Guardrail plate forming device

Abstract

According to the guardrail plate forming device, a cleaning mechanism comprises two adjusting pieces, a clamping plate, a cleaning brush, a mounting plate, three mounting bases and three fans, and mounting grooves are formed in the two short side walls of four supporting plates respectively; the two adjusting pieces are respectively mounted in the corresponding mounting grooves; the two ends of the clamping plate are connected with the sliding blocks of the two adjusting pieces respectively. Cleaning brushes are mounted at the bottoms of the clamping plates; the mounting plate is mounted between two short supporting plates in the four supporting plates; the three mounting seats are respectively mounted on the mounting plate; and the three fans are respectively mounted in the corresponding mounting plates. According to the guardrail plate forming device disclosed by the embodiment of the utility model, in the process of stamping a guardrail plate through the forming device, the cleaning brush can be adjusted to a proper position by virtue of the adjusting piece according to the thickness of a steel plate, and then the steel plate is cleaned while being conveyed forwards; therefore, dents on the steel plate in the stamping process are prevented.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of guardrail plate processing, and particularly relates to a guardrail plate forming device. BACKGROUND

[0002] The guardrail plate is a combined wave-shaped plate movable steel guardrail used at the opening of a highway central separation zone, which is composed of two wave-shaped steel guardrail plates and two vertical columns fixedly clamped between the two wave-shaped steel guardrail plates, and the two vertical columns are fixedly clamped between the two wave-shaped steel guardrail plates. In the production process, the whole steel plate is often stamped into a wave shape by means of a forming device.

[0003] In the process of stamping the guardrail plate by means of the forming device, if there are some hard foreign matters on the steel plate, these foreign matters will cause dents on the formed guardrail plate in the process of stamping, thereby affecting the quality of the guardrail plate. Therefore, the staff will observe the steel plate before production and then clean it by means of an auxiliary tool (for example, a broom), which not only increases the workload of the staff but also affects the work efficiency. SUMMARY

[0004] The utility model aims to solve at least one of the above technical problems to some extent.

[0005] To this end, one purpose of the utility model is to provide a guardrail plate forming device, which can adjust the cleaning brush to a suitable position according to the thickness of the steel plate by means of the adjusting member in the process of stamping the guardrail plate by means of the forming device, and then clean the steel plate while conveying it forward, thereby preventing dents on the steel plate in the process of stamping.

[0006] To achieve the above purpose, the utility model provides a guardrail plate forming device in the first aspect, which comprises a machine base, four support plates, a conveying mechanism, a stamping assembly, a plastic assembly and a cleaning mechanism, wherein the four support plates are symmetrically arranged on the machine base; the conveying mechanism is arranged between the four support plates; the stamping assembly is arranged on the machine base; and the plastic assembly is arranged between the four support plates.

[0007] The cleaning mechanism comprises two adjusting members, a clamping plate, a cleaning brush, a mounting plate, three mounting seats and three fans, wherein two short side walls of the four support plates are respectively provided with mounting grooves; the two adjusting members are respectively mounted in the corresponding mounting grooves; the two ends of the clamping plate are respectively connected with the sliding blocks of the two adjusting members; the cleaning brush is mounted at the bottom of the clamping plate; the mounting plate is mounted between the two short support plates of the four support plates; the three mounting seats are respectively mounted on the mounting plate; and the three fans are respectively mounted in the corresponding mounting seats.

[0008] In addition, the guardrail plate forming device according to the utility model can have the following additional technical features.

[0009] Specifically, the conveying mechanism comprises a driving member, two groups of first bearings, a plurality of first compression rollers, a first track, and a conveying assembly, wherein the driving member is arranged on the base; the two groups of first bearings are respectively arranged on the side walls of the two long supporting plates; the plurality of first compression rollers are respectively arranged in the corresponding first bearings; the first track is arranged outside the plurality of first compression rollers; and the conveying assembly is arranged between the two short supporting plates of the four supporting plates.

[0010] Specifically, the conveying assembly comprises two limiting discs, a belt, two groups of second bearings, a plurality of second compression rollers, and a second track, wherein the two limiting discs are respectively arranged on one end of the second compression rollers and one end of the first compression rollers close to the stamping assembly; the belt is arranged on the outer walls of the two limiting discs; the two groups of second bearings are respectively arranged on the outer walls of the corresponding plurality of second compression rollers; and the second track is arranged outside the plurality of second compression rollers.

