Automatic nuclide medicine bottle discharging system

The automated dispensing system for radionuclide vials, composed of robots and automated components, solves the problem of radiation leakage during the transport of radionuclide vials, achieves safe and efficient automated operation, and reduces the labor intensity of operators.

CN223935101UActive Publication Date: 2026-02-24SHANGHAI TOFFLON SCI & TECH CO LTD
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Patent Information

Application Number
CN202520627849.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-02-24
Estimated Expiration
2035-04-03

AI Technical Summary

Technical Problem

The existing automated production line for discharging radionuclide vials has insufficient automation, which leads to the risk of radioactive leakage during the transportation of radionuclide vials, endangering the safety of operators. Furthermore, operators are prone to fatigue and accidents when handling lead containers for extended periods.

Method used

The automated dispensing system for radionuclide vials, which consists of robots and automated components, includes placement, handling, lead canister opening and closing, and input components. It uses robots and sensors for positioning and operation, replacing manual operation and ensuring safety and efficiency.

Benefits of technology

It has enabled the automated transport of radionuclide vials, avoiding personal injury caused by radiation leakage, reducing the labor intensity of operators, and improving production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic nuclide medicine bottle discharging system which comprises a placing assembly, a carrying assembly, a lead tank cover opening and closing assembly and a conveying-in assembly. The placing assembly comprises a robot and trays, the trays are arranged on the two opposite sides of the robot, a carrying assembly is arranged on one side of the robot, and the carrying assembly comprises a carrying platform and a power mechanism; a power mechanism is arranged at the top of the carrying platform; a lead tank cover opening and closing assembly is arranged on the top of the carrying platform and located on the side, away from the robot, of the power mechanism. A conveying-in assembly for conveying nuclide medicine bottles into the lead tanks is arranged in the carrying platform; according to the utility model, the defects in the prior art are overcome, an automatic mechanism replacing manual operation is provided, the production line is beneficial to preventing personal injury caused by nuclide ray leakage, and potential safety hazards are avoided; the speed of taking and placing the lead tank is faster and more stable, and the production period is shortened; and the labor intensity of operators is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of food and pharmaceutical canning machinery, and in particular to an automatic dispensing system for radionuclide medicine bottles. Background Technology

[0002] Radionuclide vials are specialized containers used to store or transport radionuclides (radiopharmaceuticals). These vials are primarily used in medicine for diagnostic imaging (such as PET / CT and SPECT) or radiotherapy (such as targeted therapy). The shielding material for radionuclide vials is typically a lead shell to reduce radiation leakage.

[0003] The existing automated production line for discharging radionuclide vials is a simple drawer platform structure. First, the operator pulls out the drawer platform; second, the lead canister is moved onto the drawer platform and then the drawer platform is pushed into the equipment; third, the radionuclide vial is fed into the lead canister, and finally the operator moves the lead canister to the storage area.

[0004] The area where radionuclide vials are transferred to lead containers is a high-risk operating area because radionuclide drugs are radioactive. When the lead containers are opened and closed, there is a section without lead shielding, posing a risk of radioactive leakage, which could harm the human body.

[0005] Commonly used lead containers are mostly shielded with 60mm lead. The weight of the lead container is around 50KG. Operators may experience fatigue from handling it for a long time, which can easily cause deformation and lead to accidents, resulting in radiation leakage. Utility Model Content

[0006] To address the problem that existing technologies lack automation and are prone to radiation leakage, thereby causing radiation-related personal injury, an automatic dispensing system for radionuclide vials is proposed.

[0007] The technical solution of this utility model is as follows: an automatic dispensing system for radionuclide vials, including a placement component, a transport component, a lead canister lid opening and closing component, and a transfer component; the placement component includes a robot and a tray, with the tray located on opposite sides of the robot; a transport component is located on one side of the robot, and the transport component includes a transport platform and a power mechanism; a power mechanism is located on the top of the transport platform; a lead canister lid opening and closing component is located on the top of the transport platform, on the side away from the robot from the power mechanism; and a transfer component is located inside the transport platform to transfer the radionuclide vials into the lead canister.

[0008] Preferably, the robot is fixedly connected to a robot platform at its bottom, and the robot is fixedly connected to the ground via the robot platform.

[0009] Preferably, the pallet is provided with a positioning block near the robot to position the pallet. The positioning block is fixedly connected to the ground and is equipped with a position sensor.

