Correcting and wire arranging jig with wave-shaped teeth

Abstract

The utility model discloses a correcting and wire arranging jig with wave-shaped teeth, which comprises a jig main body, a plurality of correcting teeth are concavely arranged at the end part of one end of the jig main body, the plurality of correcting teeth are arranged side by side at intervals, and the shape of the correcting teeth is matched with the shape of a conductor to be corrected. According to the wavy correcting and wire arranging jig, the multiple correcting teeth formed in the concave mode are arranged, when correcting and wire arranging are needed, the correcting teeth of the jig are aligned with a conductor, the jig is pushed forwards in the extending direction of the conductor, in the pushing process, the wavy teeth can correct the inclined conductor, after correcting of the conductor is completed, the jig is moved away, and then the conductor is corrected. And subsequent welding operation can be carried out. According to the correcting and wire arranging jig with the wave-shaped teeth, each deflected conductor can be integrally, rapidly, accurately and synchronously corrected, the correcting efficiency is improved, and compared with a traditional single-conductor correcting mode, the working efficiency is remarkably improved, and the production period is effectively shortened.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electronic welding auxiliary tool especially relates to a correct wire arrangement tool with wave type tooth. BACKGROUND

[0002] In the production and manufacturing process of electronic equipment, the welding between the soldering pad and the conductor is a key process step. At present, when the soldering pad and the conductor are welded, the problem of conductor deflection often occurs. The existing correction method mainly relies on the operator to correct a single conductor using tweezers, and the deflection of the conductor is judged by the operator visually. This manual single correction method has many drawbacks. On the one hand, since it completely relies on visual inspection, it is easy to miss individual deflected conductors, which cannot effectively guarantee the welding quality. On the other hand, the single correction operation method is low in efficiency, seriously affects the production progress, and also cannot guarantee the consistency and stability of the welding, which has a great negative impact on the final welding effect. SUMMARY

[0003] The utility model aims at at least one of the problems in the related art. To this end, one of the purposes of the utility model is to provide a correct wire arrangement tool with wave type tooth, which is used to quickly and accurately correct the conductor deflection, thereby improving the welding quality and production efficiency.

[0004] A correct wire arrangement tool with wave type tooth, the wave type correct wire arrangement tool comprises a jig main body, a plurality of correction teeth are recessed at one end of the jig main body, a plurality of the correction teeth are arranged side by side and spaced apart, the shape of the correction tooth is matched with the outer surface shape of the conductor to be corrected, and the correction tooth is abutted and moved along the extension direction of the outer surface of the conductor to correct.

[0005] Further, a plurality of the correction teeth are recessed at the opposite end of the jig main body, and the plurality of correction teeth at both ends are symmetrically arranged.

[0006] Further, the edges of two adjacent correction teeth are connected, and a plurality of side-by-side correction teeth are arranged in a wave shape.

[0007] Further, the bottom shape of the correction tooth is arranged in an arc shape.

[0008] Further, the connection between two adjacent correction teeth is arranged in a round corner.

[0009] Further, the material of the jig main body is silica gel or rubber.

[0010] Further, the jig main body is arranged in a rectangular shape, and the corners of the jig main body are arranged in a round corner.

[0011] Further, the side surface of the jig body is provided with anti-skid lines, the extension direction of the anti-skid lines is parallel to the arrangement direction of the plurality of correction teeth.

[0012] Further, the thickness of the jig body gradually decreases from the middle part to the end part.

[0013] Further, the jig body is further provided with an opening hole for hanging the jig body.

[0014] The above technical solution provided by the embodiment of the present application has the following advantages compared with the prior art:

[0015] The wave-shaped correction wiring jig of the present application is provided with a plurality of correction teeth formed by concave setting. When correction wiring is needed, the correction teeth of the jig are aligned with the conductors, and the jig is pushed forward along the extension direction of the conductors. In the process of pushing, the wave-shaped teeth correct the skewed conductors. After the correction of the conductors is completed, the jig is moved away, and subsequent welding operation can be performed. The correction wiring jig of the present application can realize integrated, rapid, accurate and synchronous correction of each skewed conductor, improve the correction efficiency, and significantly improve the work efficiency compared with the traditional single correction mode, effectively shorten the production cycle. BRIEF DESCRIPTION OF DRAWINGS

[0016] The accompanying drawings incorporated in and forming a part of the specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the application.

