Manganese carbonate settling separation device

By introducing a stirring mechanism and an anti-clogging mechanism into the manganese carbonate sedimentation and separation device, the problem of filter screen clogging was solved, achieving efficient sedimentation and separation of manganese carbonate, improving production efficiency and reducing cleaning frequency.

CN223945219UActive Publication Date: 2026-02-27WEIFANG TAIXING BIOCHEM CO LTD
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Patent Information

Application Number
CN202520344780.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-01
Publication Date
2026-02-27
Estimated Expiration
2035-03-01

AI Technical Summary

Technical Problem

Existing manganese carbonate sedimentation separation devices are prone to filter screen clogging, which leads to a decrease in filtration speed and increases production costs and labor intensity.

Method used

A manganese carbonate sedimentation and separation device was designed, which includes a stirring mechanism and an anti-clogging mechanism. The stirring mechanism accelerates the formation of manganese carbonate precipitate, and the vibrating motor causes the filter screen to vibrate up and down to reduce clogging. Combined with the inclined filter screen and discharge port, efficient separation of manganese carbonate is achieved.

Benefits of technology

It significantly shortens the settling time, reduces the chance of filter screen clogging, reduces the number of cleaning operations, and improves production and work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223945219U_ABST
Patent Text Reader

Abstract

The utility model discloses a manganese carbonate settling separation device which comprises a separation box, a mixing box is fixed at the top of the separation box through a supporting column, a stirring mechanism is arranged in the mixing box, a discharging pipe is arranged at the bottom of the mixing box, a first valve is installed on the discharging pipe, and a second valve is installed on the first valve. According to the manganese carbonate settling and separating device, the stirring mechanism is arranged, reaction liquid can be mixed, the forming process of manganese carbonate sediment is greatly accelerated, and compared with traditional natural settling, the time needed for settling is greatly shortened, and the settling efficiency is improved. A large amount of time cost is saved for subsequent separation operation, and the overall production efficiency is powerfully improved; by starting the vibration motor, the filter screen plate can vibrate up and down, so that solid manganese carbonate at the top of the filter screen plate can move towards the discharge port, the probability of blockage of the filter screen plate is reduced, the number of times of cleaning the filter screen plate is reduced, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of manganese carbonate processing, specifically is a manganese carbonate sedimentation separation device. BACKGROUND

[0002] Manganese carbonate is an important inorganic compound, has extensive application in electronic, chemical industry, pharmacy and so on, in the production process of manganese carbonate, sedimentation separation is a key link, its purpose is to separate the manganese carbonate precipitate generated in the reaction from the reaction solution to obtain pure manganese carbonate product.

[0003] However, the existing manganese carbonate sedimentation separation device is prone to filter screen plate blockage, resulting in reduced filtration speed, frequent replacement of filter screen plate, increased production cost and labor intensity.

[0004] In view of the above problem, it is urgent to make innovative design on the basis of the original manganese carbonate sedimentation separation device. UTILITY MODEL CONTENTS

[0005] The utility model is aimed at providing a manganese carbonate sedimentation separation device to solve the problems in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a manganese carbonate sedimentation separation device, including the separation tank, the top of separation tank is fixed with the mixing tank through the support column, the inside of mixing tank is provided with the stirring mechanism, the bottom of mixing tank is provided with the discharge pipe, the first valve is installed on the discharge pipe, the lower end of discharge pipe penetrates the top of separation tank and is located in the inside of separation tank, the inside of separation tank is provided with the anti - jamming mechanism, the anti - jamming mechanism includes spring telescopic link, the filter screen plate is movably arranged in the inside of separation tank, the side of filter screen plate bottom is fixedly connected with the upper end of spring telescopic link, the lower end of spring telescopic link is fixed with fixed block, the end of fixed block is fixedly connected with the inner wall of separation tank, the bottom of filter screen plate is fixed with fixed cover, the top in fixed cover is fixedly connected with vibration motor, one side of separation tank is provided with discharge port, the sealing plate is movably installed in the inside of discharge port, the upper end of sealing plate penetrates the top of discharge port and is fixed with movable plate, one side of separation tank top is fixed with the gas cylinder, the upper end of gas cylinder is fixedly connected with the bottom of movable plate, sealing plate and separation tank constitute sliding connection.

