Accurate batching and feeding device

By combining the support platform, hopper, vacuum feeder, drive motor and receiving hopper, the problems of dust pollution and complicated operation steps in the batching process are solved, and the safety and efficiency of precise batching are achieved.

CN223935781UActive Publication Date: 2026-02-24HENAN YONGSHENG MASCH MFG CO LTD
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Patent Information

Application Number
CN202521111054.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-03
Publication Date
2026-02-24
Estimated Expiration
2035-06-03

AI Technical Summary

Technical Problem

The batching process generates significant dust pollution and involves cumbersome procedures, impacting both the safety of the working environment and production efficiency.

Method used

It adopts a combined design of support platform, hopper, vacuum feeder, drive motor and receiving hopper. The vacuum feeder reduces dust pollution and simplifies operation to achieve precise batching.

Benefits of technology

It effectively reduces dust pollution, simplifies operating procedures, and improves the safety of the production environment and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an accurate batching and feeding device, and relates to the technical field related to batching equipment. The feeding device comprises a supporting table, stock bins, vacuum feeding machines, a driving motor and a receiving hopper, the three stock bins are arranged above the top of the supporting table in an annular array mode, the vacuum feeding machines are fixed to the top ends of the stock bins, the output ends of the vacuum feeding machines are fixedly communicated with discharging pipes, the discharging pipes are fixed to the top ends of the stock bins in a penetrating mode, and the driving motor drives the receiving hopper to rotate. A fixing frame is fixed to the lower portion of the peripheral side of the stock bin, a driving motor is fixed to the outer side of the fixing frame, a driving shaft is fixed to the output end of the driving motor, the driving shaft is inserted into one side of the fixing frame and one side of the stock bin in a penetrating mode, weighing modules are fixed to the bottom end of the fixing frame in an annular array mode, and a receiving hopper is fixed to the bottom of the supporting table. Through the arrangement of the supporting table, the stock bin, the vacuum feeding machine, the driving motor and the material receiving hopper, the problems that dust pollution is likely to be generated in the material conveying process in the batching process, the number of batching steps is large, and operation is inconvenient are solved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of batching equipment, and in particular relates to a precise batching and feeding device. Background Technology

[0002] Precision batching equipment refers to devices used on automated production lines to accurately measure and dispense various raw materials. These devices typically include high-precision weighing sensors, automatic control systems, mixing equipment, and other auxiliary facilities. They can complete the batching process according to preset formula requirements, ensuring consistent product quality and maximizing production efficiency. Precision batching equipment is widely used in industries such as chemical, food, pharmaceutical, and rubber and plastic products, and is an important component of modern industrial automation. However, it still has the following drawbacks in practical use:

[0003] During the batching process, materials are usually transported directly to the silo through an external conveying structure. During the conveying process, the material is directly driven by the spiral blades, which will generate dust at the conveying location. This results in a large amount of dust around the feeding device during operation, affecting the safety of the working environment.

[0004] During the batching process, different materials are directly conveyed to the receiving equipment through different conveying devices, resulting in multiple steps required for batching, a lengthy workflow, and inconvenient operation. Utility Model Content

[0005] The purpose of this utility model is to provide a precise batching and feeding device. By setting up a support platform, a hopper, a vacuum feeder, a drive motor, and a receiving hopper, it solves the problems of dust pollution during material conveying and the inconvenience of operation due to the many batching steps.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model relates to a precision batching and feeding device, comprising a support platform, a hopper, a vacuum feeder, a drive motor, and a receiving hopper. Three hoppers are arranged in a circular array above the top of the support platform. A vacuum feeder is fixed to the top of each hopper, and the output end of the vacuum feeder is fixedly connected to a discharge pipe, which is fixedly inserted through the top of the hopper. A mounting frame is fixed to the lower periphery of each hopper, and a drive motor is fixed to the outer side of the mounting frame. A drive shaft is fixed to the output end of the drive motor, and the drive shaft is inserted through the mounting frame and one side of the hopper. A weighing module is fixed in a circular array at the bottom of the mounting frame. A receiving hopper is fixed to the bottom of the support platform, and the top of the receiving hopper is open. During operation, the support platform supports the hoppers and the vacuum feeder. The hoppers temporarily store the raw materials for batching, the vacuum feeder transports the raw materials into the hoppers, the drive motor drives the drive shaft to rotate, and the receiving hopper collects the material output from the hoppers.

