifically a high-temperature resistant spring grinding and chamfering device. Background Technology
[0002] As an elastic element widely used in mechanical systems, springs usually require chamfering at their ends to eliminate sharp edges, reduce stress concentration, improve fatigue life, and facilitate installation. Traditional spring chamfering methods mainly include manual chamfering and mechanical chamfering. Manual chamfering is inefficient and inconsistent, making it difficult to meet the needs of mass production. While existing mechanical chamfering equipment is more efficient, it is usually complex in structure and expensive. Traditional spring grinding equipment often can only grind one end of the spring or requires manually flipping the spring to grind the other end, resulting in low efficiency.
[0003] With the development of technology, some equipment has appeared on the market that can grind both ends of a spring at the same time. However, although these devices have made progress in grinding both ends, they still have some limitations and shortcomings. Grinding equipment on the market is often designed for springs of specific specifications. For springs of different sizes and lengths, it is necessary to change the fixtures or equipment, which increases the complexity and cost of operation. Utility Model Content
[0004] The purpose of this invention is to provide a high-temperature resistant spring grinding chamfering device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A high-temperature resistant spring grinding chamfering device, comprising:
[0007] The clamping mechanism includes a first disk and a second disk. The top surfaces of the first disk and the second disk are provided with a plurality of placement slots at equal angles. The top surfaces of the first disk and the second disk are provided with polygonal slots. The interior of the plurality of placement slots is provided with fixed clamping plates and movable clamping plates. The outer side walls of the plurality of movable clamping plates are fixedly connected with strip rods. The end positions of the movable clamping plates are provided with insertion slots.
[0008] The adjustment mechanism includes a polygonal column, the top surface of which is provided with a mounting groove, and two discs are sleeved on the outer wall of the polygonal column. Several electric telescopic rods are fixedly connected to the outer wall of the polygonal column at equal angles. The output ends of the several electric telescopic rods are fixedly connected to rectangular rods, and the rectangular rods are slidably inserted into the insertion grooves on the strip rods.
[0009] The grinding mechanism includes a rotating column rotatably connected to the mounting slot, a drive motor is provided at the bottom end of the rotating column, and a motor-driven grinding wheel one and a grinding wheel two are respectively provided at the top and bottom of the rotating column.
[0010] A support mechanism is fixedly connected to the disk. The support mechanism includes four electric telescopic rods, the output ends of which are all fixedly connected to the outer wall of the disk.
[0011] Furthermore, the support mechanism includes four support legs arranged at equal angles, the top ends of the four support legs are fixedly connected to the outer wall of the disc, and each pair of support legs is fixedly connected by a connecting plate. The bottom ends of the four electric telescopic rods are fixedly connected to the top surfaces of the four connecting plates respectively.
[0012] Furthermore, each of the aforementioned placement slots has two symmetrically spaced grooves on its inner sidewall.
[0013] Furthermore, each of the two outer side walls of the several strip rods is fixedly connected to a slider that is slidably connected to the groove.
[0014] Furthermore, the inner walls of several of the fixed and movable clamping plates are provided with anti-slip pads.
[0015] Furthermore, the grinding mechanism has a top plate fixedly connected to its top end, an electric telescopic rod two fixedly connected to the bottom surface of the top plate, the output end of the electric telescopic rod two fixedly connected to the motor of the grinding wheel one, a base plate fixedly connected to the bottom end of the rotating column, the end side of the base plate fixedly connected to the motor of the grinding wheel two, two square sleeves fixedly connected symmetrically to each other on the bottom surface of the top plate, a square rod slidably inserted into the bottom of each of the two square sleeves, and a fixing sleeve fixedly connected to the bottom end of each of the two square rods and fixedly connected to the output end of the electric telescopic rod two.
[0016] Furthermore, the grinding mechanism also includes an annular plate, the bottom surface of which is fixedly connected to the side wall of the base plate via two connecting rods.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. Through the coordinated arrangement of disc one, disc two, placement slot, fixed clamping plate, moving clamping plate, adjustment mechanism and electric telescopic rod three, the extension or retraction of electric telescopic rod three and electric telescopic rod one can be adapted to clamp springs of different sizes and lengths, thereby improving the adaptability of the equipment and reducing costs.