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the accompanying drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, for those skilled in the art, other drawings can also be obtained based on these drawings without creative labor.

[0018] In the drawings:

[0019] Figure 1 It is a structural schematic diagram of an embodiment of the wave-shaped correction wiring jig of the present application.

[0020] Figure 2 It is a schematic diagram of the working state of the wave-shaped correction wiring jig of the present application.

[0021] Figure 3 It is a structural schematic diagram of another view of the working state of the wave-shaped correction wiring jig of the present application.

[0022] Reference signs:

[0023] 1. A correction jig with wave-shaped teeth; 10, jig body; 11, correction teeth; 13, anti-skid pattern; 15, opening. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all embodiments.

[0025] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0026] As shown in Figure 1 Figure 3 The correction jig with wave-shaped teeth 1 provided by the present application includes a jig body 10, and a plurality of correction teeth 11 are recessed at one end of the jig body 10. The plurality of correction teeth 11 are arranged side by side and at intervals, the shape of the correction teeth 11 is matched with the shape of the conductor to be corrected, and the correction teeth 11 abut and move along the extension direction of the outer surface of the conductor to correct it.

[0027] The jig body 10 is the basic component for carrying and operating, and the plurality of correction teeth 11 are the key to realize the conductor correction function. The plurality of correction teeth 11 are arranged side by side and at intervals, which can correct multiple conductors at the same time and improve efficiency. The shape of the correction teeth 11 is matched with the conductor, which ensures that the correction teeth 11 can effectively contact and adjust the position of the conductor when the jig is pushed, accurately correct the deviation, and ensure that the conductor is accurately connected with the solder pad during subsequent welding.

[0028] Optionally, the shape of the correction teeth 11 can be different, which can be divided into round matching teeth, flat matching teeth and special-shaped matching teeth according to different types of conductors to be corrected. The round matching teeth are used for round conductors, and the inner side curvature is accurately matched with the outer diameter of the common round conductor; the flat matching teeth are suitable for flat conductors, and the width and depth of the tooth groove are consistent with the specifications of the flat conductor; the special-shaped matching teeth are for special-shaped conductors, and the tooth shape is customized through 3D modeling.

[0029] Further, the opposite end of the jig body 10 is recessed with a plurality of correction teeth 11, and the plurality of correction teeth 11 at both ends are symmetrically arranged.

[0030] ​In the embodiment, the two ends are provided with correction teeth 11 and are symmetrically distributed, which increases the flexibility of the jig. No matter which direction the conductor is started to be corrected, the correction effect can be achieved, which reduces the operation of adjusting the direction of the jig and improves the work efficiency. The symmetric structure also makes the force on the jig more uniform when in use, avoiding the distortion of the jig due to unilateral force, and further ensuring the accuracy of correction.

[0031] Further, the edges of the two adjacent correction teeth 11 are connected, and the plurality of correction teeth 11 arranged side by side are arranged in a wave shape.

[0032] In the embodiment, the edges of the adjacent correction teeth 11 are connected in a wave shape, which enhances the guiding and correcting ability of the jig to the conductor. The wave shape can apply force to the conductor from multiple angles during the pushing process, making the conductor more easily guided to the correct position. Compared with the linear arrangement of the correction teeth 11, the wave-shaped correction teeth 11 have better correction effect on conductors with different direction deviations, improving the accuracy and adaptability of correction.

[0033] Optionally, the wave-shaped correction teeth 11 are divided into standard wave type, encrypted wave type and gradual wave type. The standard wave type is suitable for correcting conductors with normal deviation; the encrypted wave type has smaller tooth spacing and can correct a large number of conductors with small deviation; the gradual wave type has a gradually changing wave amplitude from one end to the other end and is used for processing conductor groups with regularly changing deviation. Subdividing the types of wave-shaped correction teeth 11 can select the most suitable tooth type according to the conductor deviation. The standard wave type meets general needs, and the encrypted wave type and the gradual wave type are respectively used for special deviation conditions, improving the accuracy and adaptability of correction.

[0034] Further, the bottom of the correction tooth 11 is arranged in an arc shape.

[0035] In the embodiment, the arc-shaped bottom increases the contact area between the correction tooth 11 and the conductor, which can uniformly apply pressure to the conductor during the correction process, avoiding damage to the conductor caused by excessive local pressure. At the same time, the arc-shaped design can better fit the surface of the conductor, making the conductor more stable during the correction process and less likely to shake, further improving the accuracy of correction.