[0008] Furthermore, the support platform has three vertically arranged movable holes in a circular array inside, which are located inside the receiving hopper. Support legs are fixed at the four corners of the bottom of the support platform, and the support platform is movably connected to the output pipe through the movable holes.

[0009] Furthermore, the bottom end of the silo is fixedly connected to a central hopper, and the output end of the central hopper is fixedly connected to an output pipe. The three output pipes are respectively inserted into three movable holes. An electric control valve is fixed around the output pipe above the support platform. The silo concentrates and outputs the material in it to the output pipe through the central hopper, and controls the on / off of the output pipe through the electric control valve.

[0010] Furthermore, a support column is fixed to the bottom of the weighing module, and the bottom end of the support column is fixed to the top of the support platform. When the weighing module is working, the support column supports the hopper on the top of the support platform.

[0011] Furthermore, a feeding pipe is fixedly connected to one side of the vacuum feeder, and a rotating frame is fixed to the end of the drive shaft located inside the hopper. The vacuum feeder conveys the material through the feeding pipe, and the rotating frame disperses the material in the hopper when it rotates.

[0012] Furthermore, a corrugated pipe is fixed to the output end of the receiving hopper, and a discharge pipe is fixedly connected to the bottom end of the corrugated pipe. The receiving hopper conveys the material received therein to the discharge pipe through the corrugated pipe.

[0013] This utility model has the following beneficial effects:

[0014] This invention solves the problem of dust pollution during material conveying in the batching process by setting up a support platform, a hopper, a vacuum feeder, a drive motor, and a receiving hopper. After the material is drawn in by the vacuum feeder, it is conveyed to the hopper through the discharge pipe, so that a certain amount of material is stored in the hopper. At the same time, the weight of the material in the hopper is weighed by a weighing module, and the weight data is transmitted to an external operating platform to confirm the weight of the material in the hopper. During batching, after the solenoid valve is started, the drive motor is turned on. The drive motor drives the drive shaft to rotate. The rotation of the drive shaft drives the rotating frame to rotate. The rotation of the rotating frame disperses the material in the hopper and the bin, so that the material is smoothly conveyed to the receiving hopper through the output pipe. When the material in the hopper has decreased to a suitable weight, the solenoid valve is closed to stop the material conveying. This reduces the steps that generate dust in the overall batching and conveying process, thereby reducing environmental dust pollution.

[0015] This invention solves the problem of multiple steps and inconvenient operation in the batching process by setting up a support platform, silos, and receiving hoppers. When batching materials, the receiving device is first pushed under the support platform. Then, the corrugated pipe is bent, and the end of the discharge pipe is inserted into the receiving device. Batching then begins. After batching, the material is conveyed from the discharge pipe to the receiving hopper. After being collected in the receiving hopper, it is conveyed through the corrugated pipe to the discharge pipe, and then through the discharge pipe to the receiving device. After receiving, the discharge pipe is pulled out, and one batching operation is completed. Multiple batching silos are concentrated on one support platform, and the materials are finally combined through the receiving hopper, eliminating the need for multiple batching steps and making the operation more convenient. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 A three-dimensional diagram of the assembly structure of a precision ingredient dispensing device;

[0018] Figure 2 A three-dimensional view of the supporting platform structure;

[0019] Figure 3 This is a 3D diagram of the silo structure;

[0020] Figure 4 This is a 3D structural diagram of a vacuum feeder.

[0021] Figure 5 This is a 3D view of the drive motor structure;

[0022] Figure 6 This is a 3D view of the material receiving hopper structure.

