Backrest grid wire rod rubber sleeving device

By designing a gluing device that includes a fixed platform, a robotic arm, a conveying mechanism, and a cutting mechanism, automated gluing of backrest mesh was achieved, solving the problems of low efficiency and high manpower consumption in existing technologies, improving production efficiency and saving manpower.

CN223934156UActive Publication Date: 2026-02-24GUANGZHOU WIRE AUTO PARTS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520141342.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-02-24
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

The existing technology for inserting rubber sleeves into the backrest mesh is inefficient and labor-intensive, and cannot meet the needs of the modern automotive industry.

Method used

Design a rubber sleeve device that includes a fixed platform, a robotic arm, a conveying mechanism, a cutting mechanism, and a three-axis moving mechanism to automate the process of inserting and cutting rubber sleeves through mechanization.

Benefits of technology

It improves the efficiency of backrest mesh rubber sleeve installation, saves manpower, and meets the needs of the rapid development of the modern automotive industry.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223934156U_ABST
    Figure CN223934156U_ABST
Patent Text Reader

Abstract

The utility model provides a backrest grid wire rod rubber sleeving device which comprises a fixing table, a mechanical arm, a three-axis moving mechanism, a moving block, a conveying mechanism, a limiting block and a cutting mechanism. The movable block arranged at the output end of the three-axis moving mechanism, the conveying mechanism used for conveying the rubber sleeve and the cutting mechanism used for cutting the rubber sleeve are arranged, the rubber sleeve penetrates into a backrest grid under the action of the three-axis moving mechanism, and the rubber sleeve arranged in the backrest grid in a sleeved mode is cut off under the action of the cutting mechanism. Then, a new rubber sleeve is conveyed again under the action of the conveying mechanism, then the three-axis moving mechanism is started, and the next rubber sleeve penetrates into the backrest grid, so that continuous rubber sleeving of the rubber sleeve is achieved; therefore, the situation that workers need to assemble the rubber sleeves at the tail ends of the backrest grids one by one is eliminated, the efficiency is improved, meanwhile, manpower is saved, and the requirement for high-speed development of the modern automobile industry is met.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to backrest grid wire sleeve gum device technical field, specifically related to a backrest grid wire sleeve gum device. BACKGROUND

[0002] Backrest grid is the important component of automobile seat framework, in order to reduce the friction of backrest grid and other parts assembly use, prevent the excessive noise in the process of automobile driving, generally will be in the end of the backrest grid strut sleeve rubber sleeve, there are few in prior art special for backrest grid's wear rubber sleeve machine, therefore, when carrying out wear rubber sleeve process, need the worker personally to assemble rubber sleeve to the end of the backrest grid strut, and the efficiency is extremely low and consumes manpower, not adapt to the needs of modern automobile industry high-speed development. UTILITY MODEL CONTENT

[0003] The utility model discloses a backrest grid wire sleeve gum device to solve the problem of background art. To achieve the above object, the utility model provides the following technical scheme: including the fixed platform for fixing backrest grid, the mechanical hand for moving backrest grid from the fixed platform or moving in, the moving block on the output end of three-axis movement mechanism, the conveying mechanism for conveying rubber sleeve is installed on the moving block, the limiting block is fixedly connected on the moving block and located on the output end of the conveying mechanism, the rubber sleeve passes through the limiting block, the cutting mechanism for cutting the rubber sleeve is fixedly connected on the moving block, and the rubber sleeve is transmitted into the backrest grid under the action of the three-axis movement mechanism.

[0004] Further, the conveying mechanism includes a first motor fixedly connected to the moving plate and a synchronous belt transmission assembly connected to the output end of the first motor, the synchronous belt transmission assembly and the first motor are located on the two sides of the moving plate respectively, the output end of the first motor drives two synchronous belt transmission assemblies through gear transmission, and the rubber sleeve is clamped and transmitted through two synchronous belts in the two synchronous belt transmission assemblies.

