Sun shield framework welding device

By designing a welding device for the sunshade frame, efficient and precise welding of the sunshade frame was achieved, solving the problems of low efficiency and poor precision of traditional manual welding, and improving production quality and safety.

CN223947105UActive Publication Date: 2026-02-27KUNSHAN DANIS AUTOMATION EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520322762.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-02-27
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Traditional sunshade frame welding relies on manual operation, which is inefficient, makes it difficult to guarantee welding accuracy, and results in quality problems such as incomplete welding and missing welding. It is also labor-intensive and takes place in harsh environments.

Method used

Design a sunshade frame welding device, including a drive mechanism, a moving mechanism and a welding mechanism, to achieve precise movement of the welding components in the X, Y and Z directions. Combined with a pneumatic gripper and a welding machine, it ensures accurate positioning and allows for convenient removal of the finished product via an electric push rod.

Benefits of technology

It improves welding quality and efficiency, reduces human error, lowers labor intensity, improves the working environment, and ensures welding accuracy and production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223947105U_ABST
    Figure CN223947105U_ABST
Patent Text Reader

Abstract

The utility model provides a sun shield framework welding device, which relates to the technical field of automobile sun shields, and comprises a bottom plate, a base plate, a welding mechanism and a welding mechanism, the welding mechanism is arranged on the moving mechanism, and the welding mechanism comprises a pneumatic clamping jaw and two welding machines used for welding; the third electric push rod is arranged in the bottom plate; the jacking plate is used for quickly jacking the sun shield framework; and the sun shield structure is arranged on the bottom plate. Through cooperation of the driving mechanism, the moving mechanism and the welding assembly, accurate movement of the welding assembly in the X direction, the Y direction and the Z direction can be achieved, it is guaranteed that the welding machine is accurately positioned to all welding positions of a sun shield framework, welding quality and efficiency are improved, and errors caused by manual welding are reduced; and through the design of a third electric push rod and a jacking plate in the bottom plate, the sun shield framework can be jacked up and taken out quickly and easily after welding is completed, and the production efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile sun visor, especially to a sun visor framework welding device. BACKGROUND

[0002] In the field of automobile parts manufacturing, sun visor is an important part of vehicle interior. In order to meet the demand of large-scale and high-quality production, it is necessary to design a device for efficient and high-quality welding of sun visor framework.

[0003] In related technology, traditional sun visor framework welding relies on manual operation, and workers weld framework components one by one by hand. This way not only is inefficient, but also can not guarantee the welding precision, and is prone to quality problems such as virtual welding and missed welding, resulting in low product qualification rate. At the same time, workers engage in welding work for a long time, which is labor-intensive and has a poor working environment, and there are certain safety hazards.

[0004] Therefore, it is necessary to provide a sun visor framework welding device to solve the above technical problems. SUMMARY

[0005] To solve the above technical problems, the utility model provides a sun visor framework welding device.

[0006] The utility model provides a sun visor framework welding device, which comprises:

[0007] A bottom plate is provided with a driving mechanism for moving the adjusting welding mechanism along the length direction of the bottom plate, and a moving mechanism is arranged on the driving mechanism for moving the adjusting welding mechanism up and down;

[0008] A welding mechanism is arranged on the moving mechanism, and the welding mechanism comprises a pneumatic clamp jaw and two welding machines for welding;

[0009] It further comprises a third electric push rod arranged in the bottom plate, a jacking plate for quickly jacking up the sun visor framework, and a sun visor structure arranged on the bottom plate.

[0010] Preferably, a placing groove is formed in the middle of the upper surface of the bottom plate, and a recess is formed in the lower surface of the placing groove, and the third electric push rod and the jacking plate are arranged in the recess.

[0011] Preferably, the sun visor structure comprises a rectangular base plate, the rectangular base plate is arranged on the placing groove, and the rectangular base plate is provided with a mirror frame for mounting a mirror and a reinforcing member for improving the strength of the sun visor.

[0012] Preferably, the driving mechanism comprises two electric sliding rails, the two electric sliding rails are arranged on the two sides of the upper surface of the bottom plate, each electric sliding rail is provided with an electric sliding block, and the electric sliding block is provided with a moving block.

