Adjustable mounting groove structure

By setting multiple mounting slots and adjustable mounting modules on the mold base, the problem of mismatch between the mold and the press mounting slot is solved, enabling rapid adaptation and low-cost production conversion, and reducing the risk of production downtime.

CN223946626UActive Publication Date: 2026-02-27FAW JIEFANG AUTOMOTIVE CO
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Patent Information

Application Number
CN202422953029.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2026-02-27
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing stamping die mounting slots are incompatible with the press mounting slots, resulting in a mismatch between the die and the press. Existing solutions suffer from high modification costs, poor safety, or irreversible issues.

Method used

An adjustable mounting slot structure is designed. By setting multiple mounting slot groups and adjustable mounting modules on the mold base, it is possible to quickly adapt to different production lines. This includes machining multiple mounting slots on the mold base and using adjustable mounting modules to adjust the mounting position, making it compatible with various production line installation conditions.

Benefits of technology

It enables rapid adaptation of molds and presses, reduces modification costs, minimizes downtime risks and economic losses, meets the needs of temporary conversion to standby production lines, and quickly restores the original installation conditions after the main production line is restored.

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Abstract

An adjustable mounting groove structure relates to the technical field of die mounting and comprises a die holder, a plurality of mounting groove groups are arranged at the edge of the die holder, and each mounting groove group comprises at least two mounting grooves; the adjustable mounting module is mounted at the position of the mounting groove group when the die holder and the sliding table are fixed; an adjustable mounting groove is formed in the first end of the adjustable mounting module, and the adjustable mounting groove is aligned with any mounting groove by adjusting the mounting position of the adjustable mounting module and the mounting groove set. According to the mounting conditions of two or more production lines, a plurality of mounting grooves are formed in the positions of the original mounting grooves in the die holder base body, so that quick-clamping chucks on different production lines are provided with the mounting grooves corresponding to the quick-clamping chucks in position, the die can be mounted corresponding to different production lines, and the requirement that when a main production line breaks down suddenly, the die holder base body cannot be damaged due to the fact that the main production line breaks down suddenly is met. The temporary-to-standby production line production demand guarantees production, after the state of the main production line is recovered, the main production line can be rapidly recovered to the main production line installation condition, and the production halt risk and economic loss caused by production line faults are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to die mounting technical field, especially a kind of adjustable installation groove structure. BACKGROUND

[0002] Punching die installation groove is designed according to the installation condition of the press of main machine factory or stamping factory, is special, only one. When production line or press changes, there may be problems that die installation groove and press installation groove cannot be adapted.

[0003] There are three ways to generally solve such problems:

[0004] 1, pressing plate pad mounting mode: keep the existing installation groove position and structure of press and die unchanged, use the form of pressing plate and pad for indirect connection, solve the problem of press and die installation groove mismatch. The advantage of this installation mode is that the original structure of the die is not damaged, but it cannot be adapted to the quick clamping mechanism and the safety is poor.

[0005] 2, add pad mounting mode: keep the existing installation groove position and structure of press unchanged, add special pad on die, pad is connected with die by bolt, pad is processed with the same installation groove position and structure as press installation groove, so as to realize the matching of installation groove position and structure with press. The advantage of this modification scheme is that the original installation groove position and structure can be restored, and the disadvantage is that the pad modification cost is high, and the die mounting height is increased.

[0006] 3, die installation groove modification mode: keep the installation groove position and structure of press unchanged, modify the installation groove position and structure of die according to the installation groove position of press, solve the problem of press and die installation groove mismatch. The advantage of this installation mode is that the modification cost is low, and the die mounting height is not increased. The disadvantage is that the original installation groove position and structure cannot be restored. INVENTION CONTENTS

[0007] The utility model aims at providing a kind of adjustable installation structure, the utility model is set up multiple installation groove structures on die mould base to adapt to the installation condition of different production lines, to realize the quick adaptation of different production line installation conditions, meet the demand of sudden failure of production line, need temporary special line production.

[0008] The utility model provides the following scheme:

[0009] The utility model discloses a kind of adjustable installation groove structure, comprising:

[0010] Mould base, the mould base edge arranges several groups of installation groove groups, and each group of the installation groove group includes at least 2 installation grooves;

[0011] An adjustable mounting module, which is mounted to the mounting groove group position when the die holder and the slide are fixed;

[0012] An adjustable mounting groove is arranged at the first end of the adjustable mounting module, which is aligned with any one of the mounting grooves by adjusting the mounting position of the adjustable mounting module and the mounting groove group.

