Novel condenser structure with good temperature conduction effect

By using a circular spiral condenser tube assembly and a multi-layer condenser tank design, uniform contact between the cooling water and the condenser tubes is achieved, solving the problem of uneven cooling water coverage and improving the condenser's condensation efficiency.

CN223940009UActive Publication Date: 2026-02-24JIANGSU UCHIC AUTO PARTS CO LTD
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Patent Information

Application Number
CN202520418613.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-24
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

In existing evaporative condensers, the cooling water is difficult to cover the condenser tube bundle evenly, resulting in poor heat conduction and affecting condensation efficiency.

Method used

It adopts a circular spiral condenser tube assembly, combined with a multi-layer condenser tank and spray assembly design. Cooling water is stably in contact with the outer wall of the condenser tube in the condenser tank and is evenly sprayed through the spray assembly. Combined with the air cooling effect, it improves the heat exchange efficiency.

Benefits of technology

It improves the thermal conductivity of the condenser tubes and enhances the condensation efficiency of the condenser.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel condenser structure with a good temperature conduction effect, which relates to the technical field of condensers, and comprises a condensation box body, a base, a ventilation component, a spraying component and a condensation pipeline component, the ventilation assembly comprises an air inlet net opening and a guide fan which are installed on the outer wall of the bottom of the condensation box body and the top of the condensation box body respectively. The condensation pipeline assembly comprises a plurality of layers of condensation pipe sets and a fixing disc wrapping the outer side of a condensation tank set, and the fixing disc is provided with a condensation groove. The spraying assembly comprises a plurality of mounting rings, a plurality of water spraying pipes are mounted in the mounting rings, and spraying holes are formed in the bottoms of the water spraying pipes; cooling water can be sprayed to each layer of condensation pipe set through the multiple layers of spraying assemblies, the cooling water can be evenly sprayed to the condensation pipe sets of the multiple layers of structures for heat exchange, meanwhile, the cooling water has sufficient time for heat exchange and heat absorption through the condensation grooves, and the condensation efficiency of the condenser is improved.
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Description

Technical Field

[0010]

[0001] The utility model relates to the technical field of condensers, and particularly relates to a novel condenser structure with good heat conduction effect. Background Technique

[0002] A condenser is a device that cools and converts a gas or vapor into a liquid, and belongs to a kind of heat exchanger. It transfers the heat in the tubes to the surrounding medium (such as air or water) to condense the gas into a liquid. Its types include water-cooled condensers, air-cooled condensers, and evaporative condensers that combine water cooling and air cooling.

[0003] In the existing evaporative condenser, the condensation tube bundles are arranged and installed in a parallel alignment manner, and multiple nozzles spray cooling water above the tube bundles. In order to ensure the condensation effect and extend the heat transfer path, the tube bundles are generally arranged in a "ji" shape and extended vertically in multiple layers. The spraying device at the top is difficult to cover the outer walls of all pipes, and the pipes are circular, so the cooling water stays on the pipe surface for a short time and will immediately flow down along the outer wall of the pipe, resulting in poor heat conduction effect of the pipes and affecting the condensation efficiency. Content of the Utility Model

[0004] The utility model provides a novel condenser structure with good heat conduction effect, which has the advantages that the cooling water contacts the condensation pipe sufficiently and the condensation pipe has good heat conduction effect, so as to solve the problems that the condensed water of the existing condenser is difficult to cover the condensation pipe and does not contact the condensation pipe sufficiently.

[0005] The utility model provides the following technical solution: a novel condenser structure with good heat conduction effect, which includes a condensation box body, and also includes a base, a ventilation component, a spraying component and a condensation pipe component, wherein:

[0006] The ventilation component includes an air inlet mesh port and a guiding fan respectively installed on the outer wall of the bottom and the top of the condensation box body;

[0007] The condensation pipe component includes multiple layers of condensation tube groups and a fixing disk wrapped outside the condensation tank group, and the fixing disk is provided with condensation grooves matched with the condensation tank group;

[0008] The spraying component includes multiple mounting rings corresponding to different fixing disks respectively, and multiple spray pipes are installed in the mounting rings, and the spray pipes are provided with multiple spray holes.

[0009] As a preferred technical solution of the utility model, the condensation tube group is a circular spiral structure, and a feed pipe and a discharge pipe are respectively installed at the upper and lower ends of the condensation tube group, and the condensation tube groups of different layers are connected by pipes.

[0010] The condensation grooves respectively include upper grooves and lower grooves that are mutually connected. The width of the upper grooves is slightly larger than the diameter of the pipes of the condensation tube group, and the fixing disk is also provided with multiple ventilation holes.