[0010] Preferably, the power mechanism includes a transport motor assembly and a trolley. The power output end of the transport motor assembly is connected to multiple trolleys, and a position sensor is installed at the trolley parking position on the top of the transport platform near the robot.

[0011] Preferably, the opening and closing lead can lid assembly includes an opening and closing assembly base, a horizontal moving mechanism, and a vertical moving mechanism; the opening and closing assembly base is fixedly connected to the transport platform, the top of the opening and closing assembly base is fixedly connected to the horizontal moving mechanism, the top of the horizontal moving mechanism is fixedly connected to the vertical moving mechanism, and the horizontal moving mechanism and the vertical moving mechanism are respectively equipped with position sensors.

[0012] Preferably, the input component includes a skeleton plate, a lifting device, and a channel; the lifting device is located on the top and bottom surfaces of the transport platform, and the output end of the lifting device passes through the top of the transport platform and is located inside the channel. The top of the channel is fixedly connected to the skeleton plate, and an opening is provided at the connection between the channel and the skeleton plate. A radionuclide vial is inserted through the opening, and the lifting device is equipped with a position sensor.

[0013] Preferably, the input component further includes a buffer device to prevent the radionuclide vial from being damaged by falling. The buffer device has its buffering end located inside the channel at the bottom of the opening, and the buffer device is equipped with a position sensor.

[0014] Preferably, the robot is equipped with a camera positioning device near its grasping part.

[0015] The beneficial effects of this utility model are as follows: This utility model provides an automatic dispensing system for radionuclide medicine bottles, which overcomes the shortcomings of the prior art and provides an automated mechanism that replaces manual operation. This helps to prevent personal injury caused by radionuclide radiation leakage in the production line and avoids existing safety hazards. The speed of picking up and placing lead canisters is faster and more stable, shortening the production cycle. It also reduces the labor intensity of operators. Attached Figure Description

[0016] Figure 1 This is a perspective view of the automatic dispensing device for radionuclide vials of this utility model;

[0017] Figure 2 This is a cross-sectional view of the automatic dispensing device for radionuclide vials of this utility model;

[0018] Figure 3 This is a flowchart of the process of this utility model.

[0019] The component names corresponding to the various reference numerals in the diagram are as follows:

[0020] 1. Placement component; 11. Robot; 111. Robot platform; 12. Pallet; 121. Limit block; 2. Handling component; 21. Handling platform; 22. Power mechanism; 221. Handling motor component; 222. Cart; 3. Lead can lid opening and closing component; 31. Opening and closing component base; 32. Horizontal movement mechanism; 33. Vertical movement mechanism; 4. Input component; 41. Frame plate; 42. Lifting device; 43. Channel; 431. Opening; 44. Buffer device. Detailed Implementation

[0021] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments. This embodiment is based on the technical solution of the present invention and provides detailed implementation methods and specific operating procedures; however, the scope of protection of the present invention is not limited to the following embodiments.

[0022] refer to Figure 1 As shown in the figure, this application discloses an automatic dispensing system for radionuclide vials, including a placement component 1, a transport component 2, a lead canister lid opening and closing component 3, and an input component 4. The placement component 1 includes a robot 11 and a tray 12. In this embodiment, there are two trays 12, which are respectively located on opposite sides of the robot 11. One is an incoming material tray, and the other is a finished product tray. The transport component 2 is located on one side of the robot 11. The transport component 2 includes a transport platform 21 and a power mechanism 22. The power mechanism 22 is located on the top of the transport platform 21. The lead canister lid opening and closing component 3 is located on the side of the power mechanism 22 away from the robot 11. The input component 4 for transferring radionuclide vials into lead canisters is located inside the transport platform 21.

[0023] The robot 11 is fixedly connected to the robot platform 111 at its bottom, and the robot 11 is fixedly connected to the ground through the robot platform 111.

[0024] Each pallet 12 is provided with a limiting block 121 near the robot 11. The limiting block 121 positions the pallet 12. The limiting block 121 is fixedly connected to the ground. The limiting block 121 is provided with a position sensor.

[0025] The power mechanism 22 includes a transport motor assembly 221 and a trolley 222. The power output end of the transport motor assembly 221 is connected to multiple trolleys 222. The output power causes the lead can trolleys 222 to move alternately in the circumferential direction. The spacing between adjacent trolleys is consistent. In this example, there are two trolleys 222 on the transport platform 21. The trolleys 222 stop at two positions and are used alternately. A position sensor is set at the stopping position of the trolleys 222 near the robot 11 at the top of the transport platform 21.