[0013] Preferably, the mounting grooves include a first mounting groove and a second mounting groove, which are arranged in parallel;

[0014] When the front of the adjustable mounting module faces upward, the adjustable mounting groove is aligned with the first mounting groove; when the front of the adjustable mounting module faces downward, the adjustable mounting groove is aligned with the second mounting groove.

[0015] Preferably, the upper surface of the adjustable mounting module is an upper connecting surface, and the lower surface is a lower connecting surface;

[0016] Both the upper connecting surface and the lower connecting surface are fixed in the mounting groove group position by a first bolt.

[0017] Preferably, first bolt holes are arranged at both ends of the adjustable mounting module, which pass through the upper connecting surface and the lower connecting surface;

[0018] Second bolt holes are arranged at the corresponding positions of the first bolt holes in the mounting groove group;

[0019] The first bolt connects the first bolt hole and the second bolt hole.

[0020] Preferably, the adjustable mounting module further includes a support block, which is detachably connected to the second end of the adjustable mounting module;

[0021] When the upper connecting surface faces upward, the support block is connected to the lower connecting surface and supported in the second mounting groove; when the lower connecting surface faces upward, the support block is connected to the upper connecting surface and supported in the first mounting groove.

[0022] Preferably, the support block is connected to the upper connecting surface or the lower connecting surface by a second bolt.

[0023] Preferably, a third bolt hole is arranged at the second end of the adjustable mounting module, which passes through the upper connecting surface and the lower connecting surface;

[0024] A fourth bolt hole is arranged at the center of the support block;

[0025] The second bolt connects the third bolt hole and the fourth bolt hole.

[0026] Preferably, the first mounting groove, the second mounting groove and the adjustable mounting groove are U-shaped grooves.

[0027] Compared with the prior art, the utility model has the following advantages:

[0028] 1. The adjustable mounting groove structure provided by the embodiment can process multiple mounting grooves on the original mounting groove position of the mold base body according to the mounting conditions of two or more production lines, so that the quick clamp chuck on different production lines has a corresponding mounting groove, the mold can be installed corresponding to different production lines, and when a main production line suddenly fails, the production demand of a standby production line can be temporarily met to ensure production, and when the main production line recovers, the main production line installation condition can be quickly restored, thereby reducing the production risk and economic loss caused by the failure of the production line.

[0029] 2. The adjustable mounting groove structure provided by the embodiment can increase the installation strength of the mold base through the adjustable mounting module, and the detachable connection of the support block and the adjustable mounting module ensures that the support block is always connected below the adjustable mounting module and supported in one of the mounting grooves, thereby improving the overall strength of the mounting groove group without occupying space and interfering with installation. BRIEF DESCRIPTION OF DRAWINGS

[0030] In order to more clearly illustrate the specific embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. Obviously, the drawings described below are some embodiments of the utility model, and those skilled in the art can obtain other drawings according to these drawings without creative labor.

[0031] Figure 1 The mounting schematic view of the adjustable mounting groove structure described in the embodiments of the utility model;

[0032] Figure 2 The structural schematic view of the adjustable mounting groove structure described in the embodiments of the utility model;

[0033] Figure 3 The front-up structure view of the adjustable mounting module in the adjustable mounting groove structure described in the embodiments of the utility model;

[0034] Figure 4 The front-down structure view of the adjustable mounting module in the adjustable mounting groove structure described in the embodiments of the utility model;

[0035] Figure 5 The structural schematic view of the support block in the adjustable mounting groove structure described in the embodiments of the utility model.

[0036] Wherein: 1- die holder; 11- mounting groove; 11-1- first mounting groove; 11-2- second mounting groove; 12- second bolt hole; 12a- first a bolt hole; 12b- second b bolt hole; 12c- second c bolt hole; 12d- second d bolt hole;

[0037] 2- adjustable mounting module; 21- adjustable mounting groove; 22- upper connecting surface; 23- lower connecting surface; 24- first bolt hole; 24a- first a bolt hole; 24b- first b bolt hole; 24c- first c bolt hole; 24d- first d bolt hole; 25- support block; 26- third bolt hole; 27- fourth bolt hole;

[0038] 3- slide table;

[0039] 6- quick clamp chuck;

[0040] 10- mold. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application will be described in further detail below with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0042] The terms used in the embodiments of the present application are only for the purpose of describing the specific embodiments, and are not intended to limit the present application. The singular forms "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. "Multiple" generally includes at least two.

[0043] It should be understood that the term "and / or" used herein is only to describe the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B, which can represent the three cases of A alone, A and B together, and B alone. In addition, the character " / " in this paper generally represents that the front and rear associated objects are a "or" relationship.

