Double-layer straight runner roller partition plate welding indexing mechanism

By designing a double-layer DC roller separator welding indexing mechanism, and utilizing bayonet positioning and cylinder-driven pallet lifting, the problems of low welding accuracy and efficiency of separators were solved, achieving high-precision and high-efficiency welding operations.

CN223947162UActive Publication Date: 2026-02-27SUZHOU XINJIEZHI INTELLIGENT ASSEMBLY CO LTD
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Patent Information

Application Number
CN202520370669.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-02-27
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

The existing double-layer DC track roller has poor welding position accuracy and low welding efficiency, and requires two people to work together, which is inconvenient to operate.

Method used

Design a double-layer DC roller partition welding indexing mechanism, including a base, clamp, positioning rod, support plate, cylinder, bracket and roller. The partition is positioned by a bayonet, and the clamp is used to hold it tightly with the inner roller. Combined with the cylinder to drive the lifting and lowering of the support plate, the partition can be stably welded, positioned and rotated.

Benefits of technology

It improves the precision and efficiency of partition welding, reduces manpower requirements, and enhances the stability and convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-layer straight flow channel roller partition welding indexing mechanism which comprises a base, a hoop, a positioning rod, a supporting plate, an air cylinder, a support and carrier rollers, notches are symmetrically formed in the left side and the right side of the base, the support is fixedly installed in the notches, the two carrier rollers are rotatably installed on the support, a cylinder body of the air cylinder is fixedly installed in the base, and the cylinder body of the air cylinder is fixedly installed in the base. The supporting plate is fixedly installed on a piston rod of the air cylinder. According to the indexing mechanism, the partition plates are positioned by arranging the indexing bayonets, then after the hoops and the inner roller are held tightly, the partition plates make contact with the outer surface of the inner roller in a pressing mode, the positioning precision during partition plate welding can be improved, and the stability during partition plate welding can be improved through the lifting effect of the supporting plates; and meanwhile, the combination bodies of the partition plates, the inner roller, the hoops and the end shafts can rotate, so that an operator can weld all the partition plates conveniently, and the welding efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the roller technology field especially designs a kind of double-layer straight flow channel roller baffle welding indexing mechanism. BACKGROUND

[0002] Roller is applied to printing, packaging, diaphragm, coating and other fields.Double-layer straight flow channel roller is circulated with cooling water, so that roller has cooling function.At present, the welding mode of baffle of each flow channel of cylinder is marked line or artificial experience positioning mode, there is the problem of poor baffle welding position precision, and the existing welding mode needs two people to cooperate, one uses tool to hold baffle, and the other carries out welding operation, there is the problem of low welding efficiency. SUMMARY

[0003] The utility model solves the technical problems that: improve a kind of welding operation efficiency, and the baffle welding position precision high double-layer straight flow channel roller baffle welding indexing mechanism.

[0004] In order to solve the above technical problems, the present application is realized by the following technical scheme: a kind of double-layer straight flow channel roller baffle welding indexing mechanism, including base, clamp, positioning rod, backing plate, cylinder, support and carrier roller, the base left and right sides symmetry is provided with notch, the support is fixedly installed in notch, two carrier rollers are rotatably installed on the support, the cylinder body of cylinder is fixedly installed in base, the backing plate is fixedly installed on the piston rod of cylinder, the inner surface of the clamp is annular array and is provided with the bayonet of cooperation with baffle, the screw hole is set up in the top of the clamp, the positioning rod is screw jointed and installed in the screw hole in the top of the clamp.

[0005] Further, the clamp is composed of outer hoop body and inner core body, the inner core body is screw jointed and fixedly installed on the outer hoop body, the hoop ear is fixedly set up on the both sides of the outer hoop body.

[0006] Further, the backing plate bottom is fixedly installed with guide rod, the guide sleeve is fixedly installed on the base, and the guide rod lower end is slidably installed in the guide sleeve.

[0007] Further, the rubber pad is fixedly installed on the backing plate top surface.

