Electroplating equipment for diamond fretsaw machining
By using automated electric slide rails, electric push rods, and hot air blowers, the manual operation problems in the cleaning and electroplating processes of diamond wire saws have been solved, achieving highly efficient automated processing.
Patent Information
- Application Number
- CN202520571080.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-28
AI Technical Summary
In the existing technology, the cleaning and electroplating process of diamond wire saws requires manual switching of the box cover and manual drying, which makes the processing time-consuming and labor-intensive, and reduces the efficiency and effect of electroplating.
The system employs automated electric slide rails, electric push rods, and hot air blowers to achieve automated cleaning, electroplating switching, and drying of diamond wire, reducing manual operation.
It improves the efficiency and effect of electroplating of diamond wire saws, and realizes a highly automated cleaning and electroplating process, saving time and labor.
Smart Images

Figure CN223936643U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of diamond wire saw processing technology, and in particular to an electroplating device for diamond wire saw processing. Background Technology
[0002] Electroplating is a process that uses the principle of electrolysis to coat a conductive material with a layer of metal. Electroplating involves using a salt solution containing a pre-plated metal, with the base metal as the cathode, and through electrolysis, the cations of the pre-plated metal in the solution are deposited on the surface of the base metal to form a coating. During electroplating, the plating metal or other insoluble material acts as the anode, and the workpiece to be plated acts as the cathode. The cations of the plating metal are reduced on the surface of the workpiece to form the coating, which enhances the metal's corrosion resistance. The performance of the electroplated parts is significantly improved in various aspects. Therefore, electroplating is necessary in the production of diamond wire saws.
[0003] In the prior art, Chinese patent application number 201721519667.8 discloses an electroplating box for a diamond wire saw electroplating equipment, including a device body, a base at the lower end of the device body, a power supply box on one side of the base, and a cathode rod and an anode rod arranged sequentially from top to bottom through the other side of the power supply box into the box body. The cathode rod is movably connected to a cleaning basket through a placement frame, and the upper end of the cleaning basket is connected to a box cover through the box body. The beneficial effects achieved by this utility model are: by setting the box body motor and stirring paddle, it effectively solves the problem of uneven electroplating or even unplated parts caused by hydrogen ions adhering to the cathode electroplating parts during electroplating in existing electroplating equipment. In addition, the setting of the heat insulation layer effectively accelerates the electroplating reaction rate, making it simple and efficient. Furthermore, the design of the upper box cover driving the cleaning basket to be threadedly connected to the box body makes it more convenient for personnel to take it out after electroplating. Moreover, this utility model has a simple and practical structure, and is more convenient for personnel to move.
[0004] However, the above technical solutions involve placing the diamond wire inside the cleaning basket. After cleaning, switching between cleaning and electroplating requires manual rotation of the basket cover for replacement. Furthermore, drying the diamond wire after cleaning requires manual wiping, making the process time-consuming and labor-intensive, which greatly reduces the efficiency and effectiveness of electroplating. Therefore, this application proposes an electroplating device for diamond wire sawing to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to solve the problems in the existing technology where diamond wire is placed inside a cleaning basket, and after cleaning, the switch between cleaning and electroplating requires manual rotation of the basket cover for replacement. Furthermore, the drying of the diamond wire after cleaning is done by manual wiping, which makes the processing time-consuming and labor-intensive, greatly reducing the efficiency and effect of electroplating. Therefore, this invention proposes an electroplating device for diamond wire sawing.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An electroplating device for diamond wire saw processing includes a base plate, and the electroplating device further includes:
[0008] A cleaning tank, which is fixedly installed on the top of the base plate;
[0009] An electroplating tank is fixedly installed on the top of a base plate. Both the cleaning tank and the electroplating tank have inlets and outlets on their top inner walls, and both the cleaning tank and the electroplating tank have drain ports fixedly connected to their rear sides.
[0010] The column is provided in two parts, and the bottom ends of both columns are fixedly installed on the top of the base plate;
[0011] An electric slide rail, wherein the left and right ends of the electric slide rail are fixedly installed between two columns, and a movable plate is slidably installed at the bottom of the electric slide rail;
[0012] Two electric actuators are provided, and the top ends of the two electric actuators are fixedly installed on the bottom of the moving plate. The same sealing cover is fixedly installed on the output shaft of the two electric actuators.
