Cable detector

By adopting a double-sided pressure detection structure design in the cable tester, and using a hydraulic cylinder to drive the upper detection plate to press down on the cable, the accuracy of the pressure data for cable withstand pressure testing is achieved, solving the inaccuracy problem caused by pressure sensor errors in the existing technology.

CN223940689UActive Publication Date: 2026-02-24XIANGYANG HUAZHI TECH CO LTD
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Patent Information

Application Number
CN202423072629.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2026-02-24
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Existing cable testers have design errors in their pressure sensors when testing cable withstand voltage, resulting in inaccurate pressure data.

Method used

The pressure detection structure adopts a double-sided design, with pressure sensors installed on both the lower and upper detection plates. The upper detection plate is driven by a hydraulic cylinder to press down the cable, and the pressure sensors on both sides detect pressure data in real time and verify each other to ensure accuracy.

Benefits of technology

This ensures the accuracy of pressure data in cable withstand voltage testing, guaranteeing the reliability and precision of the test results.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223940689U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of cable detection equipment, and discloses a cable detector which comprises a first detection mechanism, a second detection mechanism is arranged in the first detection mechanism, the first detection mechanism comprises a U-shaped seat, a through groove is formed in the inner bottom wall of the U-shaped seat, and a lower detection plate is slidably connected in the through groove. A base plate is fixedly installed on the outer bottom wall of the U-shaped base and located at an opening of the through groove. According to the utility model, the upper and lower double-sided pressure detection structure design is adopted, the middle part of the lower detection plate is fixedly provided with the pressure sensor, and the middle part of the upper detection plate is also fixedly provided with the pressure sensor, so that when the upper detection plate is driven by the hydraulic cylinder to press a cable on the lower detection plate, the upper and lower pressure sensors can detect at the same time; and the pressure data are detected in real time and are mutually verified, so that the accuracy of the pressure data is ensured.
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Description

Technical Field

[0001] This utility model relates to the technical field of cable testing equipment, specifically a cable testing instrument. Background Technology

[0002] A cable tester is a device specifically designed to detect various parameters and faults in cable lines. It can test the cable's conductivity, insulation resistance, and withstand voltage performance, and can also locate cable fault points such as short circuits, open circuits, and leakage. It is mainly used in the power, telecommunications, and construction industries to ensure the safe and reliable operation of cable lines.

[0003] Existing cable testers still have the following problems when in use: When using them, it is necessary to test the cable's withstand voltage, which requires the use of a cable withstand voltage tester. It usually uses pressure equipment to apply pressure to the cable until it is damaged, and records the instantaneous pressure at the time of damage. The pressure sensor is usually set at its test base. Since the cable is usually cylindrical, the single pressure sensor design on its bottom surface has a certain error when performing pressure data testing. Utility Model Content

[0004] (a) Technical problems to be solved.

[0005] To address the shortcomings of existing technologies, this utility model provides a cable tester that solves the problems mentioned in the background section.

[0006] (ii) Technical solution.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a cable detector, comprising a first detection mechanism, within which a second detection mechanism is disposed. The first detection mechanism includes a U-shaped base, the inner bottom wall of which has a through groove, and a lower detection plate is slidably connected within the through groove. A base plate is fixedly installed on the outer bottom wall of the U-shaped base at the opening of its through groove. A first pressure sensor is fixedly installed at the center of the top of the base plate. A through hole is formed between the upper and lower side walls of the middle portion of the lower detection plate for fixing the detection end of the first pressure sensor. The detection mechanism includes an upper fixed plate slidably connected to a U-shaped seat. A through groove is provided in the middle of the outer top wall of the U-shaped seat, and a fixed seat is fixedly installed in the through groove by screws. A hydraulic cylinder is fixedly installed in the fixed seat. The upper fixed plate is fixedly connected to the hydraulic telescopic end at the bottom of the hydraulic cylinder. A spring is fixedly connected between the inner top wall of the U-shaped seat and the upper fixed plate. The spring is located outside the hydraulic telescopic end at the bottom of the hydraulic cylinder. A groove is provided in the middle of the bottom wall of the upper fixed plate, and a second pressure sensor is fixedly installed in the groove. The detection end at the bottom of the second pressure sensor is fixedly connected to the upper detection plate.

[0008] As a further improvement of this utility model: an L-shaped mounting seat is fixedly connected to the middle of the rear side of the outer top wall of the U-shaped seat, and an L-shaped mounting seat is also fixedly connected to the middle of the rear side of the bottom wall of the base plate.

[0009] As a further embodiment of this utility model: a control panel is fixedly installed on the front side of the top of the base plate, the control panel is connected to the first pressure sensor via a ribbon cable, a first wiring connector is fixedly installed on one side of the top of the base plate, the first wiring connector is connected to the control panel via a ribbon cable, and a second wiring connector is fixedly installed on one side of the bottom of the upper fixed plate, the second wiring connector is connected to the second pressure sensor via a ribbon cable.

