Simulated load test device for medical temperature controller

By designing a medical temperature controller load simulation test device, and utilizing components such as a lifting mechanism, a test water tank, and a temperature probe, the problem of existing devices failing to effectively simulate human body load was solved, achieving high-precision detection of the temperature control system and ensuring the accuracy of test results.

CN223940417UActive Publication Date: 2026-02-24GUANGZHOU XINNUO MEASUREMENT & CONTROL EQUIP CO LTD
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Patent Information

Application Number
CN202423298230.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-02-24
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing medical temperature controller testing devices fail to effectively simulate human body load, resulting in discrepancies between test results and clinical application outcomes.

Method used

A simulated load test device for a medical temperature controller was designed, including an electrical control box and a load test device. It uses components such as a lifting mechanism, a test water tank, a temperature probe, a heating element, and a circulating water pump to simulate human body load and test the stability and safety of the temperature control system.

Benefits of technology

It achieves high-precision and automated testing of the temperature control system, ensuring that the test results more accurately reflect the actual usage effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a medical temperature controller simulation load test device, which comprises an electrical control box and a load test device, the load test device comprises a test rack, the test rack is provided with a lifting mechanism, the lifting mechanism is in transmission connection with a test water tank, the side surface of the test water tank is provided with a water inlet and a water outlet, and the water inlet and the water outlet are communicated with the test water tank. A plurality of temperature measuring probes are arranged in the testing water tank, a heating element is arranged in the testing water tank, and the electrical control box is connected with the temperature measuring probes and the heating element through wires. Water is injected into the test water tank to enable the test water tank to reach load weight, then the heating element is started for heating and keeping for a period of time, and data detected by the temperature measuring probe is received through the electrical control box, so that whether the stability and the safety of the temperature control system reach standards or not is determined, the automation degree is high, and the reliability is high. And the test result is more accurate.
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Description

Technical Field

[0001] This disclosure relates to the field of medical equipment testing technology, and in particular to a medical temperature controller simulated load testing device. Background Technology

[0002] A medical temperature controller is a medical device primarily used to monitor and control a patient's body temperature. Currently, medical temperature controllers undergo testing before being sold, including assessing their heating rate and heat retention effectiveness. This testing aims to verify the safety and reliability of the medical device's temperature control system.

[0003] Current medical temperature controller testing devices only detect changes in system temperature without simulating human body load during testing, resulting in discrepancies between the test results and clinical application outcomes. Utility Model Content

[0004] This disclosure provides a medical temperature controller simulated load test device to solve the technical problems recognized by the inventors.

[0005] This disclosure provides a medical temperature controller simulated load test device, including an electrical control box and a load test device. The load test device includes a test frame, on which a lifting mechanism is provided. The lifting mechanism is drivenly connected to a test water tank. The test water tank has an inlet and outlet on its side. Multiple temperature probes are installed inside the test water tank. A heating element is installed inside the test water tank. The electrical control box is connected to the temperature probes and the heating element respectively through wires.

[0006] Preferably, the test water tank includes an inner tank, an outer tank, and a lid. The inner tank is embedded inside the outer tank, and an insulation layer is provided between the inner tank and the outer tank. The lid is located on the top of the outer tank. The inlet and outlet water outlets penetrate the outer tank and the inner tank and are connected to the inner tank. The heating element is embedded in the side of the inner tank, and the heating end of the heating element is located inside the inner tank. Multiple temperature probes are embedded in the top of the inner tank, and the detection end of the temperature probes extends into the interior of the inner tank.

[0007] Preferably, the inner box has a circulating water inlet and a circulating water outlet at both ends of its side, and a circulating water pump is installed in the insulation layer. The two ends of the circulating water pump are connected to the circulating water inlet and the circulating water outlet through pipes, and the circulating water pump is electrically connected to the electrical control box.

[0008] Preferably, the inner box is fixedly connected with multiple circulation baffles, which divide the cavity of the inner box into an "S"-shaped water channel, and the circulation water inlet and circulation water outlet are respectively located at both ends of the water channel.

[0009] Preferably, the lifting mechanism includes a lift and a test platform, the lift drives the test platform to move up and down, and the test water tank is located above the test platform.

[0010] Preferably, a force sensor is embedded in the surface of the test platform, and the force sensor is electrically connected to the electrical control box.

[0011] Preferably, guide shafts are fixedly connected to the bottom of the test platform around its four sides, and linear bearings are embedded in the bottom of the test frame at positions corresponding to the guide shafts, with the guide shafts passing through the linear bearings.

[0012] Preferably, the electrical control box is equipped with a PLC controller, and the surface of the electrical control box is embedded with a touch screen.