[0013] A holding assembly is disposed at the bottom of the sealing cap and is used to store diamond wires;
[0014] The drying assembly includes two mounting rods, a mounting plate, and a hot air blower. The right ends of the two mounting rods are fixedly mounted on the top of the sealing cover, and the top ends of the mounting plate are fixedly mounted on the left ends of the two mounting rods. The hot air blower is fixedly mounted on the mounting plate.
[0015] As a preferred embodiment of this utility model, both the cleaning tank and the electroplating tank are provided with observation windows on their front sides.
[0016] As a preferred embodiment of this utility model, two telescopic rods are fixedly installed at the bottom of the movable plate, and the bottom ends of the two telescopic rods are fixedly installed on the top of the sealing cover.
[0017] As a preferred embodiment of this utility model, a sealing ring is fixedly installed at the bottom of the sealing cover.
[0018] As a preferred embodiment of this utility model, the holding assembly includes a motor, a mesh box, a box door, and a support shaft. The motor is fixedly installed on the top of the sealing cover, the output shaft of the motor passes through the sealing cover and is fixedly installed on the top of the mesh box, the box door is hinged to the front side of the mesh box, and the top end of the support shaft is fixedly installed on the bottom of the mesh box.
[0019] As a preferred embodiment of this utility model, support tubes are fixedly installed on the bottom inner walls of both the cleaning tank and the electroplating tank, and the bottom end of the support shaft can be detached and inserted into the two support tubes respectively.
[0020] Beneficial effects:
[0021] 1. By opening the box door, it is easy to put the diamond wire into and out of the mesh box. The motor can be started to rotate the mesh box, thereby improving the fluidity of the cleaning solution or electroplating solution and improving the cleaning or electroplating effect on the diamond wire.
[0022] 2. By activating the electric slide rail, the mesh box can be moved laterally, facilitating the switching between the mesh box and the cleaning box and the electroplating box. Furthermore, by activating the electric push rod, the mesh box can be moved up and down, facilitating its entry and exit from the cleaning box and the electroplating box. In this way, the automatic switching between cleaning and electroplating of the mesh box and the diamond wire inside it can be realized, greatly improving the efficiency of diamond wire electroplating.
[0023] 3. By starting the hot air blower, the diamond wire can be dried after cleaning or electroplating. This eliminates the need for manual wiping, improving processing efficiency and results.
[0024] This invention achieves the switching between cleaning and electroplating of diamond wire through a simple structure, eliminating the need for manual operation. It also enables the drying of diamond wire after cleaning and electroplating, resulting in a high degree of automation in the processing, saving time and labor, and greatly improving electroplating efficiency and effect. Attached Figure Description
[0025] Figure 1 This is a three-dimensional front view of the structure of this utility model;
[0026] Figure 2 This is a cross-sectional view of the cleaning tank and electroplating tank of this utility model;
[0027] Figure 3 This is a three-dimensional structural diagram of the movable plate, electric push rod, sealing cover, telescopic rod, motor, mesh box, box door, mounting rod, mounting plate and hot air blower of this utility model;
[0028] Figure 4This is a three-dimensional structural diagram of the sealing cover, motor, mesh box, box door, support shaft and sealing ring of this utility model.
[0029] In the diagram: 1. Base plate; 2. Cleaning tank; 3. Electroplating tank; 4. Inlet / outlet; 5. Observation window; 6. Support pipe; 7. Drain outlet; 8. Column; 9. Electric slide rail; 10. Moving plate; 11. Electric push rod; 12. Sealing cover; 13. Telescopic rod; 14. Motor; 15. Grid box; 16. Box door; 17. Support shaft; 18. Sealing ring; 19. Mounting rod; 20. Mounting plate; 21. Hot air blower. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0031] Example
[0032] Reference Figures 1-4 An electroplating device for diamond wire saw processing includes a base plate 1, and the electroplating device further includes:
[0033] Cleaning tank 2 is fixedly installed on the top of the base plate 1;
[0034] Electroplating tank 3 is fixedly installed on the top of base plate 1. Inlet and outlet 4 are opened on the top inner wall of cleaning tank 2 and electroplating tank 3. Drainage port 7 is fixedly connected to the rear side of cleaning tank 2 and electroplating tank 3.
