Automobile engine sealing cylinder gasket batch small hole detection device

Abstract

The utility model relates to the technical field of automobile sealing cylinder gasket detection, and discloses an automobile engine sealing cylinder gasket batch small hole detection device, which comprises a conveying belt and a sealing cylinder gasket, the sealing cylinder gasket is arranged above the conveying belt and is used for moving the sealing cylinder gasket for moving detection, and the automobile engine sealing cylinder gasket batch small hole detection device further comprises a plurality of fixing mechanisms, the conveying belts are sequentially arranged on the conveying belt; and the detection mechanism is arranged below the conveying belt. According to the utility model, the small hole imaging principle is utilized by the arranged detection mechanism, imaging light spots are received through light irradiation and the imaging plate, the small hole condition on the sealing cylinder gasket can be accurately detected, the shape, the size and the position of the small hole can be clearly presented through the detection mode, the accuracy of the detection result is ensured, and the detection efficiency is improved. Front-back adjustment and up-down adjustment are achieved through the first electric push rod and the second electric push rod respectively, the position of lamplight can be flexibly changed, the imaging effect is optimized accordingly, the multi-dimensional adjustment function can adapt to the position of a small hole, and the detection precision is further improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive cylinder head gasket testing technology, specifically a batch small hole testing device for automotive engine cylinder head gaskets. Background Technology

[0002] The cylinder head gasket of an automobile engine is an important sealing element between the engine block and the cylinder head. Its main function is to prevent the leakage of engine coolant and lubricating oil, as well as to prevent the escape of combustion gases. The quality of the cylinder head gasket directly affects the engine's performance, reliability, and service life. In the production process of the cylinder head gasket, the machining accuracy and quality of the small holes are one of the key factors. These small holes are used to ensure that the coolant and lubricating oil inside the engine can flow normally, while preventing gas leakage. Therefore, the inspection of the small holes of the cylinder head gasket is crucial.

[0003] Currently, many factories still use manual inspection to check the small holes on cylinder head gaskets. Manual inspection is not only inefficient but also easily affected by subjective factors, leading to inaccurate results. Therefore, a batch small hole inspection device for automotive engine cylinder head gaskets is proposed to solve the above-mentioned problems. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a batch small hole detection device for automotive engine cylinder head gaskets, addressing the shortcomings of the prior art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a batch small hole detection device for automotive engine cylinder head gaskets, including a conveyor belt and a cylinder head gasket, wherein the cylinder head gasket is disposed above the conveyor belt for moving and detecting the cylinder head gasket, and further comprising:

[0006] Multiple fixing mechanisms are sequentially arranged on the conveyor belt for installing sealing cylinder gaskets;

[0007] The testing mechanism is located below the conveyor belt and is used to test the sealing cylinder gasket;

[0008] The housing is positioned above the detection mechanism;

[0009] A camera is installed on the outer wall of the enclosure to capture the test results.

[0010] The testing organization includes:

[0011] A U-shaped frame is positioned below the conveyor belt;

[0012] The light is located on one side of the U-shaped frame, and the light beam is directed toward the sealing cylinder head gasket.

[0013] An imaging plate, located on the other side of the U-shaped frame, is used to receive the imaging spot from the small hole on the sealed cylinder gasket.

[0014] Preferably, the testing organization further includes:

[0015] Two sliding rods are fixedly connected to the inner wall of the U-shaped frame, and two sliders are slidably connected to the outer walls of the two sliding rods respectively, located on the front and rear sides of the conveyor belt;

[0016] Electric actuator two is fixedly connected above the front slider. The output end of electric actuator two is fixedly connected to a U-shaped mounting bracket. The top of the rear slider is connected to another U-shaped mounting bracket through a connecting post.

[0017] Furthermore, the lamp and the imaging plate are respectively mounted on the two U-shaped mounting brackets.

[0018] Preferably, an electric actuator is fixedly connected to the front and rear sides of the inner wall of the U-shaped frame, and the output end of the electric actuator is connected to the slider for moving the slider.

[0019] Preferably, the fixing mechanism includes:

[0020] Multiple fixing rods are fixedly connected to the conveyor belt;

[0021] Insert plate, inserted into the outer wall of the fixing rod, is used to connect the insert plate;

[0022] The placement frame is connected to the top of the insert plate by two connecting rods at the bottom, and the sealing cylinder gasket is placed inside the placement frame.

[0023] Preferably, the fixing mechanism further includes:

[0024] A round rod is fixedly connected to a rectangular hole on the front of the placement frame, and the outer wall of the round rod is provided with a threaded groove.

[0025] Multiple baffles, threadedly connected to the outer wall of the round rod, are used to cover and seal the large hole at the piston in the cylinder head gasket.