[0011] As a preferred embodiment of the present invention, the spray assembly further includes a fixing seat fixed on the base, a transport pipe that passes through the fixing plate is installed on the upper end of the fixing seat, and a water inlet pipe is installed on the bottom side of the transport pipe. As a preferred embodiment of the present invention, the water spray pipe has multiple equally spaced nozzles arranged rotating around the transport pipe as the center, and the spray holes are located at the bottom of the water spray pipe.

[0012] As a preferred embodiment of this utility model, the base is hollow inside and has multiple water receiving grooves at the upper end, and multiple drain pipes for drainage are installed at the front end of the base.

[0013] As a preferred embodiment of this utility model, the condenser tube assembly is centrally installed inside the condenser box, the air inlet is located on the lower side of the condenser tube assembly, and the guide fan is located on the top of the condenser tube assembly.

[0014] Compared with the prior art, this utility model provides a novel condenser structure with good thermal conductivity, which has the following beneficial effects:

[0015] This invention utilizes a multi-layered spray assembly to spray cooling water onto each layer of the condenser tube assembly, ensuring that the cooling water is evenly sprayed onto the multi-layered condenser tube assembly for heat exchange. Simultaneously, the upper part of the condensation tank locks the cooling water onto the outer wall of the condenser tubes, allowing it to flow slowly downwards. This provides the cooling water with ample time for heat exchange and absorption, improving the thermal conductivity of the condenser tubes and thus enhancing the condensation efficiency of the condenser. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the spray assembly structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the condenser tube assembly structure of this utility model;

[0020] Figure 5 This is a schematic diagram showing the connection between the condenser tube assembly and the fixed plate of this utility model;

[0021] Figure 6 This utility model Figure 5 Enlarged view of area A in the middle.

[0022] In the diagram: 1. Condensation chamber; 2. Base; 21. Water receiving tank; 22. Drain pipe; 3. Ventilation assembly; 31. Air inlet; 32. Guide fan; 4. Spray assembly; 41. Water inlet pipe; 42. Fixing base; 43. Transport pipe; 44. Mounting ring; 45. Water spray pipe; 46. Spray hole; 5. Condensation pipe assembly; 51. Condensation pipe group; 511. Feed pipe; 512. Discharge pipe; 52. Fixing plate; 521. Ventilation hole; 522. Condensation tank; 523. Upper tank; 524. Lower tank. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1

[0024] Please refer to the appendix. Figure 1-6 It includes a condenser housing 1, a base 2, a ventilation assembly 3, a spray assembly 4, and a condenser pipe assembly 5, wherein:

[0025] The ventilation assembly 3 includes an air inlet 31 and a guide fan 32 respectively installed on the bottom outer wall and top of the condenser box 1;

[0026] The condensing pipe assembly 5 includes a multi-layer condensing pipe group 51 and a fixing plate 52 wrapped around the outside of the condensing tank group. The fixing plate 52 is provided with a condensing groove 522 that cooperates with the condensing tank group.

[0027] The spray assembly 4 includes a plurality of mounting rings 44 corresponding to different fixed plates 52, and a plurality of water spray pipes 45 are installed in the mounting rings 44, and the water spray pipes 45 are provided with a plurality of spray holes 46.

[0028] Please refer to the appendix. Figure 4 The condenser tube assembly 51 has a circular spiral structure. The upper and lower ends of the condenser tube assembly 51 are respectively equipped with an inlet pipe 511 and an outlet pipe 512. The condenser tube assemblies 51 of different layers are connected by pipes.

[0029] Specifically, the high-temperature material enters from the upper feed pipe 511, and after being cooled by water and air by the multi-layer condenser tube group 51, it is discharged from the bottom discharge pipe 512.

[0030] Please refer to the appendix. Figure 5 , Figure 6The condensation tank 522 has an upper tank 523 and a lower tank 524 that are interconnected. The width of the upper tank 523 is slightly larger than the diameter of the pipe of the condensation tube group 51. The fixed plate 52 is also provided with a plurality of ventilation holes 521.

[0031] Specifically, cooling water can enter and remain in the upper tank 523, making stable contact with the outer wall of the condenser tube assembly 51, thereby improving the heat conduction effect of the condenser tube assembly 51.

[0032] Please refer to the appendix. Figure 3 The spray assembly 4 also includes a fixing seat 42 fixed on the base 2. A transport pipe 43 passing through the fixing plate 52 is installed on the upper end of the fixing seat 42. A water inlet pipe 41 is installed on the bottom side of the transport pipe 43. The transport pipe 43 is connected to the spray pipe 45.

[0033] Furthermore, the water spray pipe 45 is provided with a plurality of equally spaced nozzles arranged rotating around the transport pipe 43, and the spray holes 46 are located at the bottom of the water spray pipe 45.

