Anti-scaling device for brine pretreatment

Abstract

The anti-scaling device comprises a centrifugal pump, the side face of the centrifugal pump is electrically connected with a frequency converter, the drainage end of the centrifugal pump is provided with a flow guide pipe, the flow guide pipe is detachably connected with the centrifugal pump, an electromagnetic coil is wound on the flow guide pipe, an electromagnetic generator is arranged below the flow guide pipe, and the electromagnetic generator is connected with the frequency converter. And the electromagnetic generator is connected with the electromagnetic coil. The flow guide pipe is arranged at the water outlet end of the centrifugal pump, the coil and the electromagnetic generator are arranged on the flow guide pipe, and the electromagnetic generator generates an alternating electromagnetic field with specific frequency and strength, so that when saline water flows through the pipeline wound with the electromagnetic coil, calcium and magnesium ions in the saline water are converted into the electromagnetic field under the action of the electromagnetic field; the physical and chemical properties are changed. And the crystallization habit of ions is destroyed, and stable crystal nucleuses are difficult to form, so that the generation and deposition of scaling substances are reduced. And the side of the centrifugal pump is connected with a frequency converter.

Description

Technical Field

[0001] This utility model relates to the field of brine treatment technology, specifically to an anti-scaling device for brine pretreatment. Background Technology

[0002] In many industrial sectors such as chemical engineering, food processing, and seawater desalination, brine pretreatment is a crucial step. Its purpose is to remove impurities, suspended solids, and harmful ions from the brine, thus providing brine that meets quality requirements for subsequent production processes. However, scaling has consistently been a major challenge for companies during brine pretreatment.

[0003] In the prior art, utility model patent CN205393090U discloses a butyl acetate circulating cooling water quantum ring anti-scaling device, including a circulating water inlet pipe, a first circulating pump installed on the circulating water inlet pipe, a cooling pool connected to one end of the circulating water inlet pipe, a circulating return water pipe connected to one side of the cooling pool, and both the circulating water inlet pipe and the circulating return water pipe are equipped with a first quantum tube loop. A second circulating pump is installed on the circulating return water pipe. This solution is a butyl acetate circulating cooling water quantum ring anti-scaling device. Through the quantum tube loop, it can effectively store the vibration waves of water molecules and related substances in the water, continuously releasing ultra-fine vibration waves that act on the cooling pool and pipes, causing changes in the microscopic properties of the substances, effectively removing scale from the cooling pool and pipes, and killing bacteria and algae in the water, thus preventing scale formation. Moreover, the use of quantum ring technology completely eliminates the generation of waste brine, reduces the frequency of heat exchanger cleaning, and replaces water treatment chemical additives.

[0004] However, the anti-scaling device provided by the aforementioned patent is not suitable for brine treatment. Currently, chlor-alkali plants use a centrifugal pump and automatic valve control system in the primary brine pretreatment process. During operation, the automatic valve is prone to scaling, which narrows the flow channel and affects the production load of the primary refined brine. Therefore, there is an urgent need in the market for an anti-scaling device that can solve the problem of brine treatment. Utility Model Content

[0005] The purpose of this invention is to provide an anti-scaling device for brine pretreatment, which aims to improve upon existing anti-scaling devices that are not suitable for brine treatment and cannot effectively solve the scaling problem during brine treatment.

[0006] This utility model is implemented as follows:

[0007] A scale-preventing device for brine pretreatment includes a centrifugal pump, a frequency converter electrically connected to the side of the centrifugal pump, and a guide pipe provided at the drain end of the centrifugal pump. The guide pipe and the centrifugal pump are detachably connected. An electromagnetic coil is wound on the guide pipe, and an electromagnetic generator is provided below the guide pipe. The electromagnetic generator and the electromagnetic coil are connected.

[0008] Preferably, the centrifugal pump is provided with a junction box on the top, a wire is provided on the side of the junction box, and a power connector is provided at the end of the wire, which is connected to the frequency converter.

[0009] Preferably, the centrifugal pump has a fixed foot at the bottom, the fixed foot has multiple fixing holes, and the output end of the centrifugal pump is connected to a pump head, the pump head has a suction port and a drain port, and the ends of the suction port and the drain port are provided with flanges.