[0026] Preferably, a push block is movably connected to the middle of the placement frame, and the top of the push block contacts the bottom of the sealing cylinder gasket;

[0027] Two push rods are fixedly connected to the bottom sides of the push block, and are movably inserted into the circular slots opened on the insert plate;

[0028] A spring is installed inside the circular groove to push the push block upward.

[0029] An arc-shaped abutment plate is fixedly connected to the back of the housing, and the outer wall of the arc-shaped abutment plate contacts the top of the sealing cylinder gasket to prevent the sealing cylinder gasket from moving downward.

[0030] The brush bristles are installed on the back of the box and located at the rectangular through hole opened on the back of the box, and the brush bristles abut against the outer wall of the placement frame.

[0031] The present invention adopts the above technical solution, which can bring the following beneficial effects:

[0032] 1. This batch small hole detection device for automotive engine cylinder head gaskets utilizes the pinhole imaging principle through a detection mechanism. By illuminating the gasket with a light and receiving the imaging spot with an imaging plate, it can accurately detect the small holes on the cylinder head gasket. This detection method can clearly present the shape, size, and position of the small holes, ensuring the accuracy of the detection results. The device allows for forward and backward and up and down adjustment via electric actuators one and two, respectively, which can flexibly change the position of the light to optimize the imaging effect. This multi-dimensional adjustment function can adapt to the position of the small holes, further improving the detection accuracy.

[0033] 2. This automotive engine cylinder head gasket batch small hole inspection device features a conveyor belt that automatically moves the cylinder head gasket and quickly positions and fixes it using a fixing mechanism. This automated conveying and fixing method greatly improves inspection efficiency and reduces the tediousness of manual operation. Multiple fixing mechanisms are sequentially arranged on the conveyor belt, enabling batch inspection of cylinder head gaskets. This batch inspection method can significantly improve production efficiency and meet the needs of large-scale production.

[0034] 3. The batch small hole detection device for automotive engine cylinder head gaskets has a baffle in the fixing mechanism that can be adjusted according to the diameter of the piston hole on the cylinder head gasket, effectively blocking large holes and avoiding affecting the imaging effect. This adjustable design can adapt to cylinder head gaskets of different specifications, improving the versatility of the device. The push block pushes the cylinder head gasket upward through the spring, and can automatically move the cylinder head gasket upward after the inspection is completed, making it easy to remove the inspected cylinder head gasket, improving the convenience of operation and reducing manual intervention.

[0035] 4. This automotive engine cylinder head gasket batch small hole inspection device uses brushes to brush the cylinder head gasket within the placement frame during inspection, removing material that was not separated during drilling and improving inspection results. At the same time, the arc-shaped contact plate can prevent the cylinder head gasket from moving downwards, ensuring stability and image clarity during inspection. This integrated cleaning and inspection design can effectively improve inspection quality. Attached Figure Description

[0036] Figure 1 This is a schematic diagram of the structure of this utility model;

[0037] Figure 2 This is a schematic diagram of the rear structure of the present invention;

[0038] Figure 3This utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0039] Figure 4 This is a schematic diagram of the exploded structure of the fixing mechanism of this utility model.

[0040] In the diagram: 1. Conveyor belt; 2. Sealing cylinder gasket; 3. Fixing mechanism; 31. Fixing rod; 32. Insert plate; 33. Connecting rod; 34. Placement frame; 35. Round rod; 36. Baffle; 37. Push block; 38. Push rod; 39. Spring; 4. Detection mechanism; 41. U-shaped frame; 42. Slide rod; 43. Slider; 44. Electric push rod one; 45. Electric push rod two; 46. U-shaped mounting frame; 47. Imaging plate; 48. Lamp; 5. Box; 6. Camera; 7. Arc-shaped contact plate; 8. Brush. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] Please see Figure 1-4 One embodiment of this utility model is: a batch small hole detection device for automotive engine cylinder head gaskets, including a conveyor belt 1 and a cylinder head gasket 2, the cylinder head gasket 2 being disposed above the conveyor belt 1 for moving and detecting the cylinder head gasket 2, and further including:

[0043] Multiple fixing mechanisms 3 are sequentially arranged on the conveyor belt 1 for installing the sealing cylinder gasket 2;

[0044] The testing mechanism 4 is located below the conveyor belt 1 and is used to test the sealing cylinder gasket 2;

[0045] Box 5 is positioned above the testing mechanism 4;

[0046] Camera 6 is installed on the outer wall of housing 5 and is used to take pictures of the test results;

[0047] Among them, testing agency 4 includes:

[0048] U-shaped frame 41 is located below conveyor belt 1;

[0049] Lamp 48 is located on one side of U-shaped bracket 41, and the light beam is directed toward the sealing cylinder head gasket 2;

[0050] Imaging plate 47, located on the other side of U-shaped frame 41, is used to receive the imaging spot of the small hole on the sealing cylinder gasket 2.