[0044] It should be understood that although the terms first, second, third, etc. may be used in the embodiments of the present application, these descriptions should not be limited to these terms. These terms are only used to distinguish the description. For example, without departing from the scope of the embodiments of the present application, the first can also be called the second, and similarly, the second can also be called the first.

[0045] Depending on the context, the word "if" as used herein can be interpreted to mean "when" or "while" or "in response to determining" or "in response to detecting." Similarly, the phrase "if it is determined" or "if [a stated condition or event] is detected" can be interpreted to mean "when it is determined" or "in response to determining" or "when [the stated condition or event] is detected" or "in response to detecting [the stated condition or event]."

[0046] It is also important to note that the terms "comprises", "comprising", "includes", "including", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises... a" does not, without more constraints, exclude the presence of additional identical elements in the process, method, article, or apparatus that comprises the element.

[0047] It is particularly important to note that the symbols and / or numbers present in the description, if not marked in the description of the figures, are not figure references.

[0048] Before the stamping production starts, the mold 10 needs to be installed on the slide table 3 of the press machine, and the quick clamp chuck 6 is arranged on the slide table 3. When the mold 10 is installed, the installation groove arranged on the mold base 1 corresponds to the position of the quick clamp chuck 6, and the quick clamp chuck 6 is pushed into the installation groove to connect the mold 10 and the slide table 3. However, when the production line or the press machine is changed, the installation groove of the mold and the position of the quick clamp chuck 6 may not correspond, resulting in that the mold and the press machine cannot be matched.

[0049] Referring to Figures 1-5 The embodiment provides an adjustable installation groove structure, which comprises a mold base 1, a plurality of installation groove groups are arranged on the edge of the mold base 1, each installation groove group comprises at least two installation grooves 11; an adjustable installation module 2, when the mold base 1 and the slide table 3 are fixed, the adjustable installation module 2 is installed at the position of the installation groove group; an adjustable installation groove 21 is arranged at the first end of the adjustable installation module 2, and the adjustable installation groove 21 is aligned with any installation groove 11 by adjusting the installation position of the adjustable installation module 2 and the installation groove group.

[0050] The embodiment reforms the existing mold installation structure. According to the installation conditions of two or more production lines, a plurality of installation grooves 11 are processed at the positions of the original 6-8 installation grooves on the base body of the mold base 1, so that the quick clamp chuck 6 on different production lines has a corresponding installation groove 11.

[0051] In order to prevent the distance between the plurality of installation grooves 11 from being too close, causing the force supporting property of the mold base 1 clamped to be poor, the adjustable installation module 2 is installed to the installation groove group position to increase the clamping strength of the mold base. By adjusting the installation position of the adjustable installation module 2 and the installation groove group, for example, the front face upward, the back face upward, moving in the installation groove group position, etc., the adjustable installation groove 21 can be aligned with any one of the installation grooves 11, so that the technical effect of increasing the clamping support property by the adjustable installation module 2 in any production line can be achieved.

[0052] The modified installation groove structure has the following characteristics: 1. Small amount of modification: the amount of modification to the mold body is small, and the modification cost is low. By modifying the local position of 6-8 mold installation grooves on the mold, the adaptation to the production line can be realized; 2. Reversibility: the modified structure adapts to various production line installation conditions, and only needs to be fine-tuned to realize state switching.

[0053] The embodiment designs an adjustable installation groove structure, which is compatible with two or more stamping production line installation conditions, realizes the installation of the mold corresponding to different production lines, meets the temporary backup production demand of the main production line in case of sudden failure, and quickly recovers to the main production line installation condition after the main production line state recovers, thereby reducing the production risk and economic loss caused by the failure of the production line.

[0054] Further, the installation groove 11 includes a first installation groove 11-1 and a second installation groove 11-2, and the first installation groove 11-1 and the second installation groove 11-2 are arranged in parallel; when the adjustable installation module 2 is front face upward, the adjustable installation groove 21 is aligned with the first installation groove 11-1; when the adjustable installation module 2 is front face downward, the adjustable installation groove 21 is aligned with the second installation groove 11-2.

[0055] The embodiment is illustrated by taking two main and backup production lines. The first installation groove 11-1 is used to adapt to the quick chuck of the main production line, and the second installation groove 11-2 is used to adapt to the quick chuck of the backup production line.

[0056] When the adjustable installation module 2 is installed in the installation groove group position with the front face upward during the production of the main production line, the adjustable installation groove 21 is aligned with the first installation groove 11-1, and the main production line installation groove is in a usable state. After the installation groove adjustment is completed, the mold 10 is placed on the workbench and opened into the production line, the slide table 3 is adjusted to the mold installation height, the quick chuck 6 is pushed into the adjustable installation groove 21 and the first installation groove 11-1 and clamped, and the mold installation is completed.

