Residual coiling machine facilitating removal of aluminum copper strip coiling block waste strip

By designing a rewinding machine that includes a frame, hydraulic pump station, and drive mechanism, semi-automatic dismantling of aluminum and copper strip rolls has been achieved, solving the problems of mechanical instability, low safety, and excessive manual operation in existing technologies, and improving the applicability and safety of the equipment.

CN223946477UActive Publication Date: 2026-02-27JIYUAN KAISKI CALENDERING EQUIPMENT CO LTD
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Patent Information

Application Number
CN202520476165.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-27
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

Existing aluminum and copper strip drum dismantling machinery has a simple structure, unstable operation, low safety, requires a large amount of manual operation, cannot handle wide strips and thick strips, and is labor-intensive.

Method used

A de-winding machine comprising a frame, hydraulic pump station, control structure, support rollers, safety rollers, winding shaft, guide rollers, and drive mechanism was designed. It achieves semi-automatic de-winding through hydraulic cylinders and X-shaped trolleys, reducing manual intervention and is suitable for de-winding of narrow and wide bands.

Benefits of technology

It has achieved semi-automatic dismantling of waste aluminum and copper strip rolls, reducing the labor intensity of workers, improving the applicability and safety of the equipment, and reducing the process of manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum copper strip winding drum waste strip treatment, and discloses a residual winding machine convenient for removing aluminum copper strip winding drum waste strips, which comprises a rack, a hydraulic pump station, a control structure, a track, an X-shaped trolley, a hydraulic cylinder, a swing arm, a support roll shaft, a safety roll shaft, a winding shaft, an arc-shaped bracket, a pressing roll shaft, a guide roll shaft, a sleeve and a driving mechanism. According to the residual coiling machine facilitating removal of the aluminum copper strip coiling block waste strip, by arranging the coiling shaft, a residual plate strip on the sleeve can be manually fixed in the jaw, the plate strip can be conveniently removed from the sleeve, after collection is completed, the X-shaped trolley is controlled to ascend, the swing arm is controlled to be separated from the coiling shaft through the hydraulic cylinder, and the sector plate is controlled to contract, so that the plate strip is conveniently removed. According to the plate strip dismounting device, the X-shaped trolley can conveniently carry out residual plate strips, semi-automation of dismounting is achieved, manual participation is reduced, the working intensity of workers is reduced, the plate strips are dismounted in the manner, dismounting of narrow bands and wide bands can be comprehensively compatible, and the applicability of the plate strip dismounting device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium copper band reel waste band processing technical field, concretely to a kind of residual volume machine of aluminium copper band reel waste band dismantling. BACKGROUND

[0002] In the rolling process of aluminium strip, copper strip and the like, due to various reasons, such as rolling process problem, equipment failure, strip quality defect and the like, a certain length of waste strip will be left on the winding sleeve, and if these waste strips are left on the sleeve, it will affect the reuse of the sleeve, reduce the production efficiency and increase the production cost.

[0003] The current market uses the dismantling remaining strip mechanical structure to be simple, run unstable, safety is not high, need more manual intervention process, and cannot dismantle wide web strip, and wide web strip needs manual knife to dismantle one by one, and labor intensity is big, and only thin strip can be cut off, and thick strip cannot be handled. UTILITY MODEL CONTENTS

[0004] (1) technical problem solved

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a residual volume machine convenient for dismantling aluminium copper band reel waste band, which solves the problems in the prior art that:

[0006] The dismantling remaining strip mechanical structure is simple, run unstable, safety is not high, need more manual intervention process, and cannot dismantle wide web strip, and wide web strip needs manual knife to dismantle one by one, and labor intensity is big, and only thin strip can be cut off, and thick strip cannot be handled.

[0007] (2) technical scheme

[0008] In order to achieve the above object, the utility model is realized by the following technical scheme: a residual volume machine convenient for dismantling aluminium copper band reel waste band, comprising a rack, one side of the rack is provided with a hydraulic pump station, the back of the rack is provided with a control structure, the back of the rack is provided with a track, the top of the track is movably provided with an X-shaped trolley through clamping, one side of the rack is movably provided with a hydraulic cylinder, the back of the rack is movably provided with a swing arm, one end of the hydraulic cylinder is movably arranged on one side of the rack, the other end is movably arranged on the front of the swing arm, a plurality of supporting rollers are rotatably arranged on the top of the rack, a safety roller is fixedly arranged on the front of the rack, a winding shaft is arranged on the top end of the rack, one end of the winding shaft is connected with the inside of the swing arm, an arc-shaped support is fixedly arranged on the top end of the rack, a pressing roller is movably arranged on the bottom of the arc-shaped support, a guide roller is arranged on the top of the rack, a sleeve is rotatably arranged on the top of the supporting roller, and a driving mechanism is arranged on one end of the top of the rack.

