Anti-caking drying device for soap powder production

By combining the conveyor belt, crushing component, and turning component, the problem of clumping in the soap powder drying device was solved, achieving effective crushing and uniform heating and drying of soap powder, thus improving the practicality of the device.

CN223939885UActive Publication Date: 2026-02-24LINYI BAIXING DAILY CHEMICAL CO LTD
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Patent Information

Application Number
CN202520357213.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-02-24
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

Existing soap powder drying equipment cannot effectively break up clumps of soap powder, resulting in the inability to effectively heat the inside of the clumps during the drying process, thus reducing the practicality of the equipment.

Method used

The system employs a combination of conveyor belt, crushing assembly, and tipping assembly. Hydraulic cylinders drive the lifting plate and crushing plate to compress and crush the soap powder, while forward and reverse motors drive the tipping rod to agitate the soap powder and prevent clumping. The system is then combined with a drying chamber, PLC controller, heating chamber, air pump, and heater for heating and drying.

Benefits of technology

It effectively prevents soap powder from clumping before drying, improves drying efficiency and the functionality of the device, and ensures that the soap powder can be heated and dried evenly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-caking drying device for soap powder production, which relates to the technical field of soap powder production, is suitable for drying during soap powder production, and comprises a support frame, the conveying belt is arranged in the supporting frame and used for conveying; the crushing unit is arranged on the upper surface of the supporting frame and used for crushing; the drying unit is arranged on the upper surface of the supporting frame and used for drying, and the crushing unit comprises a crushing assembly arranged on the upper surface of the supporting frame and a material turning assembly arranged on the upper surface of the supporting frame and used for disturbance. According to the soap powder crushing device disclosed by the utility model, soap powder can be conveniently extruded and crushed by adopting the mutual matching of the conveying belt, the crushing assembly and the material overturning assembly, so that the soap powder is prevented from caking before being dried, and meanwhile, the extruded soap powder is disturbed by utilizing the material overturning assembly; and the drying box, the PLC, the heating box, the air pump, the connecting pipe, the isolation plate and the heater are matched with one another, so that the soap powder can be conveniently heated and dried, and the functionality of the drying device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of soap powder production technology, specifically to an anti-caking drying device for soap powder production. Background Technology

[0002] Soap powder is a laundry product that combines washing and conditioning functions, featuring natural ingredients, strong detergency, ultra-low foaming, and easy rinsing. Its active ingredient is primarily fatty acids, with over 90% of the raw materials derived from renewable vegetable oils, and it contains no polyphosphates. Some soap powders are pure soap powders without any additives, while others are alkaline soap powders with additives such as sodium carbonate. The production process of soap powder requires drying, but existing drying equipment cannot break up clumps of soap powder, preventing the internal heating of the clumps during drying and reducing the practicality of the drying equipment. Utility Model Content

[0003] The purpose of this invention is to provide an anti-caking drying device for soap powder production, so as to solve the problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0005] An anti-caking drying device for soap powder production, suitable for drying during soap powder production, includes a support frame; a conveyor belt disposed inside the support frame for conveying; a crushing unit disposed on the upper surface of the support frame for crushing; and a drying unit disposed on the upper surface of the support frame for drying. The crushing unit includes a crushing component disposed on the upper surface of the support frame and a turning component disposed on the upper surface of the support frame for agitation. The drying unit includes a drying component disposed on the upper surface of the support frame and a heating component disposed on the outer surface of the drying component.

[0006] A further improvement of the present invention is that the crushing component includes a fixed frame, the bottom surface of the fixed frame is fixedly connected to the upper surface of the support frame, a hydraulic cylinder is detachably connected to the outer surface of the fixed frame, and a lifting plate is detachably connected to the telescopic end of the hydraulic cylinder.

[0007] A further improvement of the present invention is that: a limiting guide rail is slidably connected to the outer surface of the lifting plate and fixedly connected to the inner wall of the fixed frame, and a breaking plate is fixedly connected to the bottom surface of the lifting plate.