[0007] Preferably, the opening and closing mechanism includes a sealing plate, the sealing plate is movably installed in the inside of the discharge port, the upper end of the sealing plate penetrates the top of the discharge port and is fixed with a movable plate, one side of the top of the separation tank is fixed with a gas cylinder, the upper end of the gas cylinder is fixedly connected with the bottom of the movable plate, and the sealing plate and the separation tank constitute a sliding connection.

[0008] Preferably, the sealing plate includes an inner plate and a rubber sealing element, the outer side of the inner plate is fixed with the rubber sealing element, and the outer side of the rubber sealing element is in contact with the inner side of the discharge port.

[0009] Preferably, the filter screen plate and the bottom of the discharge port are both inclined, and the filter screen plate and the bottom of the discharge port are parallel to each other, and the discharge port is close to the lowest part of the filter screen plate.

[0010] Preferably, the stirring mechanism comprises a rotating shaft, the rotating shaft is rotatably arranged at the center of the top of the mixing box, a stirring piece is fixed to the outer wall of the rotating shaft in the mixing box, the upper end of the rotating shaft is fixedly connected with the output end of the rotary motor, and the outer wall of the rotary motor is fixed to the top of the mixing box through a mounting plate.

[0011] Preferably, a feeding pipe is arranged at one side of the top of the mixing box, a sealing cover is threadedly mounted at the top of the feeding pipe, a discharge pipe is arranged at the bottom of one side of the separation box, and a second valve is mounted on the discharge pipe.

[0012] Preferably, the spring telescopic rod comprises an outer cylinder, a spring and an inner rod, one side of the bottom of the filter screen plate is fixedly connected with the upper end of the outer cylinder, the top of the outer cylinder is fixedly connected with the upper end of the spring, the lower end of the spring is fixedly connected with the upper end of the inner rod, and the lower end of the inner rod penetrates through the bottom of the outer cylinder and is connected with the top of the fixed block, and the inner rod and the outer cylinder are in sliding connection.

[0013] Compared with the prior art, the manganese carbonate sedimentation separation device has the advantages that the stirring mechanism can mix the reaction liquid, greatly accelerates the formation process of manganese carbonate precipitation, greatly shortens the time required for precipitation compared with traditional natural sedimentation, saves a large amount of time cost for subsequent separation operation, and greatly improves the overall production efficiency; the filter screen plate can be vibrated up and down by starting the vibration motor, so that the solid manganese carbonate at the top of the filter screen plate can move to the discharge port, the probability of blockage of the filter screen plate is reduced, the number of cleaning times of the filter screen plate is reduced, and the working efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a front view of the sectional structure of the utility model;

[0015] Figure 2 It is a front view of the sectional structure of the utility model Figure 1 It is a front view of the sectional structure of the spring telescopic rod in the utility model;

[0016] Figure 3 It is a front view of the sectional structure of the sealing plate in the utility model Figure 1 It is a front view of the sectional structure of the sealing plate in the utility model

[0017] Figure 4 It is a front view of the sectional structure of the sealing plate in the utility model

[0018] Figure 5 It is a front view of the sectional structure of the sealing plate in the utility model

[0019] Figure 6 The utility model discloses a stirring part overhead section installation structure schematic diagram.

[0020] In the drawing: 1, separation tank, 2, support column, 3, mixing tank, 4, filter screen plate, 5, spring telescopic link, 51, outer tube, 52, spring, 53, inner rod, 6, fixed block, 7, fixed cover, 8, vibration motor, 9, discharge port, 10, sealing plate, 101, inner plate, 102, rubber sealing element, 11, movable plate, 12, air cylinder, 13, discharge pipe, 14, first valve, 15, rotating shaft, 16, stirring part, 17, rotating motor, 18, feed pipe, 19, sealing cover, 20, discharge pipe, 21, second valve. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0022] Please refer to Figures 1-6 The utility model provides a kind of technical scheme: a manganese carbonate settlement separation device, including separation tank 1, the top of separation tank 1 is fixed with mixing tank 3 by support column 2, mixing tank 3 is provided with stirring mechanism in the inside, the top of mixing tank 3 is provided with feed pipe 18 on one side, the top of feed pipe 18 is screw mounted with sealing cover 19, the bottom of the side of separation tank 1 is provided with discharge pipe 20, second valve 21 is installed on discharge pipe 20, the bottom of mixing tank 3 is provided with discharge pipe 13, first valve 14 is installed on discharge pipe 13, the lower end of discharge pipe 13 is through the top of separation tank 1 and located in the inside of separation tank 1, anti-blocking mechanism is provided in the inside of separation tank 1, anti-blocking mechanism includes spring telescopic link 5, filter screen plate 4 is movably arranged in the inside of separation tank 1, the bottom of the side of filter screen plate 4 is fixedly connected with the upper end of spring telescopic link 5, the lower end of spring telescopic link 5 is fixed with fixed block 6, the end of fixed block 6 is fixedly connected with the inner wall of separation tank 1, spring telescopic link 5 includes outer tube 51, spring 52 and inner rod 53, the bottom of the side of filter screen plate 4 is fixedly connected with the upper end of outer tube 51, the top in outer tube 51 is fixedly connected with the upper end of spring 52, the lower end of spring 52 is fixedly connected with the upper end of inner rod 53, the lower end of inner rod 53 is through the bottom of outer tube 51 and is connected with the top of fixed block 6, inner rod 53 and outer tube 51 form sliding connection, the bottom of filter screen plate 4 is fixed with fixed cover 7, the top in fixed cover 7 is fixed with vibration motor 8, the side of separation tank 1 is provided with discharge port 9, and opening and closing mechanism is arranged on discharge port 9.