[0035] There are two columns 8, and the bottom ends of the two columns 8 are fixedly installed on the top of the base plate 1.
[0036] Electric slide rail 9, with its left and right ends fixedly installed between two columns 8, and a movable plate 10 slidably installed at the bottom of the electric slide rail 9.
[0037] Two electric push rods 11 are provided. The top ends of the two electric push rods 11 are fixedly installed on the bottom of the moving plate 10. The same sealing cover 12 is fixedly installed on the output shaft of the two electric push rods 11.
[0038] The holding component is located at the bottom of the sealing cover 12 and is used to store diamond wires.
[0039] The drying assembly includes two mounting rods 19, a mounting plate 20, and a hot air blower 21. The right ends of the two mounting rods 19 are fixedly mounted on the top of the sealing cover 12, and the top ends of the mounting plate 20 are fixedly mounted on the left ends of the two mounting rods 19 respectively. The hot air blower 21 is fixedly mounted on the mounting plate 20.
[0040] With the above structure, the hot air blower 21 can be activated to perform a drying operation after the diamond wire is cleaned or electroplated, thus eliminating the need for manual wiping and improving processing efficiency and effectiveness.
[0041] As a preferred embodiment of this utility model, both the cleaning box 2 and the electroplating box 3 are provided with observation windows 5 on their front sides. By providing observation windows 5, it is convenient for personnel to observe the cleaning and electroplating of the diamond wire.
[0042] As a preferred embodiment of this utility model, two telescopic rods 13 are fixedly installed at the bottom of the movable plate 10. The bottom ends of the two telescopic rods 13 are fixedly installed on the top of the sealing cover 12. By setting the telescopic rods 13, the lifting stability of the sealing cover 12 and the mesh box 15 can be improved.
[0043] As a preferred embodiment of this utility model, a sealing ring 18 is fixedly installed at the bottom of the sealing cover 12. By setting the sealing ring 18, the sealing performance between the sealing cover 12 and the cleaning tank 2 and the electroplating tank 3 can be improved, thus preventing liquid leakage.
[0044] In a preferred embodiment of this invention, the holding assembly includes a motor 14, a mesh box 15, a door 16, and a support shaft 17. The motor 14 is fixedly mounted on the top of the sealing cover 12. The output shaft of the motor 14 passes through the sealing cover 12 and is fixedly mounted on the top of the mesh box 15. The door 16 is hinged to the front of the mesh box 15. The top end of the support shaft 17 is fixedly mounted on the bottom of the mesh box 15. Opening the door 16 facilitates the removal and placement of diamond wire from inside the mesh box 15. Starting the motor 14 causes the mesh box 15 to rotate, thereby improving cleaning efficiency. The fluidity of the liquid or electroplating solution improves the cleaning or electroplating effect on diamond wires. In addition, the electric slide rail 9 can drive the mesh box 15 to move laterally, so as to switch between the mesh box 15 and the cleaning box 2 and the electroplating box 3. The electric push rod 11 can drive the mesh box 15 to move up and down, so as to facilitate the mesh box 15 to enter and exit the cleaning box 2 and the electroplating box 3. In this way, the automatic switching between cleaning and electroplating of the mesh box 15 and the diamond wires inside it can be realized, which greatly improves the electroplating processing efficiency of diamond wires.
[0045] As a preferred embodiment of this utility model, support tubes 6 are fixedly installed on the bottom inner walls of both the cleaning tank 2 and the electroplating tank 3. The bottom end of the support shaft 17 can be disengaged from the two support tubes 6 respectively. By setting the connection between the support shaft 17 and the support tubes 6, stable rotational support can be provided when the grid box 15 rotates, ensuring the rotational stability of the grid box 15.
[0046] It should be noted that the specific models of electroplating box 3, electric slide rail 9, electric push rod 11, motor 14 and hot air blower 21 used shall be selected by those skilled in the art. Furthermore, the electroplating box 3, electric slide rail 9, electric push rod 11, motor 14 and hot air blower 21 mentioned above are all existing technologies and will not be elaborated upon in this solution.