[0057] When the adjustable installation module 2 is installed in the installation groove group position with the front face downward, the adjustable installation groove 21 is aligned with the second installation groove 11-2, and the standby production line installation groove is in a usable state. After the installation groove adjustment is completed, the mold 10 is placed on the workbench and opened into the production line, the slide table 3 is adjusted to the mold installation height, the quick clamp chuck 6 is pushed into the adjustable installation groove 21 and the second installation groove 11-2 and clamped, and the mold installation is completed.

[0058] Further, the upper surface of the adjustable installation module 2 is an upper connecting surface 22, and the lower surface is a lower connecting surface 23; the upper connecting surface 22 and the lower connecting surface 23 are both fixed in the installation groove group position by first bolts.

[0059] The adjustable installation module 2 has an upper connecting surface 22 and a lower connecting surface 23, that is, the adjustable installation module 2 can be installed in the installation groove group position in a forward or reverse manner. For different connecting surfaces, the position of the adjustable installation groove 21 is also different, but the adjustable installation groove 21 can always be aligned with the first installation groove 11-1 or the second installation groove 11-2.

[0060] Further, first bolt holes 24 are provided at both ends of the adjustable installation module 2, the first bolt holes 24 pass through the upper connecting surface 22 and the lower connecting surface 23; the installation groove group is provided with second bolt holes 12 at the corresponding positions of the first bolt holes 24; the first bolts connect the first bolt holes 24 and the second bolt holes 12.

[0061] Specifically, the first bolt holes 24 are provided in four, including a first a bolt hole 24a, a first b bolt hole 24b, a first c bolt hole 24c and a first d bolt hole 24d, wherein the first a bolt hole 24a and the first b bolt hole 24b are located at the first end of the adjustable installation module 2, and the first c bolt hole 24c and the first d bolt hole 24d are located at the second end of the adjustable installation module 2. Correspondingly, the second bolt holes 12 are also provided in four, including a second a bolt hole 12a, a second b bolt hole 12b, a second c bolt hole 12c and a second d bolt hole 12d.

[0062] When the upper connecting surface 22 of the adjustable installation module 2 is upward, that is, the lower connecting surface 23 is connected, the first a bolt hole 24a is positionally corresponding to the second a bolt hole 12a, the first b bolt hole 24b is positionally corresponding to the second b bolt hole 12b, the first c bolt hole 24c is positionally corresponding to the second c bolt hole 12c, and the first d bolt hole 24d is positionally corresponding to the second d bolt hole 12d. When the lower connecting surface 23 of the adjustable installation module 2 is upward, that is, the upper connecting surface 22 is connected, the first a bolt hole 24a is positionally corresponding to the second d bolt hole 12d, the first b bolt hole 24b is positionally corresponding to the second c bolt hole 12c, the first c bolt hole 24c is positionally corresponding to the second b bolt hole 12b, and the first d bolt hole 24d is positionally corresponding to the second a bolt hole 12a.

[0063] Since the first bolt hole 24 penetrates the upper connecting surface 22 and the lower connecting surface 23, no matter which connecting surface the adjustable mounting module 2 is connected to, the connection can be realized through the first bolt hole 24.

[0064] Further, the adjustable mounting module 2 further comprises a support block 25, which is detachably connected to the second end of the adjustable mounting module 2; when the upper connecting surface 22 faces upward, the support block 25 is connected to the lower connecting surface 23 and supported in the second mounting groove 11-2; when the lower connecting surface 23 faces upward, the support block 25 is connected to the upper connecting surface 22 and supported in the first mounting groove 11-1.

[0065] Through the detachable connection of the support block 25 and the adjustable mounting module 2, the support block 25 is always connected below the adjustable mounting module 2 and supported in one of the mounting grooves, which improves the overall strength of the mounting groove group without occupying space and interfering with the installation.

[0066] Further, the support block 25 is connected to the upper connecting surface 22 or the lower connecting surface 23 through a second bolt.

[0067] Further, the second end of the adjustable mounting module 2 is provided with a third bolt hole 26, which penetrates the upper connecting surface 22 and the lower connecting surface 23; the center of the support block 25 is provided with a fourth bolt hole 27; and a second bolt connects the third bolt hole 26 and the fourth bolt hole 27.

[0068] Through the third bolt hole 26 penetrating the upper connecting surface 22 and the lower connecting surface 23, the support block 25 can be connected to the upper connecting surface 22 and the lower connecting surface 23.