[0023] The opening and closing mechanism comprises a sealing plate 10, the sealing plate 10 is movably arranged in the discharge port 9, the upper end of the sealing plate 10 penetrates the top of the discharge port 9 and is fixed with a movable plate 11, one side of the top of the separation tank 1 is fixed with a pneumatic cylinder 12, the upper end of the pneumatic cylinder 12 is fixedly connected with the bottom of the movable plate 11, and the sealing plate 10 is slidably connected with the separation tank 1.

[0024] The sealing plate 10 comprises an inner plate 101 and a rubber sealing element 102, the outer side of the inner plate 101 is fixed with the rubber sealing element 102, the outer side of the rubber sealing element 102 is in contact with the inner side of the discharge port 9, the sealing between the inner plate 101 and the discharge port 9 is increased, and the liquid in the separation tank 1 is prevented from flowing out between the inner plate 101 and the discharge port 9.

[0025] The bottom of the filter screen plate 4 and the discharge port 9 are both designed to be inclined, the bottom of the filter screen plate 4 and the discharge port 9 are designed to be parallel to each other, and the discharge port 9 is designed to be close to the lowest part of the filter screen plate 4, so that the solid manganese carbonate on the top of the filter screen plate 4 can move to the discharge port 9 when the filter screen plate 4 vibrates, the probability of the filter screen plate 4 being blocked is reduced, the cleaning frequency of the filter screen plate 4 is reduced, and the working efficiency is improved.

[0026] The stirring mechanism comprises a rotating shaft 15, the rotating shaft 15 is rotatably arranged at the center of the top of the mixing tank 3, the outer wall of the rotating shaft 15 is fixed with a stirring element 16 in the interior of the mixing tank 3, the upper end of the rotating shaft 15 is fixedly connected with the output end of the bottom of a rotating motor 17, the outer wall of the rotating motor 17 is fixed to the top of the mixing tank 3 through a mounting plate, and the efficient stirring mode greatly accelerates the formation process of the manganese carbonate precipitation, compared with the traditional natural sedimentation, the time required for precipitation is greatly shortened, a large amount of time cost is saved for subsequent separation operation, and the overall production efficiency is effectively improved.

[0027] Working principle: when the manganese carbonate sedimentation and separation device is used, first, the reaction liquid is added to the interior of the mixing tank 3 through the feeding pipe 18, then the rotating motor 17 is started, the rotating motor 17 drives the rotating shaft 15 and the stirring element 16 to rotate, so that the reaction liquid is mixed and the formation of manganese carbonate precipitation is accelerated;

[0028] After the manganese carbonate precipitation is formed, the first valve 14 is started to open the discharge pipe 13, the manganese carbonate solid and liquid in the interior of the mixing tank 3 enter the interior of the separation tank 1 through the discharge pipe 13, the manganese carbonate solid is intercepted on the top of the filter screen plate 4, and the liquid falls through the mesh holes on the filter screen plate 4 to the bottom of the separation tank 1 and is discharged through the discharge pipe 20;

[0029] In order to reduce the clogging of the filter screen plate 4, the vibration motor 8 is started, the vibration motor 8 drives the fixed cover 7, the filter screen plate 4 and the outer cylinder 51 to vibrate up and down, and the spring 52 is stretched and contracted continuously, so that the manganese carbonate solid on the top of the filter screen plate 4 slides to the right to the discharge port 9, when the manganese carbonate solid concentrated at the discharge port 9 needs to be taken out, the air cylinder 12 is started, the air cylinder 12 drives the movable plate 11 and the sealing plate 10 to move upwards, so that the bottom of the sealing plate 10 is separated from the discharge port 9, the discharge port 9 is opened, and the manganese carbonate solid is discharged from the discharge port 9.