[0019] 2. By setting several placement slots at equal angles for placing springs, and setting grinding wheels one and two above and below the placement slots respectively, which can be controlled to rotate by a rotating column, both ends of the spring can be ground at the same time, and multiple springs can be processed in the same batch, shortening the grinding cycle and improving production efficiency. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of a high-temperature resistant spring grinding and chamfering device according to this utility model;
[0021] Figure 2 This is a schematic diagram of the combination of the clamping mechanism and the support mechanism in this utility model;
[0022] Figure 3 This is a schematic diagram of the moving clamping plate structure in this utility model;
[0023] Figure 4 This is an enlarged schematic diagram of region A in this utility model;
[0024] Figure 5 This is a schematic diagram of the adjustment mechanism structure in this utility model;
[0025] Figure 6 This is a schematic diagram of the grinding mechanism in this utility model.
[0026] In the diagram: 100, clamping mechanism; 110, disc one; 120, disc two; 130, placement groove; 131, sliding groove; 140, fixed clamping plate; 150, moving clamping plate; 151, strip rod; 152, slider; 200, adjusting mechanism; 210, polygonal column; 211, mounting groove; 220, electric telescopic rod one; 230, rectangular rod; 300, grinding mechanism; 310, rotating column; 320, drive motor; 330, top plate; 340, electric telescopic rod two; 350, grinding wheel one; 360, base plate; 370, grinding wheel two; 380, annular plate; 381, connecting rod; 390, square sleeve; 391, square rod; 392, fixed sleeve; 400, support mechanism; 410, support leg; 420, connecting plate; 430, electric telescopic rod three. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Example
[0029] Please see Figure 1-6 In this embodiment of the present invention, a high-temperature resistant spring grinding and chamfering device includes a clamping mechanism 100, an adjusting mechanism 200, a grinding mechanism 300, and a supporting mechanism 400. The clamping mechanism 100 includes a first disk 110 and a second disk 120, which are of the same size. The second disk 120 is located above the first disk 110. The top surfaces of the first disk 110 and the second disk 120 are provided with a plurality of placement slots 130 at equal angles. The placement slots 130 on the first disk 110 and the second disk 120 correspond to each other. The top surfaces of the first disk 110 and the second disk 120 are both provided with polygonal slots that penetrate through them. Each placement slot 130 is equipped with a fixed clamping plate 140 and a movable clamping plate 150. The fixed clamping plate 140 and the movable clamping plate 150 are symmetrical to each other and have a certain curvature to clamp the spring. A strip rod 151 is fixedly connected to the outer wall of each of the movable clamping plates 150. The fixed clamping plate 140 is fixedly connected to the inner wall of the placement slot 130, and the strip rod 151 is slidably connected to the placement slot 130. The ends of the movable clamping plates 150 are provided with insertion slots. The adjustment mechanism 200 includes a polygonal column 210. The top surface of the polygonal column 210 is provided with a through mounting slot 211. The first disc 110 and the second disc 120 are both connected to the polygonal column 210. The outer wall of the 0 is fitted with a circular disc 110 fixed to the outer wall of the polygonal column 210. Several electric telescopic rods 220 are fixedly connected at equal angles to the outer wall of the polygonal column 210. The positions of the electric telescopic rods 220 correspond to the positions of several placement slots 130. A rectangular rod 230 is fixedly connected to the output end of each electric telescopic rod 220. The rectangular rod 230 is slidably inserted into the insertion slot on the strip rod 151. The grinding mechanism 300 includes a rotating column 310 rotatably connected to the mounting slot 211. A drive motor 320 is provided at the bottom end of the rotating column 310. The motor shaft of the drive motor 320 is connected to the bottom of the rotating column 310. The end drive connection can drive the rotating column 310 to rotate. The top and bottom of the rotating column 310 are respectively equipped with a motor-driven grinding wheel 350 and a grinding wheel 370. The positions of the grinding wheel 350 and the grinding wheel 370 correspond to the positions of the placement groove 130. The support mechanism 400 is fixedly connected to the disc 110 and can restrict the position of the disc 110. The support mechanism 400 includes four electric telescopic rods 430. The output ends of the four electric telescopic rods 430 are fixedly connected to the outer wall of the disc 120. Controlling the extension or retraction of the electric telescopic rods 430 can drive the disc 120 to move up and down.