[0011] Specifically, the stamping assembly comprises a base, a die, a pressing plate, a supporting seat, and a power source, wherein the base is arranged on the base; the die is arranged on the base; the supporting seat is arranged on the base; the power source is arranged on the supporting seat, and the output shaft of the power source penetrates through the supporting seat; and the pressing plate is connected with the output shaft of the power source.

[0012] Specifically, the plastic assembly comprises two groups of sliding blocks, two connecting plates, three connecting frames, a supporting frame, three pushing members, a plurality of central shafts, and a plurality of rollers, wherein the side walls of the two long supporting plates are respectively provided with limiting grooves; the two groups of sliding blocks are respectively arranged in the corresponding limiting grooves; the two connecting plates are respectively connected with the upper walls of the corresponding sliding blocks; the three connecting frames are respectively arranged on the two upper connecting plates; the supporting frame is arranged on the two long supporting plates; the three pushing members are respectively arranged on the corresponding supporting frames, and the output shafts of the three pushing members are respectively connected with the upper walls of the corresponding connecting frames; the two ends of the plurality of central shafts are respectively connected with the side walls of the two connecting plates; and the plurality of rollers are respectively arranged outside the corresponding central shafts.

[0013] Compared with the prior art, the utility model has the advantages that: in the process of stamping the guard plate through the forming device, the cleaning brush can be adjusted to the appropriate position according to the thickness of the steel plate by means of the adjusting member, and then the steel plate is cleaned while being conveyed forward, so that the concave marks on the steel plate caused in the stamping process are prevented.

[0014] Additional aspects and advantages of the utility model will be in part apparent and in part pointed out hereinafter in the description of embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0015] The above and / or additional aspects and advantages of the utility model will become apparent and more readily appreciated from the following description of embodiments, taken in conjunction with the accompanying drawings:

[0016] Figure 1 It is a structure schematic view of the guardrail forming device according to an embodiment of the utility model;

[0017] Figure 2 It is a structure schematic view of the conveying mechanism of the guardrail forming device according to an embodiment of the utility model;

[0018] Figure 3 It is a structure schematic view of the stamping assembly of the guardrail forming device according to an embodiment of the utility model;

[0019] Figure 4 It is a structure schematic view of the plastic assembly of the guardrail forming device according to an embodiment of the utility model;

[0020] Figure 5 It is a structure schematic view of the cleaning mechanism of the guardrail forming device according to an embodiment of the utility model.

[0021] The drawings show that the utility model discloses a guardrail forming device, which comprises a base 1, four support plates 2, a conveying mechanism 3, a stamping assembly 4, a plastic assembly 5 and a cleaning mechanism 6. Specific embodiments

[0022] The embodiments of the utility model are described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the utility model and cannot be understood as limiting the utility model.

[0023] The guardrail forming device of the embodiments of the utility model is described below with reference to the drawings.

[0024] As shown in the drawings, Figures 1-5 The guardrail forming device of the embodiments of the utility model comprises a base 1, four support plates 2, a conveying mechanism 3, a stamping assembly 4, a plastic assembly 5 and a cleaning mechanism 6.

[0025] The four support plates 2 are symmetrically arranged on the base 1, the conveying mechanism 3 is arranged between the four support plates 2, the stamping assembly 4 is arranged on the base 1, and the plastic assembly 5 is arranged between the four support plates 2.

[0026] The cleaning mechanism 6 comprises two adjusting members 62, a clamping plate 63, a cleaning brush 64, a mounting plate 65, three mounting seats 66 and three fans 67.

[0027] The two short sidewalls of the four support plates 2 are respectively provided with mounting grooves 61, the two adjusting members 62 are respectively arranged in the corresponding mounting grooves 61, the two ends of the clamping plate 63 are respectively connected with the sliding blocks of the two adjusting members 62, the cleaning brush 64 is arranged at the bottom of the clamping plate 63, the mounting plate 65 is arranged between the two short support plates 2 of the four support plates 2, the three mounting seats 66 are respectively arranged on the mounting plate 65, and the three fans 67 are respectively arranged in the corresponding mounting plate 65.

[0028] It should be noted that the two adjusting members 62 described in the embodiment are electric sliding tables.