[0034] Specifically, each layer has multiple rotating water spray pipes 45, which can ensure that the sprayed water is evenly and completely sprayed onto the circular condenser pipe assembly 51. Example 2

[0035] Based on the above embodiment one, please refer to the appendix. Figure 1-2 The base 2 is hollow inside and has multiple water receiving grooves 21 at the upper end. Multiple drain pipes 22 for drainage are installed at the front end of the base 2.

[0036] Furthermore, the condenser tube assembly 51 is centrally installed inside the condenser housing 1, the air inlet 31 is located on the lower side of the condenser tube assembly 51, and the guide fan 32 is located on the top of the condenser tube assembly 51.

[0037] In this embodiment, after the airflow enters from the air inlet 31, it passes through the ventilation hole 521, passes through the fixed plate 52 and the condenser tube group 51, and is discharged from the guide fan 32. At the same time, it carries away the heat in the condenser box 1. The excess condensate will eventually fall on the base 2. The water passes through the water collection tank 21 and enters the base 2. When there is a lot of water in the base 2, it is discharged through the drain pipe 22.

[0038] The working principle and usage process of this utility model: High-temperature material enters the condenser tube group 51 from the feed pipe 511 and flows along the condenser tube group 51. Cooling water enters the transport pipe 43 from the water inlet pipe 41. The transport pipe 43 transports the cooling water to each spray pipe 45. Finally, the cooling water is sprayed from the spray hole 46 at the bottom of the spray pipe 45 onto the condenser tube group 51 at each level. At the same time, the guide fan 32 is started. The airflow enters from the air inlet 31 and is discharged from the guide fan 32, while carrying away the heat in the condenser box 1.

[0039] When the cooling water is sprayed onto the condenser tube assembly 51, the cooling water enters the upper tank 523 of the condenser tank 522. At this time, the condensate in the upper tank 523 is in stable contact with the outer wall of the condenser tube assembly 51 for heat exchange. Some of the cooling water absorbs heat and evaporates, while some of the cooling water is discharged from the lower tank 524.

[0040] The material cooled by air and cooling water is finally discharged from the discharge pipe 512 at the bottom of the condenser tube assembly 51.

[0041] Excess condensate will eventually fall onto base 2. The water will pass through water collection tank 21 and enter base 2, and finally be discharged through drain pipe 22 at the front end of base 2.

Claims

1. A novel condenser structure with good thermal conductivity, comprising a condenser housing (1), characterized in that, It also includes a base (2), a ventilation assembly (3), a spray assembly (4), and a condensate duct assembly (5), wherein: The ventilation assembly (3) includes an air inlet (31) and a guide fan (32) respectively installed on the bottom outer wall and top of the condenser box (1). The condenser pipe assembly (5) includes a multi-layer condenser pipe assembly (51) and a fixing plate (52) wrapped around the outside of the condenser tank assembly. The fixing plate (52) is provided with a condensation groove (522) that cooperates with the condenser tank assembly. The spray assembly (4) includes multiple mounting rings (44) corresponding to different fixed plates (52), and multiple water spray pipes (45) are installed in the mounting rings (44), and the water spray pipes (45) are provided with multiple spray holes (46).

2. The novel condenser structure with good thermal conductivity according to claim 1, characterized in that: The condenser tube assembly (51) has a circular spiral structure. The upper and lower ends of the condenser tube assembly (51) are respectively equipped with a feed pipe (511) and a discharge pipe (512). The condenser tube assemblies (51) of different layers are connected by pipes.

3. The novel condenser structure with good thermal conductivity according to claim 2, characterized in that: The condensation tank (522) is connected to the upper tank (523) and the lower tank (524). The width of the upper tank (523) is slightly larger than the diameter of the pipe of the condensation tube group (51). The fixed plate (52) is also provided with multiple ventilation holes (521).

4. The novel condenser structure with good thermal conductivity according to claim 3, characterized in that: The spray assembly (4) also includes a fixing seat (42) fixed on the base (2). A transport pipe (43) penetrating the fixing plate (52) is installed on the upper end of the fixing seat (42). A water inlet pipe (41) is installed on the bottom side of the transport pipe (43). The transport pipe (43) is connected to the spray pipe (45).

5. The novel condenser structure with good thermal conductivity according to claim 4, characterized in that: The water spray pipe (45) has multiple equally spaced nozzles arranged rotating around the transport pipe (43) as the center, and the spray holes (46) are located at the bottom of the water spray pipe (45).

6. The novel condenser structure with good thermal conductivity according to claim 1, characterized in that: The base (2) is hollow inside and has multiple water receiving grooves (21) at the top. Multiple drain pipes (22) for drainage are installed at the front end of the base (2).

7. The novel condenser structure with good thermal conductivity according to claim 6, characterized in that: The condenser tube assembly (51) is centrally installed inside the condenser box (1), the air inlet (31) is located on the lower side of the condenser tube assembly (51), and the guide fan (32) is located on the top of the condenser tube assembly (51).