[0009] Optionally, the control structure is connected with the rack through a wire.

[0010] Optionally, the first movable support is movably arranged at one end of the hydraulic cylinder and the second movable support is movably arranged at the other end of the hydraulic cylinder.

[0011] Optionally, the support shaft is movably arranged at the middle of the one side of the swing arm, and the support cover is fixedly arranged at the front of the swing arm.

[0012] Optionally, the inner ends of the two support roller shafts are movably arranged at the left and right sides of the second bearing seat, and the outer ends of the two support roller shafts are movably arranged with the first bearing seat.

[0013] Optionally, the winding shaft comprises a front end cover, a fan-shaped plate and a jaw, the winding shaft is fixed to the top middle part of the rack through the front end cover, the outer surface of the part of the winding shaft arranged outside is movably arranged with the fan-shaped plate, and the middle part of the winding shaft is provided with the jaw.

[0014] Optionally, the safety roller shaft is fixed to the front of the rack through the safety roller support.

[0015] Optionally, the telescopic pump is movably arranged at the top of the pressing roller shaft, and the body part of the telescopic pump is fixed to the top of the arc-shaped support.

[0016] Optionally, the two ends of the guide roller shaft are provided with support plates, and the guide roller shaft is fixed to the top of the rack through the support plates.

[0017] Optionally, the driving mechanism comprises a first speed reducer, a second speed reducer, a shaft coupling, a driving sprocket, a double-row chain and a driven sprocket, the first speed reducer is arranged at the top of the rack and used for driving the winding shaft to rotate, the second speed reducer is fixed to the top of the rack and provided with the shaft coupling at one end, the other end of the shaft coupling is connected with the driving sprocket, and the driving sprocket and the driven sprocket are drivingly connected through the double-row chain.

[0018] (Three) beneficial effects

[0019] The utility model provides a residual volume machine convenient for aluminium copper band roll waste band dismantling, possesses the following beneficial effects:

[0020] The residual coil machine convenient for aluminum copper strip coil waste strip removal is provided with a supporting roller shaft and a safety roller shaft, can conveniently place and protect the sleeve, can control the safety roller shaft to rotate through a driving mechanism, thereby controlling the rotation of the sleeve, can manually fix the residual strip on the sleeve in the jaw through the winding shaft, conveniently removes the strip from the sleeve, controls the X-shaped trolley to ascend after collection, controls the swing arm and the winding shaft to be separated through a hydraulic cylinder, and the sector plate is retracted, so that the X-shaped trolley can conveniently transport the residual strip out, realizes semi-automatic removal, reduces the participation of manual work, reduces the working strength of workers, and can comprehensively compatible with the removal of narrow strips and wide strips through this way, and the applicability of the device is increased. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the utility model;

[0022] Figure 2 It is a structural schematic diagram of the utility model Figure 1 It is a back perspective view schematic diagram;

[0023] Figure 3 It is a structural schematic diagram of the utility model Figure 1 It is a right perspective view schematic diagram;

[0024] Figure 4 It is a structural schematic diagram of the utility model Figure 3 It is an enlarged structural schematic diagram of the middle A.

[0025] In the figure: 1, rack; 2, hydraulic pump station; 3, control structure; 301, wire; 4, track; 5, X-shaped trolley; 6, hydraulic cylinder; 601, first movable support; 602, second movable support; 7, swing arm; 701, supporting shaft; 702, supporting cover; 8, supporting roller shaft; 801, first bearing seat; 802, second bearing seat; 9, safety roller shaft; 901, safety roller support; 10, winding shaft; 1001, front end cover; 1002, sector plate; 1003, jaw; 11, arc-shaped support; 12, pressing roller shaft; 1201, telescopic pump; 13, guide roller shaft; 1301, supporting plate; 14, sleeve; 15, driving mechanism; 1501, first speed reducer motor; 1502, second speed reducer motor; 1503, coupling; 1504, driving sprocket; 1505, double-row chain; 1506, driven sprocket. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Unless otherwise defined, technical terms or scientific terms used in the present disclosure shall have the ordinary meaning as understood by a person skilled in the art. The terms "first", "second", and similar terms are not intended to denote any order, quantity, or importance, but are merely used to distinguish different constituent parts. The terms "include", "contain", and similar terms mean that the elements or objects before the terms encompass the elements or objects listed after the terms and their equivalents, and do not exclude other elements or objects. The terms "connect" or "connected" or similar terms are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. The terms "upper", "lower", "left", "right", and the like are merely used to indicate relative positional relationships, and when the absolute positions of the described objects are changed, the relative positional relationships can also be changed accordingly.