[0008] The above technical solution, which uses a fixed frame, a hydraulic cylinder, a limit guide rail, a lifting plate and a crushing plate in combination, can facilitate the crushing of soap powder. The crushing plate can be adjusted so that it does not completely stick to the outer surface of the conveyor belt, thereby preventing the wet soap powder from clumping due to compression.

[0009] A further improvement of the present invention is that the material turning assembly includes a second fixed frame, the bottom surface of the second fixed frame is fixedly connected to the upper surface of the support frame, a forward and reverse motor is detachably connected to one side of the second fixed frame, a lead screw is fixedly connected to the drive end of the forward and reverse motor and rotatably connected to the inner wall of the forward and reverse motor, a moving platform is threadedly connected to the outer surface of the lead screw, and a limiting slide rod is slidably connected to the inner wall of the moving platform and detachably connected to the inner wall of the second fixed frame.

[0010] A further improvement of this utility model is that: the outer surface of the moving platform is detachably connected to a second limiting guide rail, the inner wall of the second limiting guide rail is detachably connected to an installation plate, and the bottom surface of the installation plate is provided with a flipping rod.

[0011] By adopting the above technical solution, the combination of fixed frame II, forward and reverse motors, lead screw, limit slide bar, moving table, limit guide rail II, mounting plate and tipping rod can facilitate the stirring of soap powder and prevent clumping.

[0012] A further improvement of the present invention is that the drying assembly includes a drying chamber, the bottom surface of which is fixedly connected to the upper surface of the support frame, and a PLC controller is detachably connected to the outer surface of the drying chamber.

[0013] A further improvement of the present invention is that the heating assembly includes a heating box, the bottom surface of which is fixedly connected to the upper surface of the drying box, an air pump is detachably connected to the upper surface of the heating box, the output end of the air pump extends into the interior of the heating box, an isolation plate is fixedly connected to the inner wall of the heating box, a heater is detachably connected to the outer surface of the isolation plate, and a connecting pipe communicating with the interior of the drying box is fixedly connected to the outer surface of the heating box.

[0014] By adopting the above technical solution, the drying oven, PLC controller, heating box, air pump, connecting pipe, isolation plate and heater can be used to conveniently heat and dry soap powder.

[0015] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:

[0016] 1. This utility model provides an anti-caking drying device for soap powder production. The combination of a conveyor belt, a crushing component and a turning component can facilitate the extrusion and crushing of soap powder, thereby preventing the soap powder from clumping before drying. At the same time, the turning component is used to disturb the extruded soap powder, which facilitates the drying process by the drying unit.

[0017] 2. This utility model provides an anti-caking drying device for soap powder production. The device uses a drying box, PLC controller, heating box, air pump, connecting pipe, isolation plate and heater to facilitate heating and drying of soap powder, thereby increasing the functionality of the drying device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a front structural diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the crushing component structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the material turning component structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the internal structure of the heating box of this utility model.

[0023] In the diagram: 1. Support frame; 2. Conveyor belt; 3. Crushing unit; 31. Crushing assembly; 311. Fixed frame one; 312. Hydraulic cylinder one; 313. Limiting guide rail one; 314. Lifting plate; 315. Crushing plate; 32. Tilting assembly; 321. Fixed frame two; 322. Forward and reverse motors; 323. Lead screw; 324. Limiting slide bar; 325. Moving table; 326. Limiting guide rail two; 327. Mounting plate; 328. Tilting rod; 4. Drying unit; 41. Drying box; 42. PLC controller; 43. Heating box; 44. Air pump; 45. Connecting pipe; 46. Isolation plate; 47. Heater. Detailed Implementation

[0024] The present invention will be further described in detail below with reference to embodiments:

[0025] Example 1

[0026] like Figure 1-5As shown, this utility model provides an anti-caking drying device for soap powder production, including a support frame 1; a conveyor belt 2 disposed inside the support frame 1 for conveying; a crushing unit 3 disposed on the upper surface of the support frame 1 for crushing; and a drying unit 4 disposed on the upper surface of the support frame 1 for drying. The crushing unit 3 includes a crushing component 31 disposed on the upper surface of the support frame 1 and a turning component 32 disposed on the upper surface of the support frame 1 for agitation. The drying unit 4 includes a drying component disposed on the upper surface of the support frame 1 and a heating component disposed on the outer surface of the drying component. The crushing component 31 includes a fixing frame 311, the bottom surface of which is flush with the ground surface of the fixing frame 311. The upper surface of the support frame 1 is fixedly connected to a hydraulic cylinder 312 detachably connected to the outer surface of the fixed frame 311. The telescopic end of the hydraulic cylinder 312 is detachably connected to a lifting plate 314. The outer surface of the lifting plate 314 is slidably connected to a limiting guide rail 313 fixedly connected to the inner wall of the fixed frame 311. The bottom surface of the lifting plate 314 is fixedly connected to a crushing plate 315. The turning assembly 32 includes a fixed frame 321. The bottom surface of the fixed frame 321 is fixedly connected to the upper surface of the support frame 1. A forward and reverse motor 322 is detachably connected to one side of the fixed frame 321. The drive end of the forward and reverse motor 322 is fixedly connected to a device connected to the forward and reverse motor 315. A lead screw 323 is rotatably connected to the inner wall of the conveyor belt 2. A movable table 325 is threadedly connected to the outer surface of the lead screw 323. A limiting slide rod 324 is slidably connected to the inner wall of the fixed frame 321. A limiting guide rail 326 is detachably connected to the outer surface of the movable table 325. An installation plate 327 is detachably connected to the inner wall of the limiting guide rail 326. A turning rod 328 is provided on the bottom surface of the installation plate 327. When using the anti-caking drying device for soap powder production, the soap powder is first placed on the outer surface of the conveyor belt 2 for conveying. During the conveying process, the hydraulic cylinder 312 is activated, and the extension of the hydraulic cylinder 312... The constriction end drives the lifting plate 314 to rise and fall under the limit of the limiting guide rail 313. During the rising and falling process, the crushing plate 315 assists in squeezing the soap powder to prevent the soap powder from clumping. During the squeezing process, the crushing plate 315 can be adjusted so that it does not completely stick to the outer surface of the conveyor belt 2, thereby preventing the wet soap powder from clumping due to squeezing. When the squeezed soap powder is conveyed to the bottom of the turning rod 328, the forward and reverse motor 322 can be started to drive the lead screw 323 to rotate, thereby driving the moving table 325 to move under the limit of the limiting slide bar 324. The turning rod 328 is used to stir the soap powder, which is beneficial to the drying of the soap powder.

[0027] Example 2

[0028] like Figure 1-5As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the drying component includes a drying box 41, the bottom surface of the drying box 41 is fixedly connected to the upper surface of the support frame 1, and a PLC controller 42 is detachably connected to the outer surface of the drying box 41. The heating component includes a heating box 43, the bottom surface of the heating box 43 is fixedly connected to the upper surface of the drying box 41, and an air pump 44 is detachably connected to the upper surface of the heating box 43. The output end of the air pump 44 extends into the interior of the heating box 43. An isolation plate 46 is fixedly connected to the inner wall of the heating box 43, and a heater 47 is detachably connected to the outer surface of the isolation plate 46. A connecting pipe 45 communicating with the interior of the drying box 41 is fixedly connected to the outer surface of the heating box 43.

[0029] The working principle of the anti-caking drying device used in soap powder production will be explained in detail below.