[0029] Specifically, when the raw steel plate of the guard rail is needed to be cleaned, the staff can start the adjusting member 62 arranged in the mounting groove 61 by means of the external control device, at this time, the adjusting member 62 can drive the clamping plate 63 to move up and down according to the thickness of the steel plate, and then the cleaning brush 64 is adjusted to the appropriate height, and then the fan 67 is started, the fan 67 can blow off the dust on the raw steel plate of the guard rail, and then when the steel plate passes through the cleaning brush 64 in the process of conveying forward by the conveying mechanism 3, the cleaning brush 64 can remove some foreign matters on the steel plate, so as to prevent the concave marks of the corrugated guard rail caused by foreign matters in the stamping process, so as to prevent the quality problem of the guard rail.

[0030] In one embodiment of the present application, as shown in Figures 1-2 The conveying mechanism 3 comprises a driving member 31, two groups of first bearings 32, a plurality of first compression rollers 33, a first track 34 and a conveying assembly 35.

[0031] The driving member 31 is arranged on the base 1, the two groups of first bearings 32 are respectively arranged on the sidewalls of the two long support plates 2, the plurality of first compression rollers 33 are respectively arranged in the corresponding first bearings 32, the first track 34 is arranged outside the plurality of first compression rollers 33, and the conveying assembly 35 is arranged between the two short support plates 2 of the four support plates 2.

[0032] The conveying assembly 35 comprises two limiting discs 351, a belt 352, two groups of second bearings 353, a plurality of second compression rollers 354 and a second track 355.

[0033] Two limiting discs 351 are arranged at one end of the second pressing rollers 354 and one end of the first pressing rollers 33, respectively, the belt 352 is arranged on the outer wall of the two limiting discs 351, two groups of second bearings 353 are arranged on the outer wall of the corresponding second pressing rollers 354, and the second track 355 is arranged on the outer wall of the second pressing rollers 354.

[0034] It should be noted that the driving member 31 described in this embodiment is a driving motor.

[0035] Specifically, when the raw material of the guard plate needs to be conveyed forward, first, the staff can start the driving member 31 by means of the external control device, at this time, the driving member 31 drives the first pressing roller 33 at the output end of the driving member 31 to rotate in the first bearing 32, thereby driving the first track 34 to rotate, the first track 34 drives the other first pressing rollers 33 to rotate, and finally the last first pressing roller 33 drives the limiting disc 351 to rotate in the rotating process, thereby driving the other limiting disc 351 to rotate through the belt 352, the limiting disc 351 drives the second pressing roller 354 to rotate in the second bearing 353, and then the second pressing roller 354 drives the second track 355 to rotate, thereby conveying the steel plate above to the stamping assembly 4 for stamping, and after the stamping is completed, the steel plate is conveyed to below the plastic assembly 5 for plastic forming.

[0036] In an embodiment of the present application, as shown in Figure 1 and Figure 3 , the stamping assembly 4 comprises a base 41, a die 42, a pressing plate 43, a support seat 44 and a power source 45.

[0037] The base 41 is arranged on the machine base 1, the die 42 is arranged on the base 41, the support seat 44 is arranged on the base 41, the power source 45 is installed on the support seat 44, and the output shaft of the power source 45 penetrates the support seat 44, and the pressing plate 43 is connected with the output shaft of the power source 45.

[0038] It should be noted that the power source 45 described in this embodiment is a pneumatic cylinder.

[0039] Specifically, when the steel plate needs to be stamped and formed, the conveying assembly 35 conveys the steel plate to the die 42, and then the control device is used to start the power source 45 installed on the support seat 44, at this time, the power source 45 drives the pressing plate 43 to move downward, thereby stamping and forming the steel plate.

[0040] In an embodiment of the present application, as shown in Figure 1 and Figure 4 , the plastic assembly 5 comprises two groups of sliding blocks 52, two connecting plates 53, three connecting frames 54, a support frame 55, three pushing members 56, a plurality of central shafts 57 and a plurality of rollers 58.

[0041] Two long support plates 2 are provided with limiting grooves 51 on the side walls, two groups of sliding blocks 52 are respectively installed in the corresponding limiting grooves 51, two connecting plates 53 are respectively connected with the upper walls of the corresponding sliding blocks 52, three connecting frames 54 are respectively arranged on the two upper connecting plates 53, a support frame 55 is arranged on the two long support plates 2, three pushing members 56 are respectively installed on the corresponding support frames 55, and the output shafts of the three pushing members 56 are respectively connected with the upper walls of the corresponding connecting frames 54, a plurality of center shafts 57 are respectively connected with the side walls of the two connecting plates 53, and a plurality of rollers 58 are respectively arranged outside the corresponding center shafts 57.