[0028] Embodiment one:

[0029] Please refer to Figures 1 to 4 The utility model provides a technical scheme: a residual roll machine convenient for dismantling aluminum copper band roll waste band, in order to support sleeve 14, be provided with device frame 1, hydraulic pump station 2, control structure 3 and sleeve 14;

[0030] Including frame 1, one side of frame 1 is provided with hydraulic pump station 2, and the back end of frame 1 is provided with control structure 3, the top of support roller shaft 8 is rotatably installed with sleeve 14, control structure 3 is connected with frame 1 through wire 301, therefore the setting of frame 1 is used to support other structures, the setting of control structure 3 is convenient for user to control the device, and wire 301 is used to conveniently connect control structure 3 with the device.

[0031] Embodiment two:

[0032] In order to facilitate sleeve 14 to remove plate band when using, device support roller shaft 8, safety roller shaft 9, coiling shaft 10, pressing roller shaft 12, guide roller shaft 13, arc-shaped support 11 and driving mechanism 15 are arranged;

[0033] The top of the rack 1 is rotatably installed with a plurality of support rollers 8, the front of the rack 1 is fixedly installed with a safety roller 9, the top end of the rack 1 is provided with a winding shaft 10, one end of the winding shaft 10 is connected with the inside of the swing arm 7, the top end of the rack 1 is fixedly installed with an arc-shaped support 11, the bottom of the arc-shaped support 11 is movably installed with a pressing roller 12, the top of the rack 1 is provided with a guide roller 13, one end of the top of the rack 1 is provided with a driving mechanism 15, the inside of both ends of the two support rollers 8 is movably installed with a second bearing seat 802, the outside of both ends of the two support rollers 8 is movably installed with a first bearing seat 801, the winding shaft 10 comprises a front end cover 1001, a sector plate 1002 and a jaw 1003, the winding shaft 10 is fixed to the top end of the rack 1 through the front end cover 1001, the outer surface of the part of the winding shaft 10 is movably installed with the sector plate 1002, the middle of the winding shaft 10 is provided with the jaw 1003, both ends of the safety roller 9 are provided with a safety roller support 901, the safety roller 9 is fixed to the front of the rack 1 through the safety roller support 901, the top of the pressing roller 12 is movably installed with a telescopic pump 1201, the body of the telescopic pump 1201 is fixed to the top of the arc-shaped support 11, both ends of the guide roller 13 are provided with a support plate 1301, the guide roller 13 is fixed to the top of the rack 1 through the support plate 1301, the driving mechanism 15 comprises a first speed reducer motor 1501, a second speed reducer motor 1502, a shaft coupling 1503, a driving sprocket 1504, a double-row chain 1505 and a driven sprocket 1506, the first speed reducer motor 1501 is arranged on the top of the rack 1 and is used to drive the winding shaft 10 to rotate, the second speed reducer motor 1502 is fixed to the top of the rack 1 and is provided with the shaft coupling 1503 at one end, the other end of the shaft coupling 1503 is connected with the driving sprocket 1504, the driving sprocket 1504 and the driven sprocket 1506 are drivingly connected through the double-row chain 1505, therefore, the first bearing seat 801 and the second bearing seat 802 are arranged to support and fix the support roller 8, the front end cover 1001 is arranged to fix the winding shaft 10, the sector plate 1002 is arranged to facilitate the collection of residual plate strips, the jaw 1003 is arranged to facilitate the fixation of the end of the plate strip for collection, the safety roller support 901 is arranged to fix the safety roller 9 and protect the sleeve 14, prevent the sleeve 14 from separating from the device when disassembling the plate strip, the telescopic pump 1201 is arranged to control the descent or lifting of the pressing roller 12, the support plate 1301 is arranged to install and fix the guide roller 13, the first speed reducer motor 1501 is arranged to control the rotation of the winding shaft 10 and facilitate the collection of the plate strip, the second speed reducer motor 1502 is connected with the driving sprocket 1504 through the shaft coupling 1503, the driving sprocket 1504 and the driven sprocket 1506 are drivingly connected through the double-row chain 1505, so that the second speed reducer motor 1502 rotates to control the rotation of the driving sprocket 1504,Thus drive the passive sprocket 1506 rotation.

[0034] Embodiment three:

[0035] In order to facilitate the collection and transportation of the removed plate belt, the device track 4, X-shaped trolley 5, hydraulic cylinder 6 and swing arm 7 are arranged.