[0051] Testing agency 4 also includes:

[0052] Two slide rods 42 are fixedly connected to the inner wall of the U-shaped frame 41, and two sliders 43 are slidably connected to the outer walls of the two slide rods 42 respectively, and are located on the front and rear sides of the conveyor belt 1.

[0053] Electric actuator 2 45 is fixedly connected above the front slider 43. The output end of electric actuator 2 45 is fixedly connected to a loop-shaped mounting bracket 46. The top of the rear slider 43 is connected to another loop-shaped mounting bracket 46 through a connecting post.

[0054] Furthermore, the lamp 48 and the imaging plate 47 are respectively mounted on two U-shaped mounting brackets 46.

[0055] Electric push rods 44 are fixedly connected to the front and rear sides of the inner wall of the U-shaped frame 41, and the output end of the electric push rods 44 is connected to the slider 43 for moving the slider 43.

[0056] Working principle: During the production of cylinder head gasket 2, it is necessary to inspect the openings on cylinder head gasket 2. The small holes on the cylinder head gasket are crucial for the normal operation of the engine and are very small.

[0057] At this point, by placing the sealing cylinder gasket 2 on the fixing mechanism 3 and changing the position of the sealing cylinder gasket 2 by moving the conveyor belt 1, and aligning it with the detection mechanism 4, the operation is stopped and detection is performed. At the same time, by turning on the lamp 48, the sealing cylinder gasket 2 is illuminated inside the housing 5. According to the pinhole imaging principle, the light passes through the rectangular through hole and enters the pinhole on the sealing cylinder gasket 2, appearing on the imaging plate 47. At this time, by continuously controlling the two electric push rods 44 to adjust forward and backward, and by adjusting the position of the lamp up and down through the electric push rod 45, the imaging position can be changed, and the image is captured by the camera 6. The detection results are then comprehensively analyzed by the computer, thereby improving the detection efficiency.

[0058] Please see Figure 1-4 Based on the above embodiments, in another embodiment of the present invention, the fixing mechanism 3 includes:

[0059] Multiple fixing rods 31 are fixedly connected to the conveyor belt 1;

[0060] Insert plate 32 is inserted into the outer wall of fixing rod 31 for connecting insert plate 32;

[0061] The bottom of the placement frame 34 is connected to the top of the insert plate 32 via two connecting rods 33, and the sealing cylinder gasket 2 is placed inside the placement frame 34.

[0062] The fixed mechanism 3 also includes:

[0063] The round rod 35 is fixedly connected to the rectangular hole opened on the front of the placement frame 34, and the outer wall of the round rod 35 is provided with a threaded groove.

[0064] Multiple baffles 36 are threaded onto the outer wall of the round rod 35 to cover the large hole at the piston in the sealing cylinder gasket 2.

[0065] A push block 37 is movably connected to the middle of the placement frame 34, and the top of the push block 37 contacts the bottom of the sealing cylinder gasket 2;

[0066] Two push rods 38 are fixedly connected to the bottom sides of the push block 37 respectively, and are movably inserted into the circular slots opened on the insert plate 32;

[0067] A spring 39 is installed inside the circular groove to push the push block 37 upward;

[0068] An arc-shaped contact plate 7 is fixedly connected to the back of the housing 5, and the outer wall of the arc-shaped contact plate 7 contacts the top of the sealing cylinder gasket 2 to resist the downward movement of the sealing cylinder gasket 2.

[0069] The bristles 8 are installed on the back of the housing 5 and located at the rectangular through hole opened on the back of the housing 5, and the bristles 8 abut against the outer wall of the placement frame 34.

[0070] Working principle: When the test is performed, the plate 36 is rotated to adjust the diameter of the piston hole on the sealing cylinder gasket 2. Then, the sealing cylinder gasket 2 to be tested is directly inserted into the slot of the placement frame 34, and the piston hole is blocked by the baffle 36 to avoid affecting the imaging. At this time, the insertion plate 32 is directly inserted into the fixing rod 31 for quick fixation. When the conveyor belt 1 moves, it will drive the fixing mechanism 3 to move. At this time, the placement frame 34 will come into contact with the brush 8, and the brush 8 will brush the sealing cylinder gasket 2 in the placement frame 34 to remove the material that has not been separated during drilling, so as to improve the detection effect. At the same time, the arc-shaped contact plate 7 touches the sealing cylinder gasket 2, which will push the sealing cylinder gasket 2 down to perform the test. When the movement stops, the brush 8 and the arc-shaped contact plate 7 can prevent the light from being scattered and increase the irradiation intensity of the light entering the small hole, so as to make the imaging effect clearer.

