Wire arranging and cutting device for inductor

Abstract

The utility model discloses a wire arranging and cutting device for inductors, which belongs to the field of inductor processing and comprises a rack, a rack is arranged below the rack and is driven by a servo motor, the top of the rack is fixedly connected with a turnover die, the turnover die is fixedly connected with a plurality of groups of inductors, and a lifting component is arranged on the rack. The bottom of the lifting assembly is fixedly connected with a lifting frame, and the bottom of the lifting frame is movably connected with two sets of symmetrically-arranged shaping molds. The device has the beneficial effects that the turnover mold loaded with a plurality of inductors is placed on the rack, the rack is driven and controlled by the servo motor to move to a working position, the lifting air cylinder descends, the shaping air cylinder is opened at the same time, wire ends of the inductors are opened through the wire supporting mold, then the wire ends of the inductors are shaped through the shaping mold, and the cutter moves forwards to cut off redundant wire ends; the wire arranging and cutting device is compact in structure, high in automation degree, capable of completely replacing manual work, high in efficiency and stable in quality, and provides support for full-automatic flow line production of the subsequent inductor production process.

Description

Technical Field

[0001] This utility model relates to the field of inductor processing, and in particular to a device for inductor wire management and cutting. Background Technology

[0002] Inductors are important electronic components in integrated circuits. Although existing inductor processing technology uses automatic winding machines to replace manual winding, improving efficiency, automatic winding machines, due to their own process defects, cannot leave a suitable wire length at the beginning of the winding for the next automated production process. Manual tools are still needed to break the wire ends, straighten the wire, shape it, and cut it to facilitate the quick insertion of the inductor into the inductor pin fixing plate, thus ensuring the subsequent automated production processes such as inductor dispensing and paint removal.

[0003] However, manual labor is inefficient, and the processing quality may be unstable due to human factors, making it difficult to fully automate subsequent inductor production processes. Utility Model Content

[0004] The purpose of this invention is to provide a device for cutting and severing inductor wires in order to solve the above-mentioned problems.

[0005] This utility model achieves the above objectives through the following technical solutions:

[0006] A wire cutting device for inductor wire management includes a frame, a rack at the bottom of the frame driven by a servo motor, a turnover mold fixedly connected to the top of the rack, multiple sets of inductors fixedly connected to the turnover mold, a lifting assembly on the frame, a lifting frame fixedly connected to the bottom of the lifting assembly, two symmetrically arranged shaping molds movably connected to the bottom of the lifting frame, a wire supporting mold fixedly connected to the bottom of the lifting frame via a connecting rod, wire cutting assemblies on the front and rear sides of the wire supporting mold, and a power assembly at the bottom of the lifting frame for driving the two shaping molds to move towards or away from each other.

[0007] Preferably, the power assembly includes an electric slide rail, which is located at the bottom of the lifting frame. Two sliders are slidably connected on the electric slide rail, and a shaping cylinder is fixedly connected to the bottom of the sliders. The shaping mold is fixedly connected to the bottom of the shaping cylinder.

[0008] Preferably, the lifting assembly includes a lifting cylinder, which is fixedly connected to the frame, and the lifting frame is fixedly connected to the bottom of the lifting cylinder.

[0009] Preferably, the cutting assembly includes a mounting plate fixedly connected to the front side of the lifting frame, a hydraulic cylinder fixedly connected to the mounting plate, a cutter fixedly connected to the output end of the hydraulic cylinder, and a pad corresponding to the cutter fixedly connected to the rear side of the lifting frame.

[0010] Preferably, the two ends of the inductor are in a vertically upward extending state before being shaped.

[0011] Preferably, the shaping mold and the support mold are provided with mutually cooperating forming grooves.

[0012] The beneficial effects are as follows: a turnover mold carrying multiple inductors is placed on a rack, which moves to the working position under the drive and control of a servo motor. The lifting cylinder descends, and at the same time, the shaping cylinder opens. The wire end of the inductor is stretched open by the wire support mold, and then the wire end of the inductor is shaped by the shaping mold. The cutter moves forward to cut off the excess wire end. This wire sorting and cutting device has a compact structure, a high degree of automation, completely replaces manual labor, and has high efficiency and stable quality, providing support for the fully automated production line production of inductors in subsequent production processes.

[0013] The additional technical features and advantages of this utility model will become more apparent from the following description, or may be learned through specific practice of this utility model. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 This is a schematic diagram of an inductor wire management and cutting device according to the present invention;

[0016] Figure 2 This is a front view of the original state of an inductor as described in this utility model for an inductor wire management and tangling device;

[0017] Figure 3 This is a front view of the state after the inductor is stretched open by the wire-stretching mold in the inductor wire-cutting device of this utility model;

[0018] Figure 4 This is a front view of the inductor after shaping, as described in this utility model, for an inductor wire management and tangling device.

[0019] Figure 5 This is an enlarged view of point A of the inductor wire tangling device described in this utility model.