[0036] The middle part of the back of the rack 1 is provided with a track 4, the top of the track 4 is movably connected with an X-shaped trolley 5 through clamping, one side of the rack 1 is movably connected with a hydraulic cylinder 6, the back of the rack 1 is movably connected with a swing arm 7, one end of the hydraulic cylinder 6 is movably connected with one side of the rack 1, the other end is movably connected with the front of the swing arm 7, one end of the hydraulic cylinder 6 is movably connected with a first movable support 601, the other end is movably connected with a second movable support 602, the first movable support 601 is connected with one end of the hydraulic cylinder 6 and fixed to one side of the rack 1, the second movable support 602 is connected with the other end of the hydraulic cylinder 6 and fixed to the front of the swing arm 7, one side of the middle part of the swing arm 7 is movably connected with a supporting shaft 701, the front of the swing arm 7 is fixedly connected with a supporting cover 702, the supporting cover 702 penetrates the swing arm 7 and is clamped with one end of the winding shaft 10, thus the first movable support 601 and the second movable support 602 are arranged to facilitate the hydraulic cylinder 6 to control the opening and closing of the swing arm 7, and increase the convenience of the device in use, and the supporting shaft 701 is arranged to movably connect the swing arm 7 and the rack 1.

[0037] The electrical components appearing in the text are all connected with the main controller and 220V mains electricity, and the main controller can be a conventional known device such as a computer.

[0038] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A waste strip removal machine for aluminum and copper strip drums, comprising a frame, characterized in that: A hydraulic pump station is provided on one side of the frame, a control structure is provided at one end of the back of the frame, a track is provided in the middle of the back of the frame, an X-shaped trolley is movably mounted on the top of the track by snap-fit, a hydraulic cylinder is movably mounted on one side of the frame, a swing arm is movably mounted on the back of the frame, one end of the hydraulic cylinder is movably mounted on one side of the frame, and the other end is movably mounted on the front of the swing arm, multiple support rollers are rotatably mounted on the top of the frame, a safety roller is fixedly mounted on the front of the frame, a winding shaft is provided in the middle of the top of the frame, one end of the winding shaft is connected to the inner side of the swing arm, an arc-shaped bracket is fixedly mounted on the top of the frame, a pressing roller is movably mounted on the bottom of the arc-shaped bracket, a guide roller is provided on the top of the frame, a sleeve is rotatably mounted on the top of the support roller, and a drive mechanism is provided at one end of the top of the frame.

2. The waste strip removal machine for aluminum-copper strip drums according to claim 1, characterized in that: The control structure is connected to the frame via wires.

3. The waste strip removal machine for aluminum-copper strip drums according to claim 1, characterized in that: A first movable support is movably mounted on one end of the hydraulic cylinder, and a second movable support is movably mounted on the other end. The first movable support is connected to one end of the hydraulic cylinder and fixed to one side of the frame, and the second movable support is connected to the other end of the hydraulic cylinder and fixed to the front of the swing arm.

4. The waste strip removal machine for aluminum-copper strip drums according to claim 1, characterized in that: A support shaft is movably installed in the middle of one side of the swing arm, and a support cover is fixedly installed on the front of the swing arm. The support cover penetrates the swing arm and is engaged with one end of the winding shaft.

5. The waste strip removal machine for aluminum-copper strip drums according to claim 1, characterized in that: The inner ends of both support rollers are movably mounted on the left and right sides of the second bearing housing, and the outer ends of both support rollers are movably mounted on the first bearing housing.

6. The waste strip removal machine for aluminum-copper strip drums according to claim 1, characterized in that: The take-up shaft includes a front end cover, a sector plate, and jaws. The take-up shaft is fixed to the top center of the frame by the front end cover. The sector plate is movably installed on the outer surface of the portion of the take-up shaft that is external. The jaws are provided in the middle of the take-up shaft.

7. The waste strip removal machine for aluminum-copper strip drums according to claim 1, characterized in that: Safety roller supports are provided at both ends of the safety roller shaft, and the safety roller shaft is fixed to the front of the frame by the safety roller supports.

8. The waste strip removal machine for aluminum-copper strip drums according to claim 1, characterized in that: A telescopic pump is movably mounted on the top of the pressing roller shaft, and the main body of the telescopic pump is fixed to the top of the arc-shaped bracket.

9. A waste strip removal machine for aluminum-copper strip drums according to claim 1, characterized in that: The guide roller shaft is provided with support plates at both ends, and the guide roller shaft is fixed to the top of the frame by the support plates.

10. A waste strip removal machine for aluminum-copper strip drums according to claim 1, characterized in that: The drive mechanism includes a first geared motor, a second geared motor, a coupling, a drive sprocket, a double-row chain, and a driven sprocket. The first geared motor is located on the top of the frame and is used to drive the winding shaft to rotate. The second geared motor is fixed on the top of the frame and has a coupling at one end. The other end of the coupling is connected to the drive sprocket. The drive sprocket and the driven sprocket are connected by a double-row chain drive.