[0023] Figure label:

[0024] 1. Support platform; 101. Movable hole; 102. Support leg; 2. Hopper; 201. Fixed frame; 202. Weighing module; 203. Support column; 204. Concentrated hopper; 205. Output pipe; 206. Electrically controlled valve; 3. Vacuum feeder; 301. Feeding pipe; 302. Discharge pipe; 4. Drive motor; 401. Drive shaft; 402. Rotating frame; 5. Receiving hopper; 501. Corrugated pipe; 502. Discharge pipe. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Specific Implementation Example 1

[0026] Please see Figure 1-6 This utility model is a precision material feeding device, including a support platform 1, a hopper 2, a vacuum feeder 3, a drive motor 4, and a receiving hopper 5. Three hoppers 2 are arranged in a circular array above the top of the support platform 1. When the support platform 1 is working, the hoppers 2 are supported on it to facilitate material feeding. The hoppers 2 temporarily store the raw materials for feeding. A vacuum feeder 3 is fixed to the top of each hopper 2. The vacuum feeder 3 sucks in the material and transports it into the hopper 2. The output end of the vacuum feeder 3 is fixedly connected to a discharge pipe 302, which is fixedly installed at the top of the hopper 2. When the vacuum feeder 3 is working, it draws in the material and transports it into the hopper 2 through the discharge pipe 302. A fixed frame 201 is fixed to the lower part of the perimeter. The hopper 2 is connected to the drive motor 4 and the weighing module 202 through the fixed frame 201. The drive motor 4 is fixed to the outside of the fixed frame 201. The output end of the drive motor 4 is fixed to the drive shaft 401. The drive shaft 401 is inserted through the fixed frame 201 and the hopper 2 on one side. The drive motor 4 drives the drive shaft 401 to rotate, which drives the rotating frame 402 to rotate. The weighing module 202 is fixed in a ring array at the bottom of the fixed frame 201. The weighing module 202 weighs the hopper 2, the vacuum feeder 3, and the material entering the hopper 2. The bottom of the support platform 1 is fixed with a receiving hopper 5. The top of the receiving hopper 5 is open. The material output by the proportioning is contained in the receiving hopper 5.

[0027] Specifically, the support platform 1 has three vertically arranged movable holes 101 in a circular array inside. The movable holes 101 are located inside the receiving hopper 5. Support legs 102 are fixed at the four corners of the bottom of the support platform 1. The support platform 1 is movably connected to the output pipe 205 through the movable holes 101, and the support platform 1 is supported on the ground by the support legs 102.

[0028] Furthermore, the bottom end of the silo 2 is fixedly connected to a central hopper 204, and the output end of the central hopper 204 is fixedly connected to an output pipe 205. The three output pipes 205 are respectively inserted into three movable holes 101. An electric control valve 206 is fixedly installed around the output pipe 205 above the support platform 1. When the silo 2 is working, the material in the silo 2 is concentratedly transported to the output pipe 205 through the central hopper 204, and the material in the central hopper 204 is transported to the receiving hopper 5 through the output pipe 205. The receiving hopper 5 concentrates the batched material.

[0029] Furthermore, a support column 203 is fixed to the bottom of the weighing module 202, and the bottom end of the support column 203 is fixed to the top of the support platform 1. The weighing module 202 supports the hopper 2 and the vacuum feeder 3 on it on the support platform 1 through the support column 203.

[0030] The operation process of this embodiment is as follows: During operation, after the material is drawn in by the vacuum feeder 3, the material is transported to the silo 2 through the discharge pipe 302, so that the silo 2 stores a certain amount of material. At the same time, the weight of the material in the silo 2 is weighed by the weighing module 202, and the weight data is transmitted to the external operating table to determine the weight of the material in the silo 2. During batching, after starting the solenoid valve 206, the drive motor 4 is turned on at the same time. The drive motor 4 drives the drive shaft 401 to rotate. Through the rotation of the drive shaft 401, the rotating frame 402 is driven to rotate. Through the rotation of the rotating frame 402, the material in the collection hopper 204 and the silo 2 is dispersed, so that the material is smoothly transported to the receiving hopper 5 through the output pipe 205. When the material in the silo 2 has reduced to a suitable weight, the solenoid valve 206 is closed to stop the material conveying and accurately batching is performed. Specific Implementation Example 2