[0030] like Figure 1-5 As shown, when using the anti-caking drying device for soap powder production, the soap powder is first placed on the outer surface of the conveyor belt 2 for conveying. During the conveying process, the hydraulic cylinder 312 is activated, and the extension end of the hydraulic cylinder 312 drives the lifting plate 314 to rise and fall under the limit of the limit guide rail 313. During the rising and falling process, the crushing plate 315 assists in squeezing the soap powder, thereby preventing the soap powder from clumping. During the squeezing process, the crushing plate 315 can be adjusted so that it does not completely stick to the outer surface of the conveyor belt 2, thereby preventing the wet soap powder from clumping due to squeezing. When the squeezed soap powder is conveyed to the bottom of the tipping bar 328, the forward and reverse motor 322 can be activated to drive the... The lead screw 323 rotates, which in turn drives the moving table 325 to move under the limit of the limiting slide bar 324. The soap powder is stirred by the turning rod 328. Finally, the soap powder is transferred on the outer surface of the conveyor belt 2 and enters the interior of the drying chamber 41. The air pump 44 is started to blow air into the interior of the heating chamber 43. Then the heater 47 is started in conjunction with the isolation plate 46 to assist in heating the air entering the heating chamber 43. Finally, the hot air is delivered to the drying chamber 41 through the connecting pipe 45. The soap powder is dried with the help of high temperature air. A set of turning components 32 is set between the drying units 4 to increase the drying efficiency of the soap powder.

[0031] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A drying device for preventing clumping in soap powder production, suitable for drying soap powder during production, including a support frame (1); A conveyor belt (2) for conveying is installed inside the support frame (1); Crushing unit (3) for crushing is provided on the upper surface of the support frame (1); And a drying unit (4) disposed on the upper surface of the support frame (1) for drying, characterized in that: The crushing unit (3) includes a crushing component (31) disposed on the upper surface of the support frame (1) and a turning component (32) disposed on the upper surface of the support frame (1) for agitation. The drying unit (4) includes a drying component disposed on the upper surface of the support frame (1) and a heating component disposed on the outer surface of the drying component.

2. The anti-caking drying device for soap powder production according to claim 1, characterized in that: The crushing component (31) includes a fixed frame (311), the bottom surface of the fixed frame (311) is fixedly connected to the upper surface of the support frame (1), the outer surface of the fixed frame (311) is detachably connected to a hydraulic cylinder (312), and the telescopic end of the hydraulic cylinder (312) is detachably connected to a lifting plate (314).

3. The anti-caking drying device for soap powder production according to claim 2, characterized in that: The outer surface of the lifting plate (314) is slidably connected to a limiting guide rail (313) which is fixedly connected to the inner wall of the fixed frame (311), and the bottom surface of the lifting plate (314) is fixedly connected to a breaking plate (315).

4. The anti-caking drying device for soap powder production according to claim 1, characterized in that: The material turning assembly (32) includes a second fixed frame (321), the bottom surface of which is fixedly connected to the upper surface of the support frame (1). A forward and reverse motor (322) is detachably connected to one side of the second fixed frame (321). A lead screw (323) is fixedly connected to the drive end of the forward and reverse motor (322) and rotatably connected to the inner wall of the forward and reverse motor (322). A moving table (325) is threadedly connected to the outer surface of the lead screw (323). A limiting slide rod (324) is slidably connected to the inner wall of the second fixed frame (321).

5. The anti-caking drying device for soap powder production according to claim 4, characterized in that: The outer surface of the moving platform (325) is detachably connected to a limiting guide rail (326), and the inner wall of the limiting guide rail (326) is detachably connected to an mounting plate (327). The bottom surface of the mounting plate (327) is provided with a turning rod (328).

6. The anti-caking drying device for soap powder production according to claim 1, characterized in that: The drying assembly includes a drying chamber (41), the bottom surface of which is fixedly connected to the upper surface of the support frame (1), and a PLC controller (42) is detachably connected to the outer surface of the drying chamber (41).

7. The anti-caking drying device for soap powder production according to claim 6, characterized in that: The heating assembly includes a heating box (43), the bottom surface of which is fixedly connected to the upper surface of the drying box (41). An air pump (44) is detachably connected to the upper surface of the heating box (43), the output end of which extends into the interior of the heating box (43). An isolation plate (46) is fixedly connected to the inner wall of the heating box (43), and a heater (47) is detachably connected to the outer surface of the isolation plate (46). A connecting pipe (45) communicating with the interior of the drying box (41) is fixedly connected to the outer surface of the heating box (43).