[0010] Preferably, the inverter has a connection slot at the top, which is connected to a power plug; the inverter has mounting feet at the bottom of the back, which have multiple mounting holes; and the inverter has wiring terminals at the bottom.

[0011] Preferably, both ends of the guide pipe are provided with connecting discs, the connecting discs are provided with connecting holes, and the connecting discs are connected to the flanges by bolts.

[0012] Preferably, the two ends of the electromagnetic coil are connected to the same connector, and the connector is plugged into and connected to the electromagnetic generator.

[0013] Preferably, the electromagnetic generator has a connecting plate on its side, and the connecting plate has bolt holes for fixing the position of the electromagnetic generator.

[0014] Preferably, the electromagnetic generator has a control panel on its side, a plug slot at its top, and a connector connected to the plug slot; the electromagnetic generator also has a connecting wire on its side, with a power connector at the end of the connecting wire.

[0015] Preferably, the pump also includes a support base, which is disposed at the bottom of the centrifugal pump and is connected to the centrifugal pump by bolts.

[0016] Preferably, the upper surface of the support base is provided with a first support platform and a second support platform at the front and rear ends, respectively, and the bottom end of the support base is provided with a base plate, and the base plate is provided with multiple through holes on both sides.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This invention involves installing a guide pipe at the outlet of a centrifugal pump, with a coil and an electromagnetic generator mounted on the guide pipe. The electromagnetic generator produces an alternating electromagnetic field of specific frequency and intensity. When brine flows through the pipe wound with the electromagnetic coil, the physical and chemical properties of calcium and magnesium ions in the brine change under the influence of the electromagnetic field. The crystallization habit of the ions is disrupted, making it difficult to form stable crystal nuclei, thereby reducing the formation and deposition of scale. Simultaneously, a frequency converter is connected to the side of the centrifugal pump to regulate its operating frequency, thus controlling the flow rate. This eliminates the need for automatic valves, avoiding the scaling problems associated with them.

[0019] 2. This utility model provides stable support for the centrifugal pump by installing a support base at the bottom of the centrifugal pump, thus ensuring its stable operation. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the centrifugal pump of this utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the frequency converter of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the guide tube of this utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the electromagnetic coil of this utility model;

[0025] Figure 6 This is a schematic diagram of the structure of the electromagnetic generator of this utility model;

[0026] Figure 7 This is a structural schematic diagram of the support base of this utility model.

[0027] In the diagram: 1. Centrifugal pump; 11. Junction box; 12. Wire; 13. Power plug; 14. Mounting foot; 15. Mounting hole; 16. Pump head; 17. Suction port; 18. Drain port; 19. Flange; 2. Frequency converter; 21. Connecting slot; 22. Terminal block; 23. Mounting foot; 24. Mounting hole; 3. Guide pipe; 31. Connecting plate; 32. Connecting hole; 4. Electromagnetic coil; 41. Connector; 5. Electromagnetic generator; 51. Connecting plate; 52. Bolt hole; 53. Control panel; 54. Connecting slot; 55. Wire; 56. Power connector; 6. Support base; 61. First support platform; 62. Second support platform; 63. Base plate; 64. Perforation. Detailed implementation method:

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:

[0030] Example 1

[0031] like Figure 1 As shown, an anti-scaling device for brine pretreatment includes a centrifugal pump 1. A frequency converter 2 is electrically connected to the side of the centrifugal pump 1. After the centrifugal pump 1 and frequency converter 2 are connected, they need to be connected to the control system of the entire centrifugal pump 1. The control system of the centrifugal pump 1 includes various sensors and a PLC controller. The sensors monitor the system's operating parameters (such as flow rate and pressure) in real time and feed these signals back to the PLC controller. The PLC controller compares the feedback signals with the set values, calculates the required adjustment of the frequency converter 2's output frequency based on the deviation value, and sends a command to the frequency converter 2 for frequency adjustment, thereby keeping the operating parameters of the centrifugal pump 1 near the set values. This method allows the centrifugal pump 1 to adjust the flow rate without the need for an automatic valve, avoiding the scaling problem that easily occurs at the automatic valve. Furthermore, a guide pipe 3 is provided at the drain end of the centrifugal pump 1. The guide pipe 3 is detachably connected to the centrifugal pump 1 and is used to guide the brine flow. An electromagnetic coil 4 is wound around the guide pipe 3, and an electromagnetic generator 5 is located below the guide pipe 3. The electromagnetic generator 5 and the electromagnetic coil 4 are connected. Electromagnetic generator 5 produces an alternating electromagnetic field of specific frequency and intensity. When brine flows through the pipe wound with electromagnetic coil 4, the physical and chemical properties of calcium and magnesium ions in the brine change under the influence of the electromagnetic field. The crystallization habit of the ions is disrupted, making it difficult to form stable crystal nuclei, thereby reducing the formation and deposition of scale. By adjusting the parameters of electromagnetic generator 5, the descaling effect can be optimized according to different brine water qualities and treatment requirements.