[0013] The main advantages of this disclosure are: by filling the test water tank with water to make the test water tank reach the load weight, then starting the heating element to heat and maintain it for a period of time, and receiving the data detected by the temperature probe through the electrical control box, the stability and safety of the temperature control system can be determined to meet the standards. The system has a high degree of automation and the test results are more accurate.

[0014] It should be understood that both the foregoing general description and the following detailed description are for illustrative purposes and do not necessarily limit the scope of this disclosure. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate the subject matter of this disclosure. Furthermore, the specification and drawings serve to explain the principles of this disclosure. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the specific embodiments of this disclosure or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this disclosure. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a three-dimensional structural diagram of the test apparatus according to an embodiment of the present disclosure;

[0017] Figure 2 This is a schematic diagram of the load testing device according to an embodiment of the present disclosure;

[0018] Figure 3 This is a schematic diagram of the test water tank structure according to an embodiment of the present disclosure;

[0019] Figure 4 This is a cross-sectional view of the test tank structure according to an embodiment of this disclosure;

[0020] Icons: 100-Electrical control box; 200-Load testing device; 21-Test frame; 22-Test water tank; 221-Inner box; 222-Outer box; 223-Box cover; 224-Inlet and outlet; 225-Insulation layer; 226-Circulation baffle; 227-Water channel; 23-Lifting mechanism; 231-Handwheel; 24-Test platform; 241-Guide shaft; 242-Linear bearing; 3-Heating element; 4-Temperature probe; 51-Circulating water pump; 52-Circulating water inlet; 53-Circulating water outlet. Detailed Implementation

[0021] The technical solutions of this disclosure will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments.

[0022] Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0023] In the description of this disclosure, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of this disclosure, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0025] Example

[0026] like Figure 1-4As shown, this embodiment provides a medical temperature controller simulated load test device, including an electrical control box 100 and a load test device 200. The load test device 200 includes a test frame 21, on which a lifting mechanism 23 is provided. The lifting mechanism 23 is used to drive the test water tank 22 to move up and down. The test water tank 22 has an inlet and outlet 224 on its side. The inlet and outlet 224 are connected to an external water source (such as a faucet) through pipes. Water is added to the test water tank 22 through the inlet to make the test water tank 22 reach a specified weight (50kg±1kg). Multiple temperature probes 4 are provided inside the test water tank 22. A heating element 3 is provided inside the test water tank 22. The electrical control box 100 is connected to the temperature probes 4 and the heating element 3 through wires. After the test water tank 22 is lifted by the lifting mechanism 23, water is introduced through the inlet and outlet 224. After the test water tank 22 reaches the specified weight, it is heated by the heating element 3 to raise the internal water temperature. After reaching a certain stability, it is kept constant for four hours. During this process, the water temperature is detected by the temperature probe 4. The electrical control box 100 receives the data from the temperature probe 4 and obtains the overall test results.

[0027] Specifically, the test water tank 22 includes an inner tank 221, an outer tank 222, and a lid 223. The inner tank 221 is located inside the outer tank 222, and a space is left between the inner tank 221 and the outer tank 222 to form a heat-insulating interlayer 225. The lid 223 is placed on top of the outer tank 222 to seal the test water tank 22. The inlet and outlet 224 penetrates the outer tank 222 and the inner tank 221 and is connected to the inner tank 221. The heating element 3 is embedded in the side of the inner tank 221, and the heating end of the heating element 3 is located inside the inner tank 221. The heating element 3 is an electric heating element 3 in the prior art, such as an electric heating rod. Multiple temperature probes 4 are respectively embedded in the top of the inner tank 221, and the detection end of the temperature probe 4 extends into the interior of the inner tank 221. Multiple temperature probes 4 are evenly distributed inside the inner chamber 221 to detect the temperature at different locations within the inner chamber 221, providing more accurate test data.

[0028] Furthermore, the inner tank 221 has a circulating water inlet 52 and a circulating water outlet 53 at both ends of its side. A circulating water pump 51 is installed inside the insulation layer 225. The two ends of the circulating water pump 51 are connected to the circulating water inlet 52 and the circulating water outlet 53 via pipes. The circulating water pump 51 is electrically connected to the electrical control box 100. The circulating water pump 51 continuously circulates the water inside the inner tank 221, ensuring more uniform mixing and preventing the water temperature near the heating element 3 from being too high and other areas from being too low, which could lead to inaccurate testing.

[0029] Furthermore, the inner tank 221 is internally fixedly connected with multiple circulation baffles 226, which divide the cavity of the inner tank 221 into "S"-shaped water channels 227. The circulation water inlet 52 and circulation water outlet 53 are respectively located at both ends of the water channels 227. The water in the inner tank 221 is circulated by the circulation water pump 51. During the circulation process, the water flows along the direction of the water channels 227, which can make the water flow in the tank more uniform and improve the accuracy of the test.