[0030] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A manganese carbonate settling separation device comprising a separation tank (1), characterised in that: The top of the separation tank (1) is fixed with a mixing tank (3) through a support column (2), the inside of the mixing tank (3) is provided with a stirring mechanism, the bottom of the mixing tank (3) is provided with a discharge pipe (13), the first valve (14) is installed on the discharge pipe (13), the lower end of the discharge pipe (13) penetrates through the top of the separation tank (1) and is located in the inside of the separation tank (1), the inside of the separation tank (1) is provided with an anti-blocking mechanism, the anti-blocking mechanism comprises a spring telescopic rod (5), the inside of the separation tank (1) is movably provided with a filter screen plate (4), the side of the bottom of the filter screen plate (4) is fixedly connected with the upper end of the spring telescopic rod (5), the lower end of the spring telescopic rod (5) is fixedly connected with a fixed block (6), the end of the fixed block (6) is fixedly connected with the inner wall of the separation tank (1), the bottom of the filter screen plate (4) is fixedly connected with a fixed cover (7), the top of the inside of the fixed cover (7) is fixedly connected with a vibration motor (8), one side of the separation tank (1) is provided with a discharge port (9), the discharge port (9) is provided with an opening and closing mechanism.

2. A manganese carbonate settling separation device according to claim 1, characterized in that: The opening and closing mechanism comprises a sealing plate (10), the inside of the discharge port (9) is movably provided with the sealing plate (10), the upper end of the sealing plate (10) penetrates through the top of the discharge port (9) and is fixedly connected with a movable plate (11), one side of the top of the separation tank (1) is fixedly connected with an air cylinder (12), the upper end of the air cylinder (12) is fixedly connected with the bottom of the movable plate (11), and the sealing plate (10) and the separation tank (1) are in sliding connection.

3. A manganese carbonate settling separation device according to claim 2, characterised in that: The sealing plate (10) comprises an inner plate (101) and a rubber sealing element (102), the outer side of the inner plate (101) is fixedly connected with the rubber sealing element (102), and the outer side of the rubber sealing element (102) is in contact with the inner side of the discharge port (9).

4. A manganese carbonate settling separation device according to claim 3, characterised in that: The bottom of the filter screen plate (4) and the discharge port (9) is designed to be inclined, and the bottom of the filter screen plate (4) and the discharge port (9) is designed to be parallel to each other, and the discharge port (9) is designed to be close to the lowest part of the filter screen plate (4).

5. A manganese carbonate settling separation device according to claim 1, characterized in that: The stirring mechanism comprises a rotating shaft (15), the rotating shaft (15) is rotatably arranged at the center of the top of the mixing tank (3), the outer wall of the rotating shaft (15) is fixedly connected with a stirring element (16) in the inside of the mixing tank (3), the upper end of the rotating shaft (15) is fixedly connected with the output end of a rotating motor (17), and the outer wall of the rotating motor (17) is fixed to the top of the mixing tank (3) through a mounting plate.

6. A manganese carbonate settling separation device according to claim 1, characterized in that: One side of the top of the mixing tank (3) is provided with a feeding pipe (18), the top of the feeding pipe (18) is threadedly connected with a sealing cover (19), the bottom of one side of the separation tank (1) is provided with a discharge pipe (20), and the second valve (21) is installed on the discharge pipe (20).

7. A manganese carbonate settling separation device according to claim 1, characterized in that: The spring telescopic rod (5) comprises an outer cylinder (51), a spring (52) and an inner rod (53), one side of the bottom of the filter screen plate (4) is fixedly connected with the upper end of the outer cylinder (51), the top in the outer cylinder (51) is fixedly connected with the upper end of the spring (52), the lower end of the spring (52) is fixedly connected with the upper end of the inner rod (53), the lower end of the inner rod (53) penetrates through the bottom of the outer cylinder (51) and is connected with the top of the fixed block (6), and the inner rod (53) and the outer cylinder (51) are in sliding connection.