[0030] Specifically, several springs are sequentially placed into several placement slots 130, and several electric telescopic rods 220 are controlled to extend and push rectangular rods 230, causing the rectangular rods 230 to move the movable clamping plate 150 closer to the fixed clamping plate 140 until the springs are firmly clamped by the fixed clamping plate 140 and the movable clamping plate 150. Then, grinding wheels 350 and 370 are started to rotate and grind the two ends of the springs in the placement slots 130 until the two ends of the springs are ground flat. The drive motor 320 is then activated. The motor shaft drives the rotating column 310 to rotate, causing the first grinding wheel 350 and the second grinding wheel 370 to rotate around the rotating column 310 as the axis. This allows several springs to be ground in sequence. When a spring that needs to be processed is long, the four electric telescopic rods 430 are extended, causing the second disc 120 to move upward along the outer wall of the polygonal column 210. This changes the distance between the first disc 110 and the second disc 120, making the clamping force on the spring surface relatively uniform and ensuring grinding accuracy.
[0031] like Figure 2 As shown, in this embodiment, the support mechanism 400 includes four support legs 410 arranged at equal angles. The top ends of the four support legs 410 are fixedly connected to the outer wall of the disc 110. Each pair of support legs 410 is fixedly connected to each other by a connecting plate 420. The bottom ends of the four electric telescopic rods 430 are fixedly connected to the top surfaces of the four connecting plates 420 respectively.
[0032] In this embodiment, the connecting plate 420 can be installed and fixed in the operating area to support the device, so that when the second disc 120 is pushed upward by the third electric telescopic rod 430, the position of the first disc 110 remains unchanged, thereby improving stability.
[0033] like Figure 3-4 As shown, in this embodiment, the inner sidewalls of several placement slots 130 are symmetrically provided with two sliding grooves 131, the two outer sidewalls of several strip rods 151 are fixedly connected with sliders 152 that are slidably connected to the sliding grooves 131, and the inner sidewalls of several fixed clamping plates 140 and movable clamping plates 150 are provided with anti-slip pads for contacting the spring surface.
[0034] In practice, due to the sliding connection between the slider 152 and the slide groove 131, the position of the movable clamping plate 150 can always correspond to and be flush with the fixed clamping plate 140. When the disc 120 moves up and down, the bar rod 151 will also move up and down along the outer wall of the rectangular rod 230 with the disc 120, which enhances the stability of the adjustment of the disc 120.
[0035] like Figure 6As shown, in this embodiment, a top plate 330 is fixedly connected to the top of the grinding mechanism 300, and an electric telescopic rod 340 is fixedly connected to the bottom surface of the top plate 330. The output end of the electric telescopic rod 340 is fixedly connected to the motor of the grinding wheel 350. A bottom plate 360 is fixedly connected to the bottom end of the rotating column 310, and the end side of the bottom plate 360 is fixedly connected to the motor of the grinding wheel 370. Two square sleeves 390 are symmetrically fixedly connected to the bottom surface of the top plate 330, and square rods 3 are slidably inserted into the bottom of each of the two square sleeves 390. 91. The bottom ends of the two square rods 391 are fixedly connected to the fixed sleeves 392 that are fixed to the output end of the electric telescopic rod 340. The output end of the electric telescopic rod 340 can be fixed so that it can rotate without being affected by external forces. The grinding mechanism 300 also includes an annular plate 380, which is flush with the grinding wheel 370 and located below the disc 110. It can lift the unclamped spring. The bottom surface of the annular plate 380 is fixedly connected to the side wall of the base plate 360 through two connecting rods 381.