[0030] Specifically, the lifting mechanism 23 includes a lift and a test platform 24. The lift drives the test platform 24 to move up and down, and the test water tank 22 is located above the test platform 24. In this embodiment, the lift adopts a mechanical lifting structure of the prior art, which is driven by a handwheel 231 for lifting. For example, a worm gear screw jack or other structures that can achieve lifting can be used. The specific structure and working principle will not be described in detail here. The test water tank 22 is initially mounted on the test frame 21. By rotating the handwheel 231, the test platform 24 is driven to rise, thereby lifting the test water tank 22.

[0031] Furthermore, a force sensor is embedded in the surface of the test platform 24, and the force sensor is electrically connected to the electrical control box 100. After the test platform 24 lifts the test water tank 22, the force sensor is subjected to the pressure of the test water tank 22 and detects the weight of the test water tank 22. When the weight of the test water tank 22 reaches the range of 50kg±1kg, water filling is stopped.

[0032] Furthermore, guide shafts 241 are fixedly connected to the bottom perimeter of the test platform 24, and linear bearings 242 are embedded in the bottom of the test frame at positions corresponding to the guide shafts 241. The guide shafts 241 pass through the linear bearings 242. The cooperation of the guide shafts 241 and the linear bearings 242 guides the movement of the test platform 24, preventing misalignment and jamming.

[0033] Specifically, the electrical control box 100 is equipped with a PLC controller, and a touch screen is embedded in the surface of the electrical control box 100. The PLC controller controls the operation of the load testing device 200, and the touch screen facilitates human-machine interaction for operators to set parameters and observe data changes.

[0034] The working principle of this utility model is as follows: rotating the handwheel 231 drives the test platform 24 to rise, lifting the test water tank 22. Water is then introduced through the inlet and outlet 224. When the force sensor embedded in the test platform 24 detects that the weight reaches the range of 50kg±1kg, the water injection stops. At this time, the heating element 3 and the circulating water pump 51 are controlled by the electrical control box 100 to work. The heating element 3 heats the water in the test water tank 22, and the circulating water pump 51 continuously circulates and mixes the water to simulate the working state of a medical temperature controller. The temperature probe 4 continuously detects the water temperature change. After working for a period of time, the data is summarized to determine whether the stability and safety of the temperature control system meet the standards.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure, and are not intended to limit them. Although this disclosure has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this disclosure.

Claims

1. A simulated load test device for a medical temperature controller, characterized in that, include: An electrical control box and a load testing device are provided. The load testing device includes a test frame with a lifting mechanism on it. The lifting mechanism is connected to a test water tank. The test water tank has an inlet and outlet on its side. Multiple temperature probes and a heating element are installed inside the test water tank. The electrical control box is connected to the temperature probes and the heating element via wires.

2. The medical temperature controller simulated load test device according to claim 1, characterized in that, The test water tank includes an inner tank, an outer tank, and a lid. The inner tank is embedded inside the outer tank, and an insulation layer is provided between the inner tank and the outer tank. The lid is located on the top of the outer tank. The inlet and outlet water outlets pass through the outer tank and the inner tank and are connected to the inner tank. The heating element is embedded on the side of the inner tank, and the heating end of the heating element is located inside the inner tank. Multiple temperature probes are embedded on the top of the inner tank, and the detection end of the temperature probes extends into the interior of the inner tank.

3. The medical temperature controller simulated load test device according to claim 2, characterized in that, The inner box has a circulating water inlet and a circulating water outlet at both ends of its side. A circulating water pump is installed inside the insulation layer. The two ends of the circulating water pump are connected to the circulating water inlet and the circulating water outlet through pipes. The circulating water pump is electrically connected to the electrical control box.

4. The medical temperature controller simulated load test device according to claim 3, characterized in that, The inner chamber is fixedly connected to multiple circulation baffles, which divide the cavity of the inner chamber into an "S"-shaped waterway. The circulation water inlet and circulation water outlet are respectively located at both ends of the waterway.

5. The medical temperature controller simulated load test device according to claim 2, characterized in that, The lifting mechanism includes a lift and a test platform. The lift drives the test platform to move up and down, and the test water tank is located above the test platform.

6. The medical temperature controller simulated load test device according to claim 5, characterized in that, A force sensor is embedded in the surface of the test platform, and the force sensor is electrically connected to the electrical control box.

7. The medical temperature controller simulated load test device according to claim 5, characterized in that, Guide shafts are fixedly connected to the bottom of the test platform around its four sides. Linear bearings are embedded in the bottom of the test frame at positions corresponding to the guide shafts, and the guide shafts pass through the linear bearings.

8. The medical temperature controller simulated load test device according to claim 1, characterized in that, The electrical control box is equipped with a PLC controller, and a touch screen is embedded on the surface of the electrical control box.