[0047] The working principle of this utility model is as follows: In use, first connect the electroplating box 3, electric slide rail 9, electric push rod 11, motor 14, and hot air blower 21 to an external power source. Then, by opening the box door 16, it is easy to take the diamond wire from the mesh box 15. Starting the motor 14 causes the mesh box 15 to rotate, thereby improving the fluidity of the cleaning solution or electroplating solution and enhancing the cleaning or electroplating effect on the diamond wire. Additionally, starting the electric slide rail 9 allows the mesh box 15 to move laterally, facilitating the movement of the mesh box 15 within the cleaning box. Switching between the cleaning box 2 and the electroplating box 3 is achieved, and the electric push rod 11 can drive the mesh box 15 to move up and down, thus facilitating the entry and exit of the mesh box 15 between the cleaning box 2 and the electroplating box 3. This method enables the automatic switching between cleaning and electroplating of the mesh box 15 and the diamond wire inside, greatly improving the electroplating efficiency of the diamond wire. Finally, the hot air blower 21 can be started to dry the diamond wire after cleaning or electroplating. This method eliminates the need for manual wiping, improving processing efficiency and effect.
[0048] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An electroplating device for diamond wire saw processing, comprising a base plate (1), characterized in that, The electroplating equipment also includes: A cleaning tank (2) is fixedly installed on the top of the base plate (1); Electroplating tank (3), the electroplating tank (3) is fixedly installed on the top of the base plate (1), and inlet and outlet (4) are opened on the top inner wall of the cleaning tank (2) and the electroplating tank (3), and drain outlet (7) is fixedly connected to the rear side of the cleaning tank (2) and the electroplating tank (3). The column (8) is configured as two, and the bottom ends of the two columns (8) are fixedly installed on the top of the base plate (1); Electric slide rail (9), the left and right ends of the electric slide rail (9) are respectively fixedly installed between two columns (8), and a movable plate (10) is slidably installed at the bottom of the electric slide rail (9); Two electric push rods (11) are provided. The top ends of the two electric push rods (11) are fixedly installed on the bottom of the moving plate (10). The same sealing cover (12) is fixedly installed on the output shaft of the two electric push rods (11). A holding assembly is disposed at the bottom of the sealing cap (12) and is used to store diamond wires; The drying assembly includes two mounting rods (19), a mounting plate (20), and a hot air blower (21). The right ends of the two mounting rods (19) are fixedly mounted on the top of the sealing cover (12), and the top ends of the mounting plate (20) are fixedly mounted on the left ends of the two mounting rods (19). The hot air blower (21) is fixedly mounted on the mounting plate (20).
2. The electroplating equipment for diamond wire saw processing according to claim 1, characterized in that, Both the cleaning tank (2) and the electroplating tank (3) have observation windows (5) on their front sides.
3. The electroplating equipment for diamond wire saw processing according to claim 1, characterized in that, Two telescopic rods (13) are fixedly installed at the bottom of the movable plate (10), and the bottom ends of the two telescopic rods (13) are fixedly installed at the top of the sealing cover (12).
4. The electroplating equipment for diamond wire saw processing according to claim 1, characterized in that, A sealing ring (18) is fixedly installed at the bottom of the sealing cover (12).
5. The electroplating equipment for diamond wire saw processing according to claim 1, characterized in that, The holding assembly includes a motor (14), a mesh box (15), a door (16), and a support shaft (17). The motor (14) is fixedly installed on the top of the sealing cover (12). The output shaft of the motor (14) passes through the sealing cover (12) and is fixedly installed on the top of the mesh box (15). The door (16) is hinged to the front side of the mesh box (15). The top end of the support shaft (17) is fixedly installed on the bottom of the mesh box (15).
6. The electroplating equipment for diamond wire saw processing according to claim 5, characterized in that, Support tubes (6) are fixedly installed on the bottom inner walls of the cleaning tank (2) and the electroplating tank (3), and the bottom end of the support shaft (17) can be disengaged from the two support tubes (6).
Citation Information
Patent Citations
Diamond wire saw is plating vat for electroplating device
CN207581979U