[0036] Optionally, the arc-shaped bottom is further divided into a semicircular arc, an elliptical arc and a parabolic arc. The semicircular arc-shaped bottom provides uniform support force and is suitable for hard conductors; the elliptical arc-shaped bottom has better wrapping performance for the conductor and is suitable for flexible conductors; the parabolic arc-shaped bottom can generate a specific guiding force during the pushing process, helping to correct conductors with large bending degree. Different arc-shaped bottom designs are suitable for different characteristics of conductors. The semicircular arc-shaped bottom ensures the stability of hard conductors, the elliptical arc-shaped bottom protects flexible conductors, and the parabolic arc-shaped bottom handles conductors with large bending, improving the correction effect of the jig on various conductors.

[0037] Further, the connection between two adjacent correction teeth 11 is designed with a rounded corner.

[0038] In the embodiment, the rounded corner design can prevent the sharp connection from scratching the conductor during the correction process, protect the integrity of the conductor, and reduce the risk of conductor damage caused by improper operation. In addition, the rounded corner can also reduce stress concentration at the connection during long-term use of the jig, improve the durability of the jig, and prolong the service life.

[0039] Further, the material of the jig body 10 is silicone or rubber.

[0040] In the embodiment, silicone and rubber have good flexibility and elasticity, allowing the jig to better adapt to conductors of different shapes and positions, and to deform to some extent during the correction process according to the actual situation of the conductor, enhancing the wrapping and correction effect on the conductor. At the same time, these two materials are relatively soft, can avoid causing hard damage to the conductor, and have certain slip resistance, making it convenient for the operator to hold and operate the jig.

[0041] Specifically, if silicone is selected, food-grade high-strength silicone is used, which has the characteristics of non-toxic, odorless, high temperature resistance, and aging resistance, and can be used stably for a long time in a high-temperature welding environment; if rubber is selected, nitrile rubber is used, which has good oil resistance, wear resistance, and anti-static performance, and is suitable for use in production environments with oil stains or static electricity.

[0042] Alternatively, the material of the jig body 10 can also be high-strength engineering plastic integrally injection molded, which has good mechanical strength and dimensional stability.

[0043] Further, the jig body 10 is designed in a rectangular shape, and the corners of the jig body 10 are designed with rounded corners.

[0044] In the embodiment, the rounded corner design at the corners of the jig body 10 can not only prevent the operator from being scratched by sharp corners during use, ensuring personal safety, but also reduce the possibility of damage to the jig caused by collisions when the jig is in contact with other objects or stored, improving the reliability and service life of the jig.

[0045] Alternatively, the rounded corners are embedded with protective pads made of soft plastic material, and the protective pads are made of polyurethane soft plastic, which has good cushioning performance. The surface of the protective pad has texture, which not only further enhances the anti-slip effect, but also better protects the jig body 10 and surrounding equipment when the jig falls, reducing collision damage.

[0046] Further, the side surface of the jig body 10 is provided with anti-slip lines 13, and the extension direction of the anti-slip lines 13 is parallel to the arrangement direction of the plurality of correction teeth 11.

[0047] In the embodiment, the anti-skid lines 13 can increase the friction between the hands of the operator and the jig, so that the operator can hold the jig more easily when pushing the jig to correct the conductor, prevent the jig from slipping, ensure the stability of the operation process, and further improve the accuracy and efficiency of the correction. The anti-skid lines 13 are parallel to the arrangement direction of the correction teeth 11, which conforms to the principle of ergonomics, and facilitates the operator to better apply force and control the movement of the jig when pushing the jig along the conductor.

[0048] Optionally, the anti-skid lines 13 are divided into three types of horizontal lines, vertical lines and diagonal lines. The horizontal anti-skid lines 13 provide strong horizontal friction, which is suitable for use in operation scenarios that require strong horizontal holding force; the vertical anti-skid lines 13 have better anti-skid effect when applying force in the longitudinal direction, which facilitates quick pushing of the jig along the conductor; and the diagonal anti-skid lines 13 have both horizontal and vertical anti-skid performance, which is suitable for situations where the operation direction changes frequently.

[0049] Further, the thickness of the jig body 10 gradually decreases from the middle part to the end part.