[0069] Further, the first mounting groove 11-1, the second mounting groove 11-2 and the adjustable mounting groove 21 are all U-shaped grooves. Preferably, the support block 25 is cylindrical.

[0070] The working process of the adjustable mounting groove structure described in the embodiment is as follows: when the upper connecting surface 22 of the adjustable mounting module 2 faces upward and is installed in the mounting groove group position during the production of the main production line, the adjustable mounting groove 21 is aligned with the first mounting groove 11-1, and the main production line mounting groove is in a usable state. After the adjustment of the mounting groove is completed, the mold 10 is placed on the workbench and opened into the production line, the sliding table 3 is adjusted to the mold installation height, the quick clamp chuck 6 is pushed into the adjustable mounting groove 21 and the first mounting groove 11-1 and clamped, and the mold installation is completed.

[0071] When the adjustable installation groove 21 is aligned with the second installation groove 11-2, the spare production line installation groove is in a usable state. After the installation groove is adjusted, the mold 10 is placed on the workbench and opened into the production line, the slide table 3 is adjusted to the mold installation height, the quick clamp chuck 6 is pushed into the adjustable installation groove 21 and the second installation groove 11-2 and clamped, and the mold installation is completed.

[0072] Finally, it should be noted that: each embodiment in the specification is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between each embodiment can be referred to each other. For the system or device disclosed in the embodiments, since it corresponds to the method disclosed in the embodiments, the description is relatively simple, and the relevant parts can be referred to the method part.

[0073] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An adjustable mounting channel structure, characterized by, The utility model relates to a kind of adjustable installation module and installation slot group, including: Mold base (1), the mold base (1) edge arrangement several groups of installation slot groups, each group of the installation slot group includes at least 2 installation slots (11); Adjustable installation module (2), when the mold base (1) and sliding table (3) are fixed, installation is positioned to the installation slot group; The first end of the adjustable installation module (2) is provided with an adjustable installation slot (21), and the adjustable installation slot (21) is aligned with any one of the installation slots (11) by adjusting the installation position of the adjustable installation module (2) and the installation slot group; According to the installation condition of two or more production lines, a plurality of installation slots (11) are processed in the original 6-8 installation slot positions on the base body of the mold base (1), so that the quick clamp chuck (6) on different production lines has an installation slot (11) corresponding to the position; The width of the quick clamp chuck (6) near the adjustable installation slot (21) is greater than the width of the adjustable installation slot (21); The installation slot (11) includes a first installation slot (11-1) and a second installation slot (11-2), and the first installation slot (11-1) and the second installation slot (11-2) are arranged in parallel; When the front of the adjustable installation module (2) faces upward, the adjustable installation slot (21) is aligned with the first installation slot (11-1); when the front of the adjustable installation module (2) faces downward, the adjustable installation slot (21) is aligned with the second installation slot (11-2).

2. The adjustable mounting channel structure of claim 1, wherein The upper surface of the adjustable installation module (2) is an upper connecting surface (22), and the lower surface is a lower connecting surface (23); The upper connecting surface (22) and the lower connecting surface (23) are fixed in the installation slot group position by a first bolt; 3. The adjustable mounting channel structure of claim 2, wherein First bolt holes (24) are formed at both ends of the adjustable installation module (2), and the first bolt holes (24) penetrate the upper connecting surface (22) and the lower connecting surface (23); Second bolt holes (12) are formed in the installation slot group at positions corresponding to the first bolt holes (24); The first bolt connects the first bolt holes (24) and the second bolt holes (12).

4. The adjustable mounting channel structure of claim 2, wherein The adjustable installation module (2) further includes a support block (25), and the support block (25) is detachably connected to the second end of the adjustable installation module (2); When the upper connecting surface (22) faces upward, the support block (25) is connected to the lower connecting surface (23) and supported in the second installation slot (11-2); when the lower connecting surface (23) faces upward, the support block (25) is connected to the upper connecting surface (22) and supported in the first installation slot (11-1).

5. The adjustable mounting channel structure of claim 4, wherein The support block (25) is connected to the upper connecting surface (22) or the lower connecting surface (23) by a second bolt.

6. The adjustable mounting channel structure of claim 5, wherein A third bolt hole (26) is formed at the second end of the adjustable installation module (2), and the third bolt hole (26) penetrates the upper connecting surface (22) and the lower connecting surface (23); A fourth bolt hole (27) is formed in the center of the support block (25). The second bolt connects the third bolt hole (26) and the fourth bolt hole (27).

7. The adjustable mounting channel structure of claim 1, wherein The first mounting groove (11-1), the second mounting groove (11-2) and the adjustable mounting groove (21) are U-shaped grooves.