[0013] Preferably, the moving mechanism comprises a portal frame, the lower surface of the portal frame is connected with two moving blocks, a first electric push rod is installed on the portal frame, the output end of the first electric push rod extends into the portal frame and is fixedly connected with a moving plate, two sides of the inner wall of the portal frame are provided with movable grooves, the moving plate slides along the inner walls of the movable grooves at two ends, and a strip-shaped sliding groove is formed in the lower surface of the moving plate.

[0014] Preferably, the welding mechanism comprises a bidirectional screw rod and a motor, both of which are arranged in the strip-shaped sliding groove, one end of the bidirectional screw rod is rotatably connected with the strip-shaped sliding groove, the other end of the bidirectional screw rod is fixedly connected with the output shaft of the motor, and the pneumatic clamping jaw is fixedly installed in the middle part of the lower surface of the moving plate.

[0015] Preferably, the two ends of the bidirectional screw rod are threadedly connected with screw rod sleeves, the outer surfaces of the screw rod sleeves slide along the inner walls of the strip-shaped movable grooves, the second electric push rod is arranged on the lower surface of each screw rod sleeve, and the output end of the second electric push rod is connected with the welding machine.

[0016] Preferably, the bottom plate is provided with an operation button, and one end of the bottom plate is provided with a placing rack for placing the reinforcing member.

[0017] Compared with the related art, the sun shield skeleton welding device has the following advantages

[0018] Beneficial effects:

[0019] 1. Through the cooperative matching of the driving mechanism, the moving mechanism and the welding assembly, the welding assembly can be accurately moved in X, Y and Z directions, the welding machine can be accurately positioned to each welding position of the sun shield skeleton, the welding quality and efficiency are improved, and the error of manual welding is reduced; the third electric push rod in the bottom plate and the lifting plate are designed, so that the sun shield skeleton can be quickly and easily lifted out after welding, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a whole structure schematic view of the embodiment of the application;

[0021] Figure 2 It is a first local structure explosion view of the embodiment of the application;

[0022] Figure 3 It is a local structure schematic view of the embodiment of the application;

[0023] Figure 4 It is a second local structure explosion view of the embodiment of the application.

[0024] The figure label: 1, bottom plate; 101, placing groove; 102, groove; 2, operation button; 3, driving mechanism; 301, electric sliding rail; 302, electric sliding block; 303, moving block; 4, placing rack; 5, moving mechanism; 501, gantry; 5011, movable groove; 502, first electric push rod; 503, moving plate; 6, welding mechanism; 601, bidirectional screw rod; 602, motor; 603, screw rod sleeve; 604, second electric push rod; 605, welding machine; 606, pneumatic clamping jaw; 7, third electric push rod; 8, jacking plate; 9, sun visor structure; 901, rectangular base plate; 902, reinforcing member; 903, mirror frame member. DETAILED DESCRIPTION

[0025] The utility model will be further explained in connection with the drawings and embodiments.

[0026] Please refer to Figures 1 to 4 A sun visor skeleton welding device, comprising:

[0027] The bottom plate 1 is provided with the driving mechanism 3 for adjusting the welding mechanism 6 to move along the length direction of the bottom plate 1, and the moving mechanism 5 for adjusting the welding mechanism 6 to move up and down is arranged on the driving mechanism 3;

[0028] The welding mechanism 6 is arranged on the moving mechanism 5, and the welding mechanism 6 comprises the pneumatic clamping jaw 606 and two welding machines 605 for welding;

[0029] Further comprising the third electric push rod 7 arranged in the bottom plate 1 and the jacking plate 8 for quickly jacking up the sun visor skeleton and the sun visor structure 9 arranged on the bottom plate 1.

[0030] Reference Figure 1 、 Figure 2 As shown in the figure, the placing groove 101 is formed in the middle of the upper surface of the bottom plate 1, the groove 102 is formed in the lower surface of the placing groove 101, and the third electric push rod 7 and the jacking plate 8 are arranged in the groove 102.

[0031] It should be noted that the third electric push rod 7 drives the jacking plate 8 to slide along the inner wall of the groove 102, and when the sun visor skeleton is welded, the jacking plate 8 is driven by the third electric push rod 7 to move upwards, so that the sun visor skeleton is jacked up, which is convenient for the operator to take the finished product.