[0032] like Figure 2As shown, the centrifugal pump 1 has a junction box 11 on its top, and wires 12 on the side of the junction box 11. A power connector 13 is located at the end of the wires 12, which is connected to the frequency converter 2. The junction box 11, wires 12, and power connector 13 facilitate connection between the centrifugal pump 1 and the frequency converter 2. The bottom of the centrifugal pump 1 has mounting feet 14 with multiple mounting holes 15. The mounting feet 14 and mounting holes 15 facilitate fixing the centrifugal pump 1 in place with bolts. The output end of the centrifugal pump 1 is connected to a pump head 16, which has a suction port 17 and a discharge port 18. Flanges 19 are located at the ends of the suction port 17 and discharge port 18. The pump head 16, along with the suction port 17 and discharge port 18, facilitates the pumping of brine by the centrifugal pump 1, and the flanges 19 facilitate connection of the pump head 16 to a pipeline.

[0033] like Figure 3 As shown, the inverter 2 has a connecting slot 21 at its top, which connects to the power plug 13; this structure facilitates the use of the inverter 2 with the centrifugal pump 1. The bottom of the inverter 2's back side has mounting feet 23 with multiple mounting holes 24, which facilitate fixing the inverter 2 in place with bolts. The bottom of the inverter 2 has terminal blocks 22, which facilitates connection between the inverter 2 and the control system of the centrifugal pump 1.

[0034] like Figure 4 As shown, both ends of the guide pipe 3 are provided with connecting plates 31, and the connecting plates 31 are provided with connecting holes 32. The connecting plates 31 are connected to the flange 19 by bolts. This structure facilitates the stable installation and fixation of the guide pipe 3.

[0035] like Figure 5 As shown, the two ends of the electromagnetic coil 4 are connected to the same connector 41, which is plugged into the electromagnetic generator 5. This structure facilitates the use of the electromagnetic coil 4 with the electromagnetic generator 5.

[0036] like Figure 6 As shown, the electromagnetic generator 5 has a connecting plate 51 on its side, with bolt holes 52 for fixing the position of the electromagnetic generator 5. The electromagnetic generator 5 also has a control panel 53 on its side and a plug slot 54 at its top, which connects to a plug connector 41, facilitating operation of the electromagnetic generator 5 in conjunction with the electromagnetic coil 4. A connecting wire 55 is also provided on the side of the electromagnetic generator 5, with a power connector 56 at its end; the connection of the connecting wire 55 and the power connector facilitates powering on the electromagnetic generator 5 and makes it easy to use.