[0010] As a further improvement of this utility model: a limiting slider is fixedly connected to the middle of the rear ends of both sides of the U-shaped seat, a stop block is fixedly connected to the top of the limiting slider, and a limiting groove for the limiting slider to slide is opened at the rear end of the upper fixed plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. In this utility model, by adopting a double-sided pressure detection structure design, a pressure sensor is fixedly installed in the middle of the lower detection plate, and a pressure sensor is also fixedly installed in the middle of the upper detection plate. When the upper detection plate is driven by a hydraulic cylinder to press down the cable on the lower detection plate, the upper and lower pressure sensors can detect simultaneously, detect their pressure data in real time, and verify each other to ensure the accuracy of their pressure data.

[0013] 2. In this utility model, the overall cable tester adopts an integrated structural design. A base plate is fixedly installed at the bottom of the U-shaped base, and an L-shaped mounting base is fixedly connected to the rear side of the bottom of the base plate. An L-shaped mounting base is also fixedly installed at the rear side of the top of the U-shaped base. The two L-shaped mounting bases are arranged symmetrically, and the cable tester can be fixedly installed through the mounting holes and mounting bolts, which is more convenient. Attached Figure Description

[0014] Figure 1 The overall three-dimensional structure of this utility model Figure 1 ;

[0015] Figure 2 The overall three-dimensional structure of this utility model Figure 2 ;

[0016] Figure 3 This is a perspective view of the first testing mechanism of this utility model;

[0017] Figure 4 This is a perspective view of the second testing mechanism of this utility model.

[0018] In the diagram: 1. First detection mechanism; 2. Second detection mechanism; 11. U-shaped seat; 12. Limiting slider; 13. Stop; 14. L-shaped mounting seat; 15. Lower detection plate; 16. First pressure sensor; 17. Control panel; 18. First wiring connector; 19. Base plate; 21. Upper fixing plate; 22. Limiting slide groove; 23. Upper detection plate; 24. Second pressure sensor; 25. Second wiring connector; 26. Fixing seat; 27. Spring; 28. Hydraulic cylinder. Detailed Implementation

[0019] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0020] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figures 1-4In this embodiment of the utility model, a cable detector includes a first detection mechanism 1, within which a second detection mechanism 2 is disposed. The first detection mechanism 1 includes a U-shaped base 11, with a through groove on the inner bottom wall of the U-shaped base 11, and a lower detection plate 15 slidably connected within the through groove. A base plate 19 is fixedly installed on the outer bottom wall of the U-shaped base 11 at the opening of its through groove. A first pressure sensor 16 is fixedly installed at the center of the top of the base plate 19. A through hole is formed between the upper and lower side walls of the middle part of the lower detection plate 15 for the fixed installation of the detection end of the first pressure sensor 16. The second detection mechanism 2 includes an upper fixing plate 21 slidably connected within the U-shaped base 11. A through groove is formed in the middle of the outer top wall of the U-shaped base 11, and a fixing seat 26 is fixedly installed at the through groove by screws. A hydraulic cylinder 28 is fixedly installed within the fixing seat 26. The hydraulic cylinder 28 has an upper fixed plate 21 fixedly connected to its bottom hydraulic telescopic end. A spring 27 is fixedly connected between the inner top wall of the U-shaped seat 11 and the upper fixed plate 21. The spring 27 is located on the outside of the bottom hydraulic telescopic end of the hydraulic cylinder 28. A groove is provided in the middle of the bottom wall of the upper fixed plate 21, and a second pressure sensor 24 is fixedly installed in the groove. The detection end of the second pressure sensor 24 is fixedly connected to an upper detection plate 23. The whole structure adopts a double-sided pressure detection structure design. A pressure sensor is fixedly installed in the middle of the lower detection plate 15, and a pressure sensor is also fixedly installed in the middle of the upper detection plate 23. When the upper detection plate 23 is driven by the hydraulic cylinder 28 to press down the cable on the lower detection plate 15, the upper and lower pressure sensors can detect simultaneously, detect their pressure data in real time, and verify each other to ensure the accuracy of their pressure data.

[0023] An L-shaped mounting base 14 is fixedly connected to the middle of the rear side of the outer top wall of the U-shaped base 11, and an L-shaped mounting base 14 is also fixedly connected to the middle of the rear side of the bottom wall of the base plate 19. The overall cable tester adopts an integrated structural design. The base plate 19 is fixedly installed at the bottom end of the U-shaped base 11, and an L-shaped mounting base 14 is fixedly connected to the rear side of the bottom end of the base plate 19. An L-shaped mounting base 14 is also fixedly installed at the rear side of the top end of the U-shaped base 11. The two L-shaped mounting bases 14 are arranged symmetrically, and the cable tester can be fixedly installed through the mounting holes on them with mounting bolts, which is quite convenient.