[0005] Further, the gear transmission includes a first gear fixedly connected to the output end of the first motor and a second gear meshed with the first gear, the first gear and the second gear are fixedly connected to a rotating shaft respectively, the rotating shaft is rotatably connected to the moving plate, and the end of the rotating shaft away from the moving plate is connected with the synchronous belt transmission assembly.

[0006] Further, the moving block is provided with a T-shaped stopper, the T-shaped stopper is located in the interior of the synchronous belt, and the T-shaped stopper is attached to the inner side surface of the synchronous belt close to the rubber sleeve.

[0007] Further, the limiting block is provided with a through hole for the rubber sleeve to pass through, the limiting block is provided with a cutting groove which separates the through hole, the cutting groove is provided with a cutting knife, and the end of the moving block is fixedly connected with a driving member for driving the cutting knife to cut the rubber sleeve.

[0008] Further, the conveying mechanism and the limiting block are both provided with two, the driving member is located between the two conveying mechanisms, and the driving member is a first pneumatic finger, two output ends of the first pneumatic finger are fixedly connected with a cutting knife respectively.

[0009] Further, the moving block is further provided with a second pneumatic finger, an output end of the second pneumatic finger is provided with a clamping member for clamping the end of the rubber sleeve, and the limiting block is located between the clamping member and the conveying mechanism.

[0010] Further, the clamping member comprises a clamping concave block and a clamping convex block matched with the clamping concave block, the clamping concave block and the clamping convex block are fixedly connected on the two output ends of the second pneumatic finger respectively, and the rubber sleeve is located between the clamping concave block and the clamping convex block.

[0011] Further, the clamping member is provided with three, and the clamping concave blocks and the clamping convex blocks in two adjacent clamping members are cross-distributed, and the clamping axes of the three clamping members are the same axis.

[0012] Further, the three-axis moving mechanism comprises a y-axis moving assembly, an x-axis moving assembly and a z-axis moving assembly connected in sequence, the moving block is fixedly connected to the output end of the z-axis moving assembly, the y-axis moving assembly comprises a moving plate slidingly connected to a workbench, a second motor fixedly connected to the bottom of the moving plate, a third gear fixedly connected to the output end of the second motor and a rack fixedly connected to the moving plate and meshing with the third gear, and the top of the moving plate is connected with the x-axis moving assembly and the z-axis moving assembly in sequence.

[0013] Further, the x-axis moving assembly and the z-axis moving assembly both adopt a common screw nut mechanism.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model includes a moving block located at the output end of a three-axis moving mechanism, a conveying mechanism for conveying rubber sleeves, and a cutting mechanism for cutting rubber sleeves. Under the action of the three-axis moving mechanism, the rubber sleeve is inserted into the backrest mesh, and under the action of the cutting mechanism, the rubber sleeve inserted into the backrest mesh is cut off. Then, under the action of the conveying mechanism, a new rubber sleeve is conveyed again. Then, the three-axis moving mechanism is activated to insert the next rubber sleeve into the backrest mesh, thereby realizing the continuous application of rubber sleeves. Therefore, this utility model eliminates the need for workers to manually assemble rubber sleeves at the ends of the backrest mesh one by one, improving efficiency and saving manpower, thus meeting the needs of the rapid development of the modern automotive industry. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Fig. 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Fig. 2 This is an enlarged schematic diagram of a synchronous belt drive assembly.