[0042] It should be explained that the three pushing members 56 described in the embodiment are electric push rods.

[0043] Specifically, when the shaped steel plate needs to be shaped, the staff can turn on the pushing member 56 above the support frame 55 with the help of the external control device, and the pushing member 56 will push the connecting frame 54 to move downward, so as to drive the sliding block 52 to move up and down in the limiting groove 51 through the connecting plate 53, and the limiting groove 51 can limit the movement track of the sliding block 52. The center shaft 57 will move along with the sliding block 52 during the movement, so as to adjust it to the appropriate height, and then during the forward conveying of the steel plate by the conveying assembly 35, the rollers 58 will shape the shaped steel plate.

[0044] In summary, during the stamping of the guard plate by the forming device, the cleaning brush can be adjusted to the appropriate position according to the thickness of the steel plate with the help of the adjusting member, and then the steel plate is cleaned while being conveyed forward, so as to prevent the concave marks on the steel plate during stamping.

[0045] In the description of the present application, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can be explicitly or implicitly included at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0046] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. Furthermore, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples, without contradiction.

[0047] Although the embodiments of the present application have been shown and described above, it is understood that the above-described embodiments are exemplary and are not to be construed as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and deformations to the above-described embodiments within the scope of the present application.

Claims

1. A guardrail forming apparatus, characterized by comprising: 1) a guardrail forming device, The utility model relates to a plastic product stamping and cleaning device, including: Frame, four support plates, conveying mechanism, stamping assembly, plastic assembly and cleaning mechanism, wherein, Four support plates are symmetrically arranged on the frame; The conveying mechanism is arranged between the four support plates; The stamping assembly is arranged on the frame; The plastic assembly is arranged between the four support plates; The cleaning mechanism includes two adjusting pieces, a clamping plate, a cleaning brush, a mounting plate, three mounting seats and three fans, wherein, Two short side walls of the four support plates are respectively provided with mounting grooves; Two adjusting pieces are respectively installed in the corresponding mounting grooves; The two ends of the clamping plate are respectively connected with the sliders of the two adjusting pieces; The cleaning brush is installed at the bottom of the clamping plate; The mounting plate is installed between two short support plates of the four support plates; Three mounting seats are respectively installed on the mounting plate; Three fans are respectively installed in the corresponding mounting plate.

2. The guardrail forming apparatus of claim 1, wherein, The conveying mechanism includes a driving piece, two groups of first bearings, a plurality of first pressure rollers, a first track, a conveying assembly, wherein, The driving piece is arranged on the frame; Two groups of first bearings are respectively installed on the side walls of two long support plates; A plurality of first pressure rollers are respectively installed in the corresponding first bearings; The first track is arranged outside a plurality of first pressure rollers; The conveying assembly is arranged between two short support plates of the four support plates.

3. The guardrail forming apparatus of claim 2, wherein, The conveying assembly includes two limit plates, a belt, two groups of second bearings, a plurality of second pressure rollers and a second track, wherein, Two limit plates are respectively arranged on one end of the second pressure roller close to the stamping assembly and one end of the first pressure roller; The belt is arranged on the outer wall of the two limit plates; Two groups of second bearings are respectively installed on the outer wall of a plurality of second pressure rollers; The second track is arranged outside a plurality of second pressure rollers.

4. The guardrail forming apparatus of claim 1, wherein, The stamping assembly includes a base, a die, a pressing plate, a support seat and a power source, wherein, The base is arranged on the frame; The die is arranged on the base; The support seat is arranged on the base; The power source is installed on the support seat, and the output shaft of the power source penetrates the support seat; The pressing plate is connected with the output shaft of the power source.

5. The guardrail forming apparatus of claim 1, wherein, The plastic assembly includes two groups of sliders, two connecting plates, three connecting frames, a support frame, three pushers, a plurality of center shafts and a plurality of rollers, wherein, Two long side walls of the support plate are respectively provided with a limiting groove; Two groups of sliders are respectively installed in the corresponding limiting groove; Two connecting plates are respectively connected with the upper wall of the corresponding slider; Three connecting frames are respectively arranged on two upper connecting plates; The support frame is arranged on the two long support plates; Three pushers are respectively installed on the corresponding support frame, and the output shafts of the three pushers are respectively connected with the upper wall of the corresponding connecting frame; Two ends of a plurality of center shafts are respectively connected with the side wall of two connecting plates; A plurality of rollers are respectively arranged outside the corresponding center shaft.

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