[0037] Example 2

[0038] like Figure 1As shown, an anti-scaling device for brine pretreatment includes a centrifugal pump 1. A frequency converter 2 is electrically connected to the side of the centrifugal pump 1. After the centrifugal pump 1 and frequency converter 2 are connected, they need to be connected to the control system of the entire centrifugal pump 1. The control system of the centrifugal pump 1 includes various sensors and a PLC controller. The sensors monitor the system's operating parameters (such as flow rate and pressure) in real time and feed these signals back to the PLC controller. The PLC controller compares the feedback signals with the set values, calculates the required adjustment of the frequency converter 2's output frequency based on the deviation value, and sends a command to the frequency converter 2 for frequency adjustment, thereby keeping the operating parameters of the centrifugal pump 1 near the set values. This method allows the centrifugal pump 1 to adjust the flow rate without the need for an automatic valve, avoiding the scaling problem that easily occurs at the automatic valve. Furthermore, a guide pipe 3 is provided at the drain end of the centrifugal pump 1. The guide pipe 3 is detachably connected to the centrifugal pump 1 and is used to guide the brine flow. An electromagnetic coil 4 is wound around the guide pipe 3, and an electromagnetic generator 5 is located below the guide pipe 3. The electromagnetic generator 5 and the electromagnetic coil 4 are connected. Electromagnetic generator 5 produces an alternating electromagnetic field of specific frequency and intensity. When brine flows through the pipe wound with electromagnetic coil 4, the physical and chemical properties of calcium and magnesium ions in the brine change under the influence of the electromagnetic field. The crystallization habit of the ions is disrupted, making it difficult to form stable crystal nuclei, thereby reducing the formation and deposition of scale. By adjusting the parameters of electromagnetic generator 5, the descaling effect can be optimized according to different brine water qualities and treatment requirements.

[0039] like Figure 2 As shown, the centrifugal pump 1 has a junction box 11 on its top, and wires 12 on the side of the junction box 11. A power connector 13 is located at the end of the wires 12, which is connected to the frequency converter 2. The junction box 11, wires 12, and power connector 13 facilitate connection between the centrifugal pump 1 and the frequency converter 2. The bottom of the centrifugal pump 1 has mounting feet 14 with multiple mounting holes 15. The mounting feet 14 and mounting holes 15 facilitate fixing the centrifugal pump 1 in place with bolts. The output end of the centrifugal pump 1 is connected to a pump head 16, which has a suction port 17 and a discharge port 18. Flanges 19 are located at the ends of the suction port 17 and discharge port 18. The pump head 16, along with the suction port 17 and discharge port 18, facilitates the pumping of brine by the centrifugal pump 1, and the flanges 19 facilitate connection of the pump head 16 to a pipeline.

[0040] like Figure 3 As shown, the inverter 2 has a connecting slot 21 at its top, which connects to the power plug 13; this structure facilitates the use of the inverter 2 with the centrifugal pump 1. The bottom of the inverter 2's back side has mounting feet 23 with multiple mounting holes 24, which facilitate fixing the inverter 2 in place with bolts. The bottom of the inverter 2 has terminal blocks 22, which facilitates connection between the inverter 2 and the control system of the centrifugal pump 1.

[0041] like Figure 4 As shown, both ends of the guide pipe 3 are provided with connecting plates 31, and the connecting plates 31 are provided with connecting holes 32. The connecting plates 31 are connected to the flange 19 by bolts. This structure facilitates the stable installation and fixation of the guide pipe 3.

[0042] like Figure 5 As shown, the two ends of the electromagnetic coil 4 are connected to the same connector 41, which is plugged into the electromagnetic generator 5. This structure facilitates the use of the electromagnetic coil 4 with the electromagnetic generator 5.

[0043] like Figure 6 As shown, the electromagnetic generator 5 has a connecting plate 51 on its side, with bolt holes 52 for fixing the position of the electromagnetic generator 5. The electromagnetic generator 5 also has a control panel 53 on its side and a plug slot 54 at its top, which connects to a plug connector 41, facilitating operation of the electromagnetic generator 5 in conjunction with the electromagnetic coil 4. A connecting wire 55 is also provided on the side of the electromagnetic generator 5, with a power connector 56 at its end; the connection of the connecting wire 55 and the power connector facilitates powering on the electromagnetic generator 5 and makes it easy to use.

[0044] like Figure 1 As shown, it also includes a support base 6, which is located at the bottom of the centrifugal pump 1 and is connected to the centrifugal pump 1 by bolts. This structure facilitates the connection and fixation of the support base 6 and the centrifugal pump 1.

[0045] like Figure 7 As shown, the upper surface of the support base 6 has a first support platform 61 and a second support platform 62 at its front and rear ends, respectively. The first support platform 61 and the second support platform 62 are for facilitating stable support of the centrifugal pump 1 and for facilitating the stable fixation of the centrifugal pump 1. The bottom end of the support base 6 has a base plate 63, and multiple through holes 64 are provided on both sides of the base plate 63. The fit between the base plate 63 and the through holes 64 facilitates the fixing of the position of the support base 6 with bolts.

