Energy-saving ceramic kiln capable of accurately controlling temperature

Abstract

The utility model discloses an energy-saving ceramic kiln capable of accurately controlling temperature, which comprises a hearth, a heat collecting cover is arranged above the hearth, the heat collecting cover is communicated with the top of the hearth, and the heat collecting cover is at least used for recovering flue gas heat in the hearth; a scraper assembly is arranged on the upper portion of the heat collecting cover and at least used for cleaning soot bonded to the inner wall of the top of the heat collecting cover. The two sides of the top of the heat collecting cover are each provided with a self-closing sealing piece, and the self-closing sealing pieces are at least used for blocking the upper portion of the heat collecting cover. Ash discharging bins covering the outer walls of the two sides of the hearth are arranged on the two sides of the heat collecting cover, and the tops of the ash discharging bins are communicated with the interior of the heat collecting cover. According to the utility model, dust on the inner wall of the top of the heat collecting cover can be scraped through the arranged scraper assembly, only the scraper assembly needs to be operated at the top of the heat collecting cover, and meanwhile, the adopted self-closing sealing piece can block the opening part of the heat collecting cover, so that heat loss is avoided.

Description

Technical Field

[0001] This utility model relates to the field of ceramic kiln technology, specifically to an energy-saving ceramic kiln with precise temperature control. Background Technology

[0002] A kiln is a firing tool used to fire ceramics or fuse enamel to the surface of metal objects. It is generally constructed of brick and stone and can be made in various sizes to meet specific needs. It can be powered by combustible gas, oil, or electricity. Electric kilns are easier to control in terms of temperature than kilns using combustible gas or oil, but some potters and sculptors believe that the temperature rises too quickly in electric kilns. The temperature inside the kiln is measured using a pyrometer or thermometer cone and can be observed through a peephole.

[0003] Currently, during the use of kilns, the relatively enclosed kiln area results in a low oxygen content inside. This often leads to incomplete combustion of fuel during the kiln's operation, producing smoke. Furthermore, the smoke generated during the kiln's production process often contains a large amount of heat, which is frequently released with the smoke, thus causing energy loss.

[0004] Existing methods recover heat through heat exchange equipment, but during long-term smoke transport, dust adheres to the heat exchange tubes and cannot be automatically cleaned, affecting heat exchange efficiency. Therefore, there is an urgent need to design an energy-saving ceramic kiln with precise temperature control to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an energy-saving ceramic kiln with precise temperature control to address the aforementioned shortcomings in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An energy-saving ceramic kiln with precise temperature control includes a furnace chamber, and a heat collection hood is installed above the furnace chamber. The heat collection hood is connected to the top of the furnace chamber, and the heat collection hood is used at least to recover heat from the flue gas inside the furnace chamber.

[0008] The upper part of the heat collection hood is provided with a scraper assembly, which is used at least to clean the soot adhering to the inner wall of the top of the heat collection hood.

[0009] The heat collection cover is provided with self-closing seals on both sides of the top, and the self-closing seals are used to at least seal the top of the heat collection cover;

[0010] The heat collection hood is provided with ash discharge bins on both sides, which cover the outer walls of the furnace. The top of the ash discharge bins is connected to the inside of the heat collection hood.

[0011] Preferably, a platform is provided below the furnace, and roller modules are arranged in parallel on the top of the platform.

[0012] Preferably, both ends of the heat collection hood are fixedly installed with recovery pipes extending to the bottom of the furnace, and the recovery pipes transport the collected heat to the heating device at the bottom of the furnace.

[0013] Preferably, the heat collection hood has through holes on both sides of its top, a recovery chamber is provided in the upper center of the heat collection hood, and extension plates are fixedly installed on both sides of the recovery chamber, the extension plates being fixed to the outer wall of the top of the furnace.

[0014] Preferably, the scraper assembly includes a synchronization frame located above the heat collection hood, a handle is fixedly installed on the outer wall of the top of the synchronization frame, and a scraper located inside the heat collection hood is installed at the bottom of the synchronization frame, the scraper being in contact with the inner wall of the top of the heat collection hood.

[0015] Preferably, the self-closing seal includes a corrugated telescopic cover, one end of which is fixedly fitted with a connecting block connected to the scraper assembly.

[0016] Preferably, one end of the corrugated telescopic cover is fixedly provided with an ear seat, and a guide rod is fixedly installed on one side of the outer wall of the ear seat, and a limit head is fixedly provided at the end of the guide rod away from the ear seat.

[0017] Preferably, the ash discharge bin includes sealing plates fixed to the bottom of both ends of the heat collection hood. The sealing plates are fixedly attached to the outer walls of both sides of the furnace, and an ash discharge port is formed between the bottom end of the sealing plate and the furnace.

[0018] In the above technical solution, the energy-saving ceramic kiln with precise temperature control provided by this utility model has the following beneficial effects:

[0019] The scraper assembly can remove dust from the inner wall of the top of the heat collection hood. The scraper assembly can be operated only at the top of the heat collection hood.