[0024] A control panel 17 is fixedly installed on the front top of the base plate 19. The control panel 17 is connected to the first pressure sensor 16 via a ribbon cable. A first wiring connector 18 is fixedly installed on one side of the top of the base plate 19. The first wiring connector 18 is connected to the control panel 17 via a ribbon cable. A second wiring connector 25 is fixedly installed on one side of the bottom of the upper fixing plate 21. The second wiring connector 25 is connected to the second pressure sensor 24 via a ribbon cable. The two pressure sensors can be wired through the two wiring connectors to transmit the pressure detection data to the data processing host and display the data through the display device.

[0025] A limiting slider 12 is fixedly connected to the middle of the rear ends of both sides of the U-shaped base 11. A stop block 13 is fixedly connected to the top of the limiting slider 12. A limiting groove 22 is opened at the rear end of the upper fixed plate 21 for the limiting slider 12 to slide, which plays the role of limiting the movement of the upper fixed plate 21 and ensuring the smooth lifting of the upper fixed plate 21.

[0026] The working principle of this utility model is as follows: The overall structure adopts a double-sided pressure detection structure. A pressure sensor is fixedly installed in the middle of the lower detection plate 15, and a pressure sensor is also fixedly installed in the middle of the upper detection plate 23. When the upper detection plate 23 is driven by the hydraulic cylinder 28 to press down the cable on the lower detection plate 15, the upper and lower pressure sensors can detect simultaneously and monitor the pressure data in real time. The data is mutually verified to ensure the accuracy of the pressure data. Pressure is continuously applied to the cable until it is damaged. The instantaneous pressure at the time of damage is recorded to complete the pressure resistance test of the cable.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cable tester, comprising a first testing mechanism (1), wherein a second testing mechanism (2) is disposed within the first testing mechanism (1); Its features are: The first detection mechanism (1) includes a U-shaped seat (11), the bottom wall of the U-shaped seat (11) is provided with a through groove, and a lower detection plate (15) is slidably connected in the through groove. A base plate (19) is fixedly installed on the bottom wall of the U-shaped seat (11) at the opening of its through groove. The first pressure sensor (16) is fixedly installed at the center of the top of the base plate (19), and a through hole is provided between the upper and lower side walls of the middle part of the lower detection plate (15) for the fixed installation of the detection end of the first pressure sensor (16). The second detection mechanism (2) includes an upper fixing plate (21) slidably connected to the U-shaped seat (11). A through groove is provided in the middle of the outer top wall of the U-shaped seat (11), and a fixing seat (26) is fixedly installed in the through groove by screws. A hydraulic cylinder (28) is fixedly installed in the fixing seat (26), and the upper fixing plate (21) is fixedly connected to the hydraulic telescopic end at the bottom of the hydraulic cylinder (28). The upper fixing plate (21) has a groove in the middle of its bottom wall, and a second pressure sensor (24) is fixedly installed in the groove. The detection end of the second pressure sensor (24) is fixedly connected to the upper detection plate (23).

2. The cable tester according to claim 1, characterized in that: An L-shaped mounting seat (14) is fixedly connected to the middle of the rear side of the outer top wall of the U-shaped seat (11), and an L-shaped mounting seat (14) is also fixedly connected to the middle of the rear side of the bottom wall of the base plate (19).

3. The cable tester according to claim 1, characterized in that: A control panel (17) is fixedly installed on the front top of the base plate (19), and the control panel (17) is connected to the first pressure sensor (16) via a ribbon cable.

4. A cable tester according to claim 3, characterized in that: A first connector (18) is fixedly installed on one side of the top of the base plate (19), and the first connector (18) is connected to the control panel (17) via a ribbon cable.

5. A cable tester according to claim 1, characterized in that: A second wiring connector (25) is fixedly installed on one side of the bottom end of the upper fixing plate (21), and the second wiring connector (25) is connected to the second pressure sensor (24) through a ribbon cable.

6. A cable tester according to claim 1, characterized in that: Each of the two rear ends of the U-shaped seat (11) is fixedly connected to a limiting slider (12), and a stop block (13) is fixedly connected to the top of the limiting slider (12). The rear end of the upper fixing plate (21) is provided with a limiting groove (22) for the limiting slider (12) to slide.

7. A cable tester according to claim 1, characterized in that: A spring (27) is fixedly connected between the inner top wall of the U-shaped seat (11) and the upper fixed plate (21). The spring (27) is located on the outside of the bottom hydraulic telescopic end of the hydraulic cylinder (28).