[0036] In practice, the bottom of the disc 110 forms a stable support surface through the grinding wheel 370 and the annular plate 380, which can prevent the spring from slipping when it is placed in the placement groove 130 but not clamped. When the rotating column 310 drives the grinding wheel 370 to rotate, the annular plate 380 fixed on the outer wall of the base plate 360 rotates synchronously. The electric telescopic rod 340 can drive the grinding wheel 350 to move up and down, which can accommodate springs of different lengths.
[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0038] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A high-temperature resistant spring grinding and chamfering device, characterized in that, include: The clamping mechanism (100) includes a first disk (110) and a second disk (120). The top surfaces of the first disk (110) and the second disk (120) are provided with several placement slots (130) at equal angles. The top surfaces of the first disk (110) and the second disk (120) are provided with polygonal slots. The interior of the several placement slots (130) is provided with a fixed clamping plate (140) and a movable clamping plate (150). The outer walls of the several movable clamping plates (150) are fixedly connected with strip rods (151). The end positions of the movable clamping plates (150) are provided with insertion slots. The adjustment mechanism (200) includes a polygonal column (210), with a mounting groove (211) extending through the top surface of the polygonal column (210). Both disc one (110) and disc two (120) are sleeved on the outer wall of the polygonal column (210). Several electric telescopic rods one (220) are fixedly connected at equal angles to the outer wall of the polygonal column (210). The output ends of the several electric telescopic rods one (220) are all fixedly connected to rectangular rods (230). The rectangular rods (230) are slidably inserted into the insertion grooves on the strip rods (151). The grinding mechanism (300) includes a rotating column (310) rotatably connected to the mounting groove (211). A drive motor (320) is provided at the bottom end of the rotating column (310). A motor-driven grinding wheel one (350) and a grinding wheel two (370) are respectively provided at the top and bottom of the rotating column (310). The support mechanism (400) is fixedly connected to the disk one (110). The support mechanism (400) includes four electric telescopic rods three (430), and the output ends of the four electric telescopic rods three (430) are fixedly connected to the outer wall of the disk two (120).
2. The high-temperature resistant spring grinding and chamfering device according to claim 1, characterized in that, The support mechanism (400) includes four support legs (410) arranged at equal angles. The top of each of the four support legs (410) is fixedly connected to the outer wall of the disc (110). Each pair of support legs (410) is fixedly connected to each other by a connecting plate (420). The bottom ends of the four electric telescopic rods (430) are fixedly connected to the top surfaces of the four connecting plates (420) respectively.
3. The high-temperature resistant spring grinding and chamfering device according to claim 1, characterized in that, The inner walls of several placement slots (130) are symmetrically provided with two sliding grooves (131).
4. The high-temperature resistant spring grinding and chamfering device according to claim 1, characterized in that, Each of the two outer walls of several bar bars (151) is fixedly connected to a slider (152) that is slidably connected to the groove (131).
5. The high-temperature resistant spring grinding and chamfering device according to claim 1, characterized in that, Anti-slip pads are provided on the inner walls of several fixed clamping plates (140) and movable clamping plates (150).
6. The high-temperature resistant spring grinding and chamfering device according to claim 1, characterized in that, The top of the grinding mechanism (300) is fixedly connected to a top plate (330), and the bottom surface of the top plate (330) is fixedly connected to an electric telescopic rod two (340). The output end of the electric telescopic rod two (340) is fixedly connected to the motor of the grinding wheel one (350). The bottom end of the rotating column (310) is fixedly connected to a bottom plate (360), and the end side of the bottom plate (360) is fixedly connected to the motor of the grinding wheel two (370). The bottom surface of the top plate (330) is symmetrically fixedly connected to two square sleeves (390). The bottom of each of the two square sleeves (390) is slidably inserted with a square rod (391). The bottom end of each of the two square rods (391) is fixedly connected to a fixed sleeve (392) that is fixed to the output end of the electric telescopic rod two (340).
7. The high-temperature resistant spring grinding and chamfering device according to claim 1, characterized in that, The grinding mechanism (300) also includes an annular plate (380), the bottom surface of which is fixedly connected to the side wall of the base plate (360) by two connecting rods (381).