[0026] The lead can lid opening and closing assembly 3 includes an opening and closing assembly base 31, a horizontal moving mechanism 32, and a vertical moving mechanism 33. The opening and closing assembly base 31 is fixedly connected to the transport platform 21. The top of the opening and closing assembly base 31 is fixedly connected to the horizontal moving mechanism 32, and the top of the horizontal moving mechanism 32 is fixedly connected to the vertical moving mechanism 33. The horizontal moving mechanism 32 and the vertical moving mechanism 33 are respectively equipped with position sensors.

[0027] refer to Figure 2 As shown, the input component 4 includes a frame plate 41, a lifting device 42, and a channel 43. The lifting device 42 is located on the top and bottom surfaces of the transport platform 21. The output end of the lifting device 42 passes through the top of the transport platform 21 and is located inside the channel 43. The top of the channel 43 is fixedly connected to the frame plate 41. An opening 431 is provided at the connection between the channel 43 and the frame plate 41. A radionuclide vial is inserted through the opening 431. The lifting device 42 is equipped with a position sensor.

[0028] The input component 4 also includes a buffer device 44, the buffering end of which is located inside the channel 43 at the bottom of the opening 431. The buffer device 44 prevents the radionuclide vial from being damaged by falling. The buffer device 44 is equipped with a position sensor.

[0029] The robot 11 is equipped with a camera positioning device near its gripping part. After obtaining the signal that the pallet 12 is in place, the robot 11 controls the camera positioning device to locate the incoming pallet and the finished product pallet (the position of the lead can).

[0030] refer to Figure 3 As shown, the specific working method is as follows:

[0031] As a preferred technical solution, in this embodiment, a position sensor is installed on the limiting block 121 to detect whether the tray 12 is in place. A camera positioning device is installed on the robot 11. After obtaining the signal that the tray 12 is in place, the robot 11 controls the camera positioning device to locate the incoming material tray and the finished product tray (the position of the lead can). Finally, after receiving the signal that the trolley 222 is in place, the robot 11 performs the action of picking up and placing the lead can on the tray 12.

[0032] A position sensor is installed at the parking position of the trolley 222 on the top of the transport platform 21. After detecting that the trolley 222 is in place, the robot 11 performs the action of first picking up the lead cans from the finished product pallet and then picking up the lead cans from the incoming material pallet and placing them on the trolley 222. After the robot 11 completes the action, it sends a signal, and the transport motor assembly 221 starts to pull the trolley 222 to run until the trolley 222 is detected by the position sensor again, at which point the transport motor assembly 221 stops running.

[0033] In the lead can lid opening and closing assembly 3, the horizontal moving mechanism 32 and the vertical moving mechanism 33 are equipped with 4 sets of position sensors to detect the position signal. After obtaining the position signal of the trolley 222, the mechanism first moves horizontally to the right, then vertically upward, then horizontally to the left, and finally vertically downward. After completing the action, the lid opening completion signal is sent.

[0034] In the input component 4, the lifting device 42 is equipped with two position sensors. After receiving the signal that the opening is complete, the lifting device 42 pushes the lead can into the lead can channel 43. After it is in place, it sends a signal, and the radionuclide vial is put in from the opening 431 above the channel 43. The buffer device 44 is equipped with a position sensor to detect whether the radionuclide vial is in place and a signal indicating that the buffer device 44 is in place. After detecting the radionuclide vial, the buffer device 44 retracts, and the radionuclide vial falls down into the lead can. Then the buffer device 44 pushes out again (returns to its original position), and then the lifting device 42 resets (retracts). After it is in place, it performs the closing action.

[0035] In the lead can lid opening and closing assembly 3, the horizontal moving mechanism 32 and the vertical moving mechanism 33 are equipped with 4 sets of position sensors to detect the position signal. After obtaining the reset signal of the lifting device 42, they first move vertically upward, then horizontally to the right, then vertically downward, and finally horizontally to the left. After completing the action, a lid closing completion signal is sent.

[0036] As a preferred technical solution, in the mechanism of this embodiment, such as Figure 3 The diagram shows the complete workflow. Each tray 12 can hold 20 lead cans. Therefore, after each 20 pick-up and drop-off operations, a new tray 12 needs to be replaced. At the same time, the camera component of robot 11 needs to take a new picture of the new tray 12 and re-identify the position of the pick-up and drop-off of the lead cans (perform position positioning).