[0032] Reference Figure 2 As shown in the figure, the sun visor structure 9 comprises the rectangular base plate 901, the rectangular base plate 901 is arranged on the placing groove 101, the rectangular base plate 901 is provided with the mirror frame member 903 for mounting the mirror and the reinforcing member 902 for improving the strength of the sun visor.

[0033] It should be noted that the mirror frame 903 in the rectangular substrate 901 is used for subsequent installation of the mirror, and the reinforcing member 902 is prepared to improve the strength of the sun visor during the welding process.

[0034] Referring to Figure 1 , Figure 2 As shown in FIG. 3, the driving mechanism 3 includes two electric sliding rails 301 arranged on both sides of the upper surface of the base plate 1, and each electric sliding rail 301 is provided with an electric sliding block 302, and the electric sliding block 302 is provided with a moving block 303.

[0035] It should be noted that the driving mechanism 3 is started, and the electric sliding rails 301 on both sides work to drive the moving blocks 303 to move, so that the gantry 501 moves to the appropriate welding starting position.

[0036] Referring to Figure 1 , Figure 3 , Figure 4 As shown in FIG. 4, the moving mechanism 5 includes a gantry 501, the lower surface of the gantry 501 is connected with two moving blocks 303, the gantry 501 is provided with a first electric push rod 502, the output end of the first electric push rod 502 extends into the gantry 501 and is fixedly connected with a moving plate 503, both sides of the inner wall of the gantry 501 are provided with a movable groove 5011, both ends of the moving plate 503 slide along the inner wall of the movable groove 5011, and the lower surface of the moving plate 503 is provided with a strip-shaped sliding groove.

[0037] In specific implementation, the first electric push rod 502 drives the moving plate 503 to slide up and down along the movable groove 5011, so that the welding mechanism 6 on the lower surface of the moving plate 503 approaches the sun visor framework and is accurately positioned to the welding height.

[0038] Referring to Figure 1 , Figure 3 , Figure 4 As shown in FIG. 5, the welding mechanism 6 includes a bidirectional screw rod 601 and a motor 602, both of which are arranged in the strip-shaped sliding groove, one end of the bidirectional screw rod 601 is rotatably connected with the strip-shaped sliding groove, the other end of the bidirectional screw rod 601 is fixedly connected with the output shaft of the motor 602, and a pneumatic clamping jaw 606 is fixedly installed on the middle part of the lower surface of the moving plate 503; both ends of the bidirectional screw rod 601 are threadedly connected with a screw rod sleeve 603, the outer surface of the screw rod sleeve 603 slides along the inner wall of the strip-shaped movable groove 5011, and each screw rod sleeve 603 is provided with a second electric push rod 604, and the output end of the second electric push rod 604 is connected with a welding machine 605.

[0039] In implementation, the reinforcing member 902 on the placing rack 4 is clamped by the pneumatic clamping jaw 606, the welding mechanism 6 is moved to the welding position under the cooperation of the driving mechanism 3, then the reinforcing member 902 is placed in the rectangular base plate 901 by the pneumatic clamping jaw 606 under the action of the moving mechanism 5, then the distance between the two welding machines 605 is adjusted by starting the motor 602, so that the two welding machines 605 are located at the welding position, then the welding machine 605 is pushed to the welding position of the sunshade frame by the second electric push rod 604, and the two welding machines 605 work simultaneously to weld the sunshade frame.

[0040] Reference Figure 1 、 Figure 2 As shown in the figure, the bottom plate 1 is provided with an operation button 2, and one end of the bottom plate 1 is provided with a placing rack 4 for placing the reinforcing member 902.

[0041] It should be noted that the placing rack 4 is arranged to facilitate the placement of the reinforcing member 902 used in the welding process for easy access.