[0018] The components are as follows: 1. First motor; 2. Conveying mechanism; 3. Cutting mechanism; 4. Limiting block; 5. Clamping component; 6. Second pneumatic finger; 7. Moving block; 8. Z-axis moving assembly; 9. Third gear; 10. Second motor; 11. X-axis moving assembly; 12. Rubber sleeve; 13. Three-axis moving mechanism; 14. First pneumatic finger; 15. Through hole; 16. Clamping protrusion; 17. Clamping concave block; 18. Cutting blade; 19. Synchronous belt drive assembly; 20. T-shaped stop; 21. Moving plate. Detailed Implementation

[0019] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0020] Example: Please refer to Figs. 1-2A backrest mesh wire sleeve adhesive device includes a fixing platform for fixing the backrest mesh, a robotic arm for moving the backrest mesh from or into the fixing platform, a moving block 7 located on the output end of a three-axis moving mechanism 13, a conveying mechanism 2 mounted on the moving block 7 for conveying the sleeve 12, and a limiting block 4 fixed to the moving block 7 and located on the output end of the conveying mechanism 2. The sleeve 12 passes through the limiting block 4. A cutting mechanism 3 for cutting the sleeve 12 is fixed to the moving block 7. The sleeve 12 is fed into the backrest mesh under the action of the three-axis moving mechanism 13. The fixing platform can be a simple fixture that conforms to the shape of the backrest mesh to fix it. The robotic arm is a conventional robotic arm that can achieve... The backrest mesh can be easily removed and inserted; the rubber sleeve 12 can be made from a roll of rubber sleeve 12. The rubber sleeve 12 is pulled out from the roll of rubber sleeve 12, conveyed by the conveying mechanism 2, and passed through the limiting block 4. When it is necessary to insert the rubber sleeve 12, the rubber sleeve 12 located in the limiting block 4 is inserted into the backrest mesh under the action of the three-axis moving mechanism 13. Then the cutting mechanism 3 is started to cut the rubber sleeve 12, thereby realizing the rubber sleeve insertion and cutting. Then the conveying mechanism 2 is started to make the rubber sleeve 12 continue to pass out of the limiting block 4, thus realizing the rubber sleeve 12 is cyclically inserted. Therefore, this invention eliminates the need for workers to manually assemble the rubber sleeve 12 at the end of each backrest mesh, improving efficiency and saving manpower, thus adapting to the needs of the rapid development of the modern automotive industry.