[0020] The self-closing seal used can block the opening of the heat collection hood to prevent heat loss. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0022] Figure 1 This is a structural schematic diagram of an embodiment of an energy-saving ceramic kiln with precise temperature control according to the present invention.

[0023] Figure 2 A schematic diagram of the heat collection hood structure provided for an embodiment of an energy-saving ceramic kiln with precise temperature control according to this utility model. Figure 1 .

[0024] Figure 3 A schematic diagram of the heat collection hood structure provided for an embodiment of an energy-saving ceramic kiln with precise temperature control according to this utility model. Figure 2 .

[0025] Figure 4 This is a schematic diagram of the scraper assembly structure provided in an embodiment of an energy-saving ceramic kiln with precise temperature control according to this utility model.

[0026] Figure 5 This is a schematic diagram of a self-closing sealing element structure provided for an embodiment of an energy-saving ceramic kiln with precise temperature control according to this utility model.

[0027] Figure 6 The side view of the heat collection hood and ash discharge hopper structure provided for an embodiment of an energy-saving ceramic kiln with precise temperature control according to this utility model.

[0028] Figure 7 This is a cross-sectional view of the heat collection hood structure provided for an embodiment of an energy-saving ceramic kiln with precise temperature control according to this utility model.

[0029] 1. Platform; 2. Roller module; 3. Furnace chamber; 4. Heat collector cover; 41. Through hole; 42. Recovery chamber; 43. Extension plate; 5. Recovery pipe; 6. Scraper assembly; 61. Synchronization frame; 62. Handle; 63. Scraper; 7. Self-closing seal; 71. Corrugated telescopic cover; 72. Connecting block; 73. Ear seat; 74. Guide rod; 75. Limiting head; 8. Ash discharge bin; 81. Sealing plate; 82. Ash discharge port. Detailed Implementation

[0030] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0031] like Figure 1-7 As shown in the figure, the present invention provides an energy-saving ceramic kiln with precise temperature control, including a furnace chamber 3, and a heat collection hood 4 installed above the furnace chamber 3 to collect the flue gas and heat energy at the top of the furnace chamber 3. The heat collection hood 4 is connected to the top of the furnace chamber 3 and is used at least to recover the heat of the flue gas inside the furnace chamber 3.

[0032] The upper part of the heat collection hood 4 is provided with a scraper assembly 6, which is used at least to clean the soot adhering to the inner wall of the top of the heat collection hood 4.

[0033] Self-closing seals 7 are provided on both sides of the top of the heat collector 4. The self-closing seals 7 are used to seal the top of the heat collector 4 at least.

[0034] The heat collection hood 4 is provided with ash discharge bins 8 on both sides, which cover the outer walls of the furnace 3. The top of the ash discharge bins 8 is connected to the inside of the heat collection hood 4.

[0035] In one embodiment of this utility model, a frame 1 is provided below the furnace chamber 3, and roller modules 2 are arranged in parallel on the top of the frame 1. The roller modules 2 include a lower drive wheel and an upper roller. The roller can be used to transport ceramic products and realize high-temperature sintering of ceramic products inside the furnace chamber 3.

[0036] In another embodiment of this utility model, both ends of the heat collection cover 4 are fixedly installed with recovery pipes 5 extending to the bottom of the furnace 3, and the recovery pipes 5 transport the collected heat to the heating device at the bottom of the furnace 3.

[0037] In another embodiment of this utility model, through holes 41 are provided on both sides of the top of the heat collection hood 4, and a recovery chamber 42 is provided in the upper middle part of the heat collection hood 4. An extension plate 43 is fixedly installed on both sides of the recovery chamber 42. The extension plate 43 is fixed on the outer wall of the top of the furnace 3. The extension plate 43 increases the area of ​​the heat collection hood 4 for collecting flue gas and heat energy, thereby improving the heat collection effect.

[0038] In one embodiment of this utility model, the scraper assembly 6 includes a synchronization frame 61 located above the heat collection hood 4. A handle 62 is fixedly installed on the outer wall of the top of the synchronization frame 61, and a scraper 63 located inside the heat collection hood 4 is installed at the bottom of the synchronization frame 61. A dust collection hopper can be suspended below the scraper, so that the dust scraped off by the scraper 63 is collected by the dust collection hopper. The scraper 63 is in close contact with the inner wall of the top of the heat collection hood 4. When the operator holds the handle 62, the synchronization frame 61 can slide on the top of the heat collection hood 4. At the same time, the synchronization frame 61 drives the scraper 63 to slide close to the inner wall of the top of the heat collection hood 4, and the scraper 63 is used to clean the dust on the inside of the top of the heat collection hood 4.

[0039] In another embodiment of this utility model, the self-closing seal 7 includes a corrugated telescopic cover 71. One end of the corrugated telescopic cover 71 is fixedly installed with a connecting block 72 connected to the scraper assembly 6. The connecting block 72 is connected to the side wall of the synchronous frame 61. At the same time, when the synchronous frame 61 moves, it can drive the corrugated telescopic cover 71 to move synchronously. The corrugated telescopic cover 71 is made of high temperature resistant material.