[0050] In the embodiment, the gradually changing thickness design of the jig body 10 makes the end part thinner, which is easier to operate when approaching the conductor and the pad for correction, and reduces the interference of the jig with the surrounding components. At the same time, this design can make the jig better fit the conductor during pushing, enhancing the correction effect. From the perspective of structural mechanics, the gradually changing thickness also helps to disperse the stress of the jig during use, improving the overall strength and stability of the jig.

[0051] Optionally, the thickness change mode is divided into linear gradient, step gradient and curve gradient. Linear gradient makes the thickness of the jig change uniformly, which is convenient for manufacturing and use; step gradient sets specific thickness steps at different positions, which can enhance the strength of specific areas of the jig or meet special operation needs; curve gradient is designed according to the principle of ergonomics, which makes the jig more comfortable to hold and improves the operation comfort.

[0052] Further, the jig body 10 is also provided with an opening 15 for hanging the jig body 10.

[0053] In the embodiment, the opening 15 facilitates hanging and storing the jig, saves space, and is convenient for classification management and use. On the production line, neatly hung jigs can keep the working area clean and orderly, reduce the time spent on finding jigs, and improve production efficiency. At the same time, the hanging method can also avoid damage to the jigs caused by random placement, prolonging the service life of the jigs.

[0054] Optionally, the shape of the opening 15 includes a circle, a square and an ellipse, and a metal reinforcing ring is arranged at the edge of the opening 15, and the metal reinforcing ring is made of stainless steel. The circular opening 15 is convenient for hanging by using a hook; the square opening 15 can cooperate with a square hanging rod to prevent the jig from shaking; and the elliptical opening 15 can adapt to various hanging modes to improve the flexibility of hanging. The stainless steel reinforcing ring can prevent the opening 15 from being deformed and damaged in long-term use.

[0055] It can be understood that the above embodiments only express the preferred embodiments of the present application, the description is more specific and detailed, but it cannot be understood as the limitation of the scope of the present application patent; it should be pointed out that for ordinary skilled in the art, the above technical features can be freely combined without departing from the concept of the present application, and a number of modifications and improvements can be made, which belong to the protection scope of the present application; therefore, any equivalent transformation and modification within the scope of the claims of the present application shall belong to the scope of the claims of the present application.

Claims

1. A corrective wire guide having a wave tooth for correcting a conductor, characterized by, The utility model provides a conductor rectification jig, including jig body, the one end of jig body recessed with a plurality of rectification teeth, a plurality of rectification teeth are arranged side by side interval, the shape of rectification tooth is adapted to the outer surface shape of the conductor to be rectified, and rectification tooth is moved along the extension direction of the outer surface of the conductor and is resisted to rectify.

2. The corrective alignment tool having wave-shaped teeth according to claim 1, wherein, The opposite end of the jig body recessed with a plurality of rectification teeth, the plurality of rectification teeth at both ends are symmetrically arranged.

3. The corrective alignment aid having wave-shaped teeth according to claim 2, characterized in that The edges of two adjacent rectification teeth are connected, and a plurality of rectification teeth arranged side by side are arranged in a wave shape.

4. The orthopedic device of any one of claims 1 to 3, wherein the wave-shaped teeth are formed by a plurality of wave-shaped teeth. The bottom of the rectification tooth is arranged in an arc shape.

5. The orthopedic device of any one of claims 1 to 3, wherein the wave-shaped teeth are formed by a plurality of wave-shaped teeth. The junction of two adjacent rectification teeth is arranged in a round corner.

6. The corrective alignment aid having wave teeth according to any one of claims 1 to 3, wherein, The material of the jig body is silica gel or rubber.

7. The corrective alignment aid having wave teeth according to any one of claims 1 to 3, wherein The jig body is arranged in a rectangular shape, and the corners of the jig body are arranged in a round corner.

8. The corrective alignment aid having wave teeth according to any one of claims 1 to 3, wherein, The side surface of the jig body is provided with anti-skid lines, and the extension direction of the anti-skid lines is parallel to the arrangement direction of the rectification teeth.

9. The corrective alignment aid having wave teeth according to any one of claims 1 to 3, wherein, The thickness of the jig body gradually decreases from the middle part to the end.

10. The corrective alignment aid having wave-shaped teeth according to any one of claims 1 to 3, characterized in that The jig body is also provided with an opening, and the opening is used for hanging the jig body.

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