[0021] In this embodiment, the conveying mechanism 2 includes a first motor 1 fixed to the movable plate 21 and a synchronous belt drive assembly 19 connected to the output end of the first motor 1. The synchronous belt drive assembly 19 and the first motor 1 are located on opposite sides of the movable plate 21. The output end of the first motor 1 drives both synchronous belt drive assemblies 19 simultaneously via gear transmission. The rubber sleeve 12 is clamped and transmitted by two synchronous belts in the two synchronous belt drive assemblies 19. The gear transmission includes a first gear fixed to the output end of the first motor 1 and a second gear meshing with the first gear. The first gear and the second gear are respectively fixed to a rotating shaft. The rotating shaft is rotatably connected to the movable plate 21, and the rotating shaft is located away from the end of the movable plate 21. The moving block 7 is connected to the synchronous belt drive assembly 19 to transmit the rubber sleeve 12. A T-shaped stop 20 is provided on the moving block 7. The T-shaped stop 20 is located inside the synchronous belt and is in contact with the inner side of the synchronous belt near the rubber sleeve 12 to prevent the synchronous belt from bending during transmission of the rubber sleeve 12, thus ensuring the transmission quality of the rubber sleeve 12. The limiting block 4 has a through hole 15 for the rubber sleeve 12 to pass through. The limiting block 4 has a cutting groove that blocks the through hole 15. A cutting blade 18 is provided on the cutting groove. A driving component for driving the cutting blade 18 to cut the rubber sleeve 12 is fixedly connected to the end of the moving block 7, achieving cutting while ensuring the quality of the cutting by the cutting blade 18 and preventing the rubber sleeve from bending during cutting. Slippage of the sleeve 12 affects cutting; however, both the conveying mechanism 2 and the limiting block 4 are provided in two parts, with the driving component located between the two conveying mechanisms 2. The driving component is a first pneumatic finger 14, and a cutting blade 18 is fixed to each of the two output ends of the first pneumatic finger 14. This improves the efficiency of inserting the sleeve 12, and two cutting blades 18 can be driven by one first pneumatic finger 14, making the structure of the device more compact. The moving block 7 is also provided with a second pneumatic finger 6, and the output end of the second pneumatic finger 6 is provided with a clamping component 5 for clamping the end of the sleeve 12. The limiting block 4 is located between the clamping component 5 and the conveying mechanism 2, further preventing the sleeve 12 from moving during insertion and cutting. This improves the quality of inserting the rubber sleeve 12. The clamping member 5 includes a clamping recess 17 and a clamping protrusion 16 that cooperates with the clamping recess 17. The clamping recess 17 and the clamping protrusion 16 are respectively fixed to the two output ends of the second pneumatic finger 6. The rubber sleeve 12 is located between the clamping recess 17 and the clamping protrusion 16. The protruding end of the clamping protrusion 16 is flat, thereby improving the clamping quality of the rubber sleeve 12. The clamping member 5 has three clamping recesses 17 and clamping protrusions 16 in two adjacent clamping members 5, which are distributed in a cross pattern. The clamping axes of the three clamping members 5 are the same axis, which further improves the clamping quality of the rubber sleeve 12 and prevents the rubber sleeve 12 from sliding during movement and cutting.The three-axis moving mechanism 13 includes a y-axis moving assembly, an x-axis moving assembly 11, and a z-axis moving assembly 8 connected in sequence. The moving block 7 is fixed to the output end of the z-axis moving assembly. The y-axis moving assembly includes a moving plate 21 slidably connected to the worktable, a second motor 10 fixed to the bottom of the moving plate 21, a third gear 9 fixed to the output end of the second motor 10, and a rack fixed to the moving plate 21 and meshing with the third gear 9. The top of the moving plate 21 is connected in sequence to the x-axis moving assembly 11 and the z-axis moving assembly 8. Both the x-axis moving assembly 11 and the z-axis moving assembly 8 employ common lead screw and nut mechanisms, thereby enabling the moving block 7 to move in the x, y, and z directions, thus facilitating the insertion of the rubber sleeve 12 and the debugging of the device.

[0022] The working principle of this embodiment is as follows: When it is necessary to insert the rubber sleeve 12, the backrest mesh is first placed in the fixed platform and fixed. Then, the first motor 1 is started, and the synchronous belt transmission assembly 19 is started, so that the rubber sleeve 12 is inserted into the through hole 15 of the limiting block 4 and exits from the through hole 15. The rubber sleeve 12 will enter the clamping recess 17 and between the clamping recess 17. Then, the second pneumatic finger 6 is started, and the clamping recess 17 and the rubber sleeve are clamped. Then, the three-axis moving mechanism 13 is started, so that the rubber sleeve 12 is inserted into the backrest mesh. Then, the first pneumatic finger 14 is started, and the cutting blade 18 cuts the rubber sleeve 12. Then, the robot arm is started, the backrest mesh is removed, and a new backrest mesh is moved into the fixed platform. Then, the first motor 1 is started, thus realizing the cyclic application of the rubber sleeve 12. Therefore, this utility model eliminates the need for workers to manually assemble the rubber sleeve 12 at the end of each backrest mesh, improves efficiency and saves manpower, thereby adapting to the needs of the rapid development of the modern automobile industry.

[0023] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "upper," "lower," "left," "right," "front," "back," and similar expressions used in this document are for illustrative purposes only.

[0024] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model's technical solution. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model's technical solution shall still be considered as such.

[0025] Within the scope of the technical solution of this utility model.

Claims

1. A backrest mesh wire sheathing device, characterized in that: The device includes a robotic arm for moving the backrest mesh from or into the fixed platform, a moving block (7) located at the output end of a three-axis moving mechanism (13), a conveying mechanism (2) mounted on the moving block (7) for conveying the rubber sleeve (12), and a limiting block (4) fixed to the moving block (7) and located at the output end of the conveying mechanism (2). The rubber sleeve (12) passes through the limiting block (4). A cutting mechanism (3) for cutting the rubber sleeve (12) is fixed on the moving block (7). The rubber sleeve (12) is fed into the backrest mesh under the action of the three-axis moving mechanism (13).