[0020] The following are the annotations in the attached diagram: 1. Frame; 2. Lifting cylinder; 3. Lifting frame; 4. Shaping cylinder; 5. Shaping mold; 6. Wire support mold; 7. Cutting knife; 8. Rack; 9. Turnover mold; 10. Inductor. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] The present invention will be further described below with reference to the accompanying drawings:

[0024] like Figures 1-5 As shown, a device for inductor wire management and cutting includes a frame 1, a rack 8 is provided below the frame 1, the rack 8 is driven by a servo motor, a turnover mold 9 is fixedly connected to the top of the rack 8, and multiple sets of inductors 10 are fixedly connected to the turnover mold 9. Before shaping, the two ends of the inductors 10 are in a vertically upward state. The rack 8 is driven by the servo motor to move the inductors 10 on the turnover mold 9 to a suitable position.

[0025] A lifting assembly is provided on the frame 1. The lifting assembly includes a lifting cylinder 2, which is fixedly connected to the frame 1. A lifting frame 3 is fixedly connected to the bottom of the lifting cylinder 2. Two sets of symmetrically arranged shaping molds 5 are movably connected to the bottom of the lifting frame 3. A support mold 6 is fixedly connected to the bottom of the lifting frame 3 through a connecting rod. The shaping mold 5 and the support mold 6 are provided with mutually cooperating forming grooves.

[0026] The front and rear sides of the wire support mold 6 are provided with wire cutting components. The wire cutting components include a mounting plate bolted to the front side of the lifting frame 3. A hydraulic cylinder is fixedly connected to the mounting plate. A cutter 7 is fixedly connected to the output end of the hydraulic cylinder. The installation height of the cutter 7 is determined according to the length of the inductor 10 wire end that needs to be cut. A pad corresponding to the cutter 7 is fixedly connected to the rear side of the lifting frame 3.

[0027] The bottom of the lifting frame 3 is equipped with a power component, which is used to drive the two shaping molds 5 to move towards or away from each other. The power component includes an electric slide rail, which is located at the bottom of the lifting frame 3. Two sliders are slidably connected on the electric slide rail, and a shaping cylinder 4 is fixedly connected to the bottom of the slider. The shaping mold 5 is fixedly connected to the bottom of the shaping cylinder 4.

[0028] Working principle: In use, the turnover mold 9, which contains multiple inductors 10, is first placed on the rack 8. The rack 8 moves to the working position under the drive control of the servo motor, controlling the lifting cylinder 2 to descend. At the same time, the shaping cylinder 4 is opened, and the wire end of the inductor 10 is stretched open by the wire support mold 6. Then, the two sets of wire support molds 6 move towards each other at the same time. The wire end of the inductor 10 is shaped by the cooperation of the shaping mold 5 and the wire support mold 6. After shaping, the cutter 7 is moved by controlling the hydraulic cylinder to cut off the excess wire end. This avoids manual operation, is highly efficient, and has stable quality, providing support for the fully automated production line production of the inductor 10 in subsequent production processes.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for inductor wire management and cutting, comprising a frame (1), a rack (8) disposed below the frame (1), the rack (8) being driven by a servo motor, a turnover mold (9) fixedly connected to the top of the rack (8), and multiple sets of inductors (10) fixedly connected to the turnover mold (9), characterized in that: The frame (1) is provided with a lifting assembly. The bottom of the lifting assembly is fixedly connected to a lifting frame (3). The bottom of the lifting frame (3) is movably connected to two sets of symmetrically arranged shaping molds (5). The bottom of the lifting frame (3) is fixedly connected to a wire support mold (6) through a connecting rod. The front and rear sides of the wire support mold (6) are provided with tangent components. The bottom of the lifting frame (3) is provided with a power assembly. The power assembly is used to drive the two shaping molds (5) to move towards each other or away from each other.

2. The inductor wire management and cutting device according to claim 1, characterized in that: The power assembly includes an electric slide rail, which is located at the bottom of the lifting frame (3). Two sliders are slidably connected on the electric slide rail. A shaping cylinder (4) is fixedly connected to the bottom of the sliders. The shaping mold (5) is fixedly connected to the bottom of the shaping cylinder (4).

3. The inductor wire management and cutting device according to claim 1, characterized in that: The lifting assembly includes a lifting cylinder (2), which is fixedly connected to the frame (1), and the lifting frame (3) is fixedly connected to the bottom of the lifting cylinder (2).

4. A wire-cutting device for inductor wire management according to claim 1, characterized in that: The tangent assembly includes a mounting plate fixedly connected to the front side of the lifting frame (3), a hydraulic cylinder fixedly connected to the mounting plate, a cutter (7) fixedly connected to the output end of the hydraulic cylinder, and a pad corresponding to the cutter (7) fixedly connected to the rear side of the lifting frame (3).

5. A wire-cutting device for inductor wire management according to claim 1, characterized in that: Before the inductor (10) is shaped, the two wire ends are in a vertically upward state.

6. A wire-cutting device for inductor wire management according to claim 1, characterized in that: The shaping mold (5) and the support mold (6) are provided with mutually cooperating forming grooves.

Images