[0071] After the inspection is completed, the conveyor belt 1 moves, at which point the arc-shaped contact plate 7 releases its pressure on the sealing gasket 2. Under the action of the spring 39, it pushes the push rod 38 upward, thereby pushing the sealing gasket 2 upward, so that the inspected sealing gasket 2 can be removed more easily, thus improving work efficiency.

[0072] This utility model provides a batch small hole detection device for automotive engine cylinder head gaskets. There are many methods and approaches to implement this technical solution; the above description is only a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. All components not explicitly stated in this embodiment can be implemented using existing technology.

Claims

1. A batch small hole detection device for automotive engine cylinder head gaskets, comprising a conveyor belt (1) and a cylinder head gasket (2), wherein the cylinder head gasket (2) is disposed above the conveyor belt (1) for moving and detecting the cylinder head gasket (2), characterized in that, Also includes: Multiple fixing mechanisms (3) are sequentially arranged on the conveyor belt (1) for installing sealing cylinder gaskets (2); The testing mechanism (4) is located below the conveyor belt (1) and is used to test the sealing cylinder gasket (2); The housing (5) is positioned above the detection mechanism (4); A camera (6) is installed on the outer wall of the housing (5) for taking pictures of the detection results; The testing organization (4) includes: A U-shaped frame (41) is disposed below the conveyor belt (1); A lamp (48) is installed on one side of the U-shaped frame (41), and the lamp shines towards the sealing cylinder gasket (2); An imaging plate (47) is located on the other side of the U-shaped frame (41) and is used to receive the imaging spot of the small hole on the sealing cylinder gasket (2).

2. The batch small hole detection device for automotive engine cylinder head gaskets according to claim 1, characterized in that: The testing facility (4) also includes: Two slide rods (42) are fixedly connected to the inner wall of the U-shaped frame (41), and two sliders (43) are slidably connected to the outer walls of the two slide rods (42) respectively, and are located on the front and rear sides of the conveyor belt (1); Electric actuator two (45) is fixedly connected above the front slider (43). The output end of the electric actuator two (45) is fixedly connected to a U-shaped mounting bracket (46). The top of the rear slider (43) is connected to another U-shaped mounting bracket (46) through a connecting post. The lamp (48) and the imaging plate (47) are respectively mounted on the two U-shaped mounting brackets (46).

3. The batch small hole detection device for automotive engine cylinder head gaskets according to claim 2, characterized in that: Electric push rods (44) are fixedly connected to the front and rear sides of the inner wall of the U-shaped frame (41), and the output end of the electric push rods (44) is connected to the slider (43) for moving the slider (43).

4. The batch small hole detection device for automotive engine cylinder head gaskets according to claim 3, characterized in that: The fixing mechanism (3) includes: Multiple fixing rods (31) are fixedly connected to the conveyor belt (1); Insert plate (32) is inserted into the outer wall of the fixing rod (31) for connecting the insert plate (32); The bottom of the placement frame (34) is connected to the top of the insert plate (32) by two connecting rods (33), and the sealing cylinder gasket (2) is placed inside the placement frame (34).

5. The batch small hole detection device for automotive engine cylinder head gaskets according to claim 4, characterized in that: The fixing mechanism (3) also includes: A round rod (35) is fixedly connected to a rectangular hole on the front of the placement frame (34), and the outer wall of the round rod (35) is provided with a threaded groove. Multiple baffles (36) are threaded onto the outer wall of the round rod (35) to cover the large hole at the piston in the sealing gasket (2).

6. The batch small hole detection device for automotive engine cylinder head gaskets according to claim 5, characterized in that: A push block (37) is movably connected to the middle of the placement frame (34), and the top of the push block (37) contacts the bottom of the sealing cylinder gasket (2); Two push rods (38) are fixedly connected to the bottom sides of the push block (37) respectively, and are movably inserted into the circular grooves opened on the insert plate (32); A spring (39) is provided in the circular groove to push the push block (37) upward; An arc-shaped contact plate (7) is fixedly connected to the back of the box (5), and the outer wall of the arc-shaped contact plate (7) contacts the top of the sealing cylinder gasket (2) to resist the downward movement of the sealing cylinder gasket (2); The bristles (8) are installed on the back of the box (5) and located at the rectangular through hole opened on the back of the box (5), and the bristles (8) abut against the outer wall of the placement frame (34).

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