[0037] The beneficial effects are:

[0038] This utility model discloses an automatic dispensing system for radionuclide medicine bottles, which overcomes the shortcomings of the prior art and provides an automated mechanism that replaces manual operation. This system helps prevent personal injury caused by radionuclide radiation leakage in the production line and avoids existing safety hazards. The system also allows for faster and more stable handling of lead canisters, shortens the production cycle, and reduces the labor intensity of operators.

[0039] It should be noted that the terms "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. "A plurality of" means two or more. "Installed," "connected," and "joined" should be interpreted broadly; for example, they can refer to a fixed connection, a detachable connection, or an integral connection.

[0040] The above description is merely a preferred embodiment of this utility model and is not intended to limit this utility model in any form or substance. It should be noted that those skilled in the art can make various improvements and additions without departing from this utility model, and these improvements and additions should also be considered within the protection scope of this utility model. Any modifications, alterations, and equivalent changes made by those skilled in the art without departing from the spirit and scope of this utility model using the disclosed technical content are equivalent embodiments of this utility model. Furthermore, any modifications, alterations, and evolutions made to the above embodiments based on the essential technology of this utility model are still within the scope of the technical solution of this utility model.

Claims

1. An automatic dispensing system for radionuclide vials, characterized in that, The device includes a placement component (1), a transport component (2), a lead canister lid opening and closing component (3), and a transfer component (4). The placement component (1) includes a robot (11) and a tray (12). The tray (12) is located on opposite sides of the robot (11). The transport component (2) is located on one side of the robot (11). The transport component (2) includes a transport platform (21) and a power mechanism (22). The power mechanism (22) is located on the top of the transport platform (21). The lead canister lid opening and closing component (3) is located on the side of the power mechanism (22) away from the robot (11). The transfer component (4) is located inside the transport platform (21) to transfer the radionuclide vial into the lead canister.

2. The automatic dispensing system for radionuclide vials according to claim 1, characterized in that, The robot (11) is fixedly connected to the robot platform (111) at its bottom, and the robot (11) is fixedly connected to the ground through the robot platform (111).

3. The automatic dispensing system for radionuclide vials according to claim 1, characterized in that, The pallet (12) is provided with a positioning block (121) near the robot (11) to position the pallet (12). The positioning block (121) is fixedly connected to the ground and is equipped with a position sensor.

4. The automatic dispensing system for radionuclide vials according to claim 1, characterized in that, The power mechanism (22) includes a transport motor assembly (221) and a trolley (222). The power output end of the transport motor assembly (221) is connected to multiple trolleys (222). A position sensor is installed at the parking position of the trolley (222) near the robot (11) on the top of the transport platform (21).

5. The automatic dispensing system for radionuclide vials according to claim 1, characterized in that, The opening and closing lead can lid assembly (3) includes an opening and closing assembly base (31), a horizontal moving mechanism (32), and a vertical moving mechanism (33). The opening and closing assembly base (31) is fixedly connected to the transport platform (21). The top of the opening and closing assembly base (31) is fixedly connected to the horizontal moving mechanism (32), and the top of the horizontal moving mechanism (32) is fixedly connected to the vertical moving mechanism (33). The horizontal moving mechanism (32) and the vertical moving mechanism (33) are respectively equipped with position sensors.

6. The automatic dispensing system for radionuclide vials according to claim 1, characterized in that, The input component (4) includes a skeleton plate (41), a lifting device (42), and a channel (43). The lifting device (42) is located on the top and bottom surface of the transport platform (21). The output end of the lifting device (42) passes through the top of the transport platform (21) and is located inside the channel (43). The top of the channel (43) is fixedly connected to the skeleton plate (41). An opening (431) is provided at the connection between the channel (43) and the skeleton plate (41). A radionuclide vial is inserted through the opening (431). The lifting device (42) is equipped with a position sensor.

7. The automatic dispensing system for radionuclide vials according to claim 6, characterized in that, The input component (4) also includes a buffer device (44) to prevent the radionuclide vial from being damaged by falling. The buffer device (44) has its buffering end located inside the channel (43) at the bottom of the opening (431). The buffer device (44) is equipped with a position sensor.

8. The automatic dispensing system for radionuclide vials according to claim 1, characterized in that, The robot (11) is equipped with a camera positioning device near its grasping part.