[0046] Working Principle: During use, centrifugal pump 1 is installed on the brine delivery pipeline according to the application requirements, pumping the brine. With the assistance of frequency converter 2, centrifugal pump 1 can be frequency-adjusted, allowing it to change its frequency based on the brine delivery situation, thus avoiding the use of automatic valves and preventing scaling issues associated with them. Furthermore, as the brine flows through guide pipe 3, the electromagnetic generator 5 and electromagnetic coil 4 generate a magnetic field. When the brine flows through the pipe wound with electromagnetic coil 4, the physical and chemical properties of calcium and magnesium ions in the brine change under the influence of the electromagnetic field. The crystallization habit of the ions is disrupted, making it difficult to form stable crystal nuclei, thereby reducing the formation and deposition of scale. By adjusting the parameters of electromagnetic generator 5, the descaling effect can be optimized according to different brine qualities and treatment requirements.

[0047] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A scale-prevention device for brine pretreatment, comprising a centrifugal pump (1), characterized in that, The centrifugal pump (1) is electrically connected to a frequency converter (2) on its side, and the centrifugal pump (1) is provided with a guide pipe (3) at its drain end. The guide pipe (3) and the centrifugal pump (1) are detachably connected. An electromagnetic coil (4) is wound on the guide pipe (3), and an electromagnetic generator (5) is provided below the guide pipe (3). The electromagnetic generator (5) and the electromagnetic coil (4) are connected.

2. The anti-scaling device for brine pretreatment according to claim 1, characterized in that, The centrifugal pump (1) is provided with a junction box (11) on the top, and a wire (12) is provided on the side of the junction box (11). The end of the wire (12) is provided with a power plug (13), and the power plug (13) is connected to the frequency converter (2).

3. The anti-scaling device for brine pretreatment according to claim 2, characterized in that, The centrifugal pump (1) has a fixed foot (14) at the bottom, and the fixed foot (14) has a plurality of fixed holes (15). The output end of the centrifugal pump (1) is connected to a pump head (16), and the pump head (16) has a suction port (17) and a drain port (18). The ends of the suction port (17) and the drain port (18) are provided with flanges (19).

4. The anti-scaling device for brine pretreatment according to claim 2, characterized in that, The inverter (2) has a connection slot (21) at the top, which is connected to the power plug (13); the inverter (2) has mounting feet (23) at the bottom of the back, which have multiple mounting holes (24); and the inverter (2) has terminals (22) at the bottom.

5. The anti-scaling device for brine pretreatment according to claim 3, characterized in that, The guide pipe (3) is provided with connecting discs (31) at both ends. The connecting discs (31) are provided with connecting holes (32). The connecting discs (31) are connected to the flange (19) by bolts.

6. The anti-scaling device for brine pretreatment according to claim 1, characterized in that, The two ends of the electromagnetic coil (4) are connected to the same connector (41), and the connector (41) is connected to the electromagnetic generator (5).

7. The anti-scaling device for brine pretreatment according to claim 6, characterized in that, The electromagnetic generator (5) has a connecting plate (51) on its side, and the connecting plate (51) has bolt holes (52) for fixing the position of the electromagnetic generator (5).

8. The anti-scaling device for brine pretreatment according to claim 6, characterized in that, The electromagnetic generator (5) has a control panel (53) on its side and a plug slot (54) at its top, which is connected to a plug (41). The electromagnetic generator (5) has a connecting wire (55) on its side and a power connector (56) at its end.

9. A scale-prevention device for brine pretreatment according to any one of claims 1-7, characterized in that, It also includes a support base (6), which is disposed at the bottom of the centrifugal pump (1) and the support base (6) and the centrifugal pump (1) are connected by bolts.

10. The anti-scaling device for brine pretreatment according to claim 9, characterized in that, The support base (6) has a first support platform (61) and a second support platform (62) at the front and rear ends of its upper surface, respectively. The support base (6) has a bottom plate (63) at its bottom end, and the bottom plate (63) has multiple through holes (64) on both sides.

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