2. The backrest mesh wire sheathing device according to claim 1, characterized in that: The transmission mechanism (2) includes a first motor (1) fixed to the movable plate (21) and a synchronous belt drive assembly (19) connected to the output end of the first motor (1). The synchronous belt drive assembly (19) and the first motor (1) are located on opposite sides of the movable plate (21). The output end of the first motor (1) drives the two synchronous belt drive assemblies (19) simultaneously through gear transmission. The rubber sleeve (12) is clamped and transmitted by the two synchronous belts in the two synchronous belt drive assemblies (19).

3. The backrest mesh wire sheathing device according to claim 2, characterized in that: The gear transmission includes a first gear fixed to the output end of the first motor (1) and a second gear meshing with the first gear. The first gear and the second gear are respectively fixed to a rotating shaft. The rotating shaft is rotatably connected to the moving plate (21). The end of the rotating shaft away from the moving plate (21) is connected to the synchronous belt transmission assembly (19).

4. The backrest mesh wire sheathing device according to any one of claims 2-3, characterized in that: The movable block (7) is provided with a T-shaped stop (20), which is located inside the synchronous belt and is in contact with an inner side of the synchronous belt near the rubber sleeve (12).

5. The backrest mesh wire sheathing device according to claim 1, characterized in that: The limiting block (4) is provided with a through hole (15) through which the rubber sleeve (12) passes. The limiting block (4) is provided with a cutting groove, which blocks the through hole (15). A cutting blade (18) is provided on the cutting groove. A driving member for driving the cutting blade (18) to cut the rubber sleeve (12) is fixedly connected to the end of the moving block (7).

6. The backrest mesh wire sheathing device according to claim 5, characterized in that: Two of each of the conveying mechanism (2) and the limiting block (4) are provided. The driving member is located between the two conveying mechanisms (2). The driving member is a first pneumatic finger (14). A cutting knife (18) is fixedly connected to each of the two output ends of the first pneumatic finger (14).

7. The backrest mesh wire sheathing device according to claim 1, characterized in that: The moving block (7) is also provided with a second pneumatic finger (6), and the output end of the second pneumatic finger (6) is provided with a clamping member (5) for clamping the end of the rubber sleeve (12). The limiting block (4) is located between the clamping member (5) and the conveying mechanism (2).

8. The backrest mesh wire sheathing device according to claim 7, characterized in that: The clamping member (5) includes a clamping recess (17) and a clamping protrusion (16) that cooperates with the clamping recess (17). The clamping recess (17) and the clamping protrusion (16) are respectively fixed to the two output ends of the second pneumatic finger (6). The rubber sleeve (12) is located between the clamping recess (17) and the clamping protrusion (16).

9. The backrest mesh wire sheathing device according to claim 8, characterized in that: The clamping member (5) has three clamping recesses (17) and clamping protrusions (16) in two adjacent clamping members (5) that are distributed in an intersecting manner, and the clamping axes of the three clamping members (5) are the same axis.

10. The backrest mesh wire sheathing device according to claim 1, characterized in that: The three-axis moving mechanism (13) includes a y-axis moving component, an x-axis moving component (11) and a z-axis moving component (8) connected in sequence. The moving block (7) is fixed to the output end of the z-axis moving component (8). The y-axis moving component includes a moving plate (21) slidably connected to the worktable, a second motor (10) fixed to the bottom of the moving plate (21), a third gear (9) fixed to the output end of the second motor (10) and a rack fixed to the moving plate (21) and meshing with the third gear (9). The top of the moving plate (21) is connected in sequence to the x-axis moving component (11) and the z-axis moving component (8).