[0042] The working principle of the sunshade frame welding device provided by the utility model is as follows:

[0043] Firstly, the rectangular base plate 901 is placed in the placing groove 101, and the reinforcing member 902 to be used is placed on the placing rack 4; at this time, the third electric push rod 7 and the jacking plate 8 are in the initial state;

[0044] Then, the driving mechanism 3 is started to make the electric sliding rails 301 on both sides work and drive the moving blocks 303 on both sides to move along the length direction of the bottom plate 1, the pneumatic clamping jaw 606 is moved to the position of the placing rack 4, and the reinforcing member 902 to be used is clamped by the pneumatic clamping jaw 606; then the gantry 501 is moved to the appropriate welding starting position under the cooperation of the driving mechanism 3;

[0045] Then, the height of the pneumatic clamping jaw 606 is adjusted by the first electric push rod 502, the clamped reinforcing member 902 is placed in the rectangular base plate 901 by the pneumatic clamping jaw 606; the motor 602 is started to drive the bidirectional screw rod 601 to rotate, so as to adjust the distance between the two welding machines 605, so that the two welding machines 605 are located at the welding position, then the second electric push rod 604 is started to push the welding machine 605 to the welding position of the sunshade frame, and the two welding machines 605 work simultaneously to weld the sunshade frame;

[0046] Finally, after welding is completed, if the sunshade frame needs to be taken out, the third electric push rod 7 in the groove 102 is started to push the jacking plate 8 to jack up the sunshade frame, so as to facilitate the operator to take the finished product.

[0047] The above merely describes the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.

Claims

1. A visor skeleton welding apparatus characterized by comprising: Include: The bottom plate (1) is provided with a drive mechanism (3) for moving the welding mechanism (6) along the length direction of the bottom plate (1), and a moving mechanism (5) for moving the welding mechanism (6) up and down is arranged on the drive mechanism (3); The welding mechanism (6) is arranged on the moving mechanism (5), and the welding mechanism (6) comprises a pneumatic clamp jaw (606) and two welding machines (605) for welding; It also includes a third electric push rod (7) arranged in the bottom plate (1) and a jacking plate (8) for quickly jacking up the sun visor framework, and a sun visor structure (9) arranged on the bottom plate (1).

2. A sun visor framework welding apparatus according to claim 1, wherein The upper surface of the bottom plate (1) is provided with a placing groove (101), and the lower surface of the placing groove (101) is provided with a groove (102), and the third electric push rod (7) and the jacking plate (8) are arranged in the groove (102).

3. A sun visor framework welding apparatus according to claim 2, wherein The sun visor structure (9) comprises a rectangular base plate (901), the rectangular base plate (901) is arranged on the placing groove (101), and the rectangular base plate (901) is provided with a mirror frame (903) for mounting a mirror and a reinforcing member (902) for improving the strength of the sun visor.

4. The sun visor framework welding apparatus of claim 1, wherein The drive mechanism (3) comprises two electric sliding rails (301), and the two electric sliding rails (301) are arranged on the upper surface of the bottom plate (1) on both sides, and an electric sliding block (302) is arranged in each electric sliding rail (301), and a moving block (303) is arranged on the electric sliding block (302).

5. A sun visor framework welding apparatus according to claim 4, wherein The moving mechanism (5) comprises a portal frame (501), the lower surface of the portal frame (501) is connected with the two moving blocks (303), a first electric push rod (502) is arranged on the portal frame (501), the output end of the first electric push rod (502) extends into the portal frame (501) and is fixedly connected with a moving plate (503), two sides of the inner wall of the portal frame (501) are provided with movable grooves (5011), the moving plate (503) slides along the inner wall of the movable grooves (5011) at both ends, and a strip-shaped sliding groove is formed in the lower surface of the moving plate (503).

6. A sun visor framework welding apparatus according to claim 5, wherein The welding mechanism (6) comprises a bidirectional screw rod (601) and a motor (602), both of which are arranged in the strip-shaped sliding groove, one end of the bidirectional screw rod (601) is rotatably connected with the strip-shaped sliding groove, the other end of the bidirectional screw rod (601) is fixedly connected with the output shaft of the motor (602), and the pneumatic clamp jaw (606) is fixedly arranged on the middle part of the lower surface of the moving plate (503).

7. A sun visor framework welding apparatus according to claim 6, wherein The two ends of the bidirectional screw rod (601) are threadedly connected with screw rod sleeves (603), the outer surface of the screw rod sleeve (603) slides along the inner wall of the strip-shaped movable groove (5011), and the second electric push rod (604) is arranged on the lower surface of each screw rod sleeve (603). The output end of the second electric push rod (604) is connected with the welding machine (605).

8. The sun visor framework welding apparatus of claim 3, wherein, The bottom plate (1) is provided with an operation button (2), and one end of the bottom plate (1) is provided with a placing rack (4) for placing the reinforcing member (902).