[0031] Please see Figure 1 , 3 6. Based on the specific embodiment one, a feeding pipe 301 is fixedly connected to one side of the vacuum feeder 3, and a rotating frame 402 is fixed at the end of the drive shaft 401 located in the hopper 2. The vacuum feeder 3 is connected to the pipeline for conveying materials through the feeding pipe 301, so that the materials are conveyed into the vacuum feeder 3. When the drive shaft 401 rotates, it drives the rotating frame 402 to rotate, which disperses the materials in the collection bucket 204 and the hopper 2.

[0032] Specifically, a corrugated pipe 501 is fixed at the output end of the receiving hopper 5, and a discharge pipe 502 is fixedly connected to the bottom end of the corrugated pipe 501. The material received in the receiving hopper 5 is transported to the discharge pipe 502 through the corrugated pipe 501 and then to the external receiving equipment through the discharge pipe 502.

[0033] The operation process of this embodiment is as follows: When the material is being dispensed, the receiving device is first pushed to the bottom of the support platform 1. Then, the corrugated pipe 501 is bent and the end of the discharge pipe 502 is inserted into the receiving device. The dispensing process then begins. After dispensing, the material is conveyed from the output pipe 205 to the receiving hopper 5. After being collected in the receiving hopper 5, the material is conveyed from the corrugated pipe 501 to the discharge pipe 502. The material is then conveyed from the discharge pipe 502 to the receiving device. After receiving the material, the output pipe 205 is pulled out to complete one dispensing cycle.

[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A precision batching and feeding device, comprising a support platform (1), a hopper (2), a vacuum feeder (3), a drive motor (4), and a receiving hopper (5), characterized in that: Three hoppers (2) are arranged in a circular array above the top of the support platform (1). A vacuum feeder (3) is fixed at the top of each hopper (2). The output end of the vacuum feeder (3) is fixedly connected to a discharge pipe (302). The discharge pipe (302) is fixedly connected to the top of the hopper (2). A fixing frame (201) is fixed at the lower periphery of the hopper (2). A drive motor (4) is fixed on the outside of the fixing frame (201). A drive shaft (401) is fixed at the output end of the drive motor (4). The drive shaft (401) is inserted through the fixing frame (201) and one side of the hopper (2). A weighing module (202) is fixed in a circular array at the bottom of the fixing frame (201). A receiving hopper (5) is fixed at the bottom of the support platform (1). The top of the receiving hopper (5) is open.

2. The precise batching and feeding device according to claim 1, characterized in that: The support platform (1) has three vertically arranged movable holes (101) arranged in a ring. The movable holes (101) are located in the receiving hopper (5). Support legs (102) are fixed at the four corners of the bottom of the support platform (1).

3. The precise batching and feeding device according to claim 1, characterized in that: The bottom end of the hopper (2) is fixedly connected to a central bucket (204), and the output end of the central bucket (204) is fixedly connected to an output pipe (205). The three output pipes (205) are respectively inserted into three movable holes (101). An electric control valve (206) is fixed around the output pipe (205) above the support platform (1).

4. The precise batching and feeding device according to claim 1, characterized in that: The bottom of the weighing module (202) is fixed with a support column (203), and the bottom end of the support column (203) is fixed to the top of the support platform (1).

5. The precise batching and feeding device according to claim 1, characterized in that: The vacuum feeder (3) is fixedly connected to a feed pipe (301) on one side, and the drive shaft (401) is fixed to a rotating frame (402) at the end inside the hopper (2).

6. The precise batching and feeding device according to claim 1, characterized in that: The output end of the receiving hopper (5) is fixed with a corrugated pipe (501), and the bottom end of the corrugated pipe (501) is fixedly connected to the discharge pipe (502).