[0040] In another embodiment of this utility model, an ear seat 73 is fixedly provided at one end of the corrugated telescopic cover 71, and a guide rod 74 is fixedly installed on one side outer wall of the ear seat 73. A limiting head 75 is fixedly provided at the end of the guide rod 74 away from the ear seat 73. When the scraper assembly 6 is about to move to the side of the heat collection cover 4, the guide rod 74 extends and is limited by the limiting head 75.

[0041] In another embodiment of this utility model, the ash discharge bin 8 includes sealing plates 81 fixed to the bottom of both ends of the heat collection hood 4. The sealing plates 81 are fixedly attached to the outer walls of both sides of the furnace 3. An ash discharge port 82 is formed between the bottom end of the sealing plate 81 and the furnace 3. When the scraper assembly 6 scrapes the ash on the inner wall of the top of the heat collection hood 4 to both sides of the heat collection hood 4, the scraper 63 is shaken, causing the ash collection hopper below the scraper 63 to shake, so that the ash inside the ash collection hopper falls into the sealing plate 81 and is discharged from the ash discharge port 82.

[0042] Working steps: 1. The heat collection cover 4 can collect the heat energy and flue gas inside the furnace 3, and the heat energy is circulated to the heating device at the bottom of the furnace 3 through the recovery pipe 5, so as to better control the temperature of the furnace 3.

[0043] 2. After the heat collection cover 4 has been working for a period of time, dust will adhere to the inner wall of the heat collection cover 4. The operator can use the scraper assembly 6 to scrape off the dust.

[0044] Third, when the scraper assembly 6 moves, the self-closing seal 7 moves together with the scraper assembly 6 to achieve a self-closing seal on the top of the heat collection cover 4.

[0045] Fourth, when the scraper assembly 6 is about to move to the side of the heat collection cover 4, the guide rod 74 extends and is limited by the limiting head 75.

[0046] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An energy-saving ceramic kiln with precise temperature control, comprising a furnace chamber (3), characterized in that, A heat collection hood (4) is installed above the furnace (3). The heat collection hood (4) is connected to the top of the furnace (3). The heat collection hood (4) is used at least to recover the heat of the flue gas inside the furnace (3). The upper part of the heat collection hood (4) is provided with a scraper assembly (6), which is used at least to clean the soot adhering to the inner wall of the top of the heat collection hood (4). The heat collection cover (4) is provided with self-closing seals (7) on both sides of the top, and the self-closing seals (7) are used to seal the top of the heat collection cover (4); The heat collection hood (4) is provided with ash discharge bins (8) covering the outer walls of the furnace (3) on both sides, and the top of the ash discharge bins (8) is connected to the inside of the heat collection hood (4).

2. The energy-saving ceramic kiln with precise temperature control according to claim 1, characterized in that, A frame (1) is provided below the furnace (3), and roller modules (2) are arranged in parallel on the top of the frame (1).

3. The energy-saving ceramic kiln with precise temperature control according to claim 1, characterized in that, Both ends of the heat collection cover (4) are fixedly installed with recovery pipes (5) extending to the bottom of the furnace (3), and the recovery pipes (5) transport the collected heat to the heating device at the bottom of the furnace (3).

4. The energy-saving ceramic kiln with precise temperature control according to claim 1, characterized in that, Both sides of the top of the heat collection cover (4) are provided with through holes (41). A recovery chamber (42) is provided in the upper middle part of the heat collection cover (4), and an extension plate (43) is fixedly installed on both sides of the recovery chamber (42). The extension plate (43) is fixed on the outer wall of the top of the furnace (3).

5. The energy-saving ceramic kiln with precise temperature control according to claim 1, characterized in that, The scraper assembly (6) includes a synchronization frame (61) located above the heat collection hood (4). A handle (62) is fixedly installed on the outer wall of the top of the synchronization frame (61). A scraper (63) located inside the heat collection hood (4) is installed at the bottom of the synchronization frame (61). The scraper (63) is in contact with the inner wall of the top of the heat collection hood (4).

6. The energy-saving ceramic kiln with precise temperature control according to claim 1, characterized in that, The self-closing seal (7) includes a corrugated telescopic cover (71), one end of which is fixedly mounted with a connecting block (72) connected to the scraper assembly (6).

7. The energy-saving ceramic kiln with precise temperature control according to claim 6, characterized in that, One end of the corrugated telescopic cover (71) is fixedly provided with an ear seat (73), and a guide rod (74) is fixedly installed on one side of the outer wall of the ear seat (73). A limit head (75) is fixedly provided at the end of the guide rod (74) away from the ear seat (73).

8. The energy-saving ceramic kiln with precise temperature control according to claim 1, characterized in that, The ash discharge bin (8) includes sealing plates (81) fixed at the bottom of both ends of the heat collection cover (4). The sealing plates (81) are fixedly attached to the outer walls of both sides of the furnace (3). An ash discharge port (82) is formed between the bottom end of the sealing plate (81) and the furnace (3).

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