[0008] Compared with the prior art, the utility model has the advantages that: the indexing mechanism is positioned to the baffle by setting indexing bayonet, after the clamp is tightly held with inner roller, the baffle is tightly contacted with the outer surface of inner roller, the positioning precision when baffle is welded can be improved, the stability when baffle is welded can be improved by the lifting effect of backing plate, and the combination of baffle, inner roller, clamp and end shaft can rotate, so that the operator can conveniently carry out welding operation on all baffles, and the welding operation efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0009] The present invention will be further described below with reference to the accompanying drawings.

[0010] Fig. 1 This is a schematic diagram of the structure of this utility model.

[0011] Fig. 2 This is a structural diagram of the clamp.

[0012] Fig. 3 This is a schematic diagram of the installation structure of the bracket and idler roller. Detailed Implementation

[0013] The present invention will now be described in detail with reference to specific embodiments:

[0014] like Figs. 1 to 3 The double-layer DC track roller partition welding indexing mechanism shown includes a base 1, a clamp 2, a positioning rod 3, a support plate 4, a cylinder 5, a bracket 11, and rollers 12. The base 1 has symmetrical notches 13 on its left and right sides. The bracket 11 is fixedly installed in the notches 13. The two rollers 12 are rotatably installed on the bracket 11. The cylinder body of the cylinder 5 is fixedly installed in the base 1. The support plate 4 is fixedly installed on the piston rod of the cylinder 5. The inner surface of the clamp 2 has a ring array of slots 22 that cooperate with the partition 8. The top of the clamp 2 is provided with a threaded hole. The positioning rod 3 is screwed into the threaded hole at the top of the clamp 2.

[0015] The clamp 2 consists of an outer clamp body 20 and an inner core body 21. The inner core body 21 is screwed and fixedly installed on the outer clamp body 20. The outer clamp body 20 has clamp ears 24 fixedly provided on both sides. The clamp ears 24 are locked and fixed by bolts. The inner core body 21 can be replaced and used with inner rollers 7 of different diameters.

[0016] A guide rod 6 is fixedly installed at the bottom of the pallet 4, and a guide sleeve 31 is fixedly installed on the base 1. The lower end of the guide rod 6 is slidably installed in the guide sleeve 31. Through the guiding effect of the guide rod 6 and the guide sleeve 31, the straightness of the pallet 4 when moving up and down can be improved.

[0017] A rubber pad is fixedly installed on the top surface of the pallet 4 to prevent rigid collision between the pallet 4 and the inner roller 7 or the partition 9, thereby reducing noise.

[0018] The inner roller 7 is symmetrically provided with flow channel holes 71 in annular array at both ends. First, the partition plate 9 of each flow channel is fixedly embedded in the bayonet 22 of the hoop 2, and then the hoop 2 is fixedly installed at both ends of the inner roller 7 after pre-positioning by the positioning rod 3 and one of the flow channel holes 71. At this time, the partition plate 9 is in close contact with the inner roller 7, and the end shaft 72 at both ends of the inner roller 7 is placed on the two supporting rollers 12 to facilitate rotation of the inner roller 7 and the end shaft 72. The operator welds and fixes the partition plate 9 and the inner roller 7. In order to avoid rotation of the inner roller 7 and the end shaft 72 during welding operation, the piston rod of the air cylinder 5 is extended to push the supporting plate 4 to move upward, and the combination of the partition plate 9, the inner roller 7, the hoop 2 and the end shaft 72 is lifted upward to improve the stability during welding operation. When the inner roller 7 needs to be rotated, the piston rod of the air cylinder 5 is retracted to drive the supporting plate 4 to move downward to reset, so that the end shaft 72 of the inner roller 7 falls on the two supporting rollers 12 for convenience, so as to facilitate rotation and adjustment of the angle of the partition plate 9, the inner roller 7, the hoop 2 and the end shaft 72, and facilitate welding operation on other partition plates 9.

Claims

1. A dual layer straightaway lane roller die spacer welding indexing mechanism characterized by: The utility model relates to a kind of supporting and positioning device, including base (1), hoop (2), positioning rod (3), supporting plate (4), cylinder (5), support (11) and supporting roller (12), the base (1) is symmetrically provided with notch (13) in left and right sides, the support (11) is fixedly installed in notch (13), two supporting rollers (12) are rotatably installed on support (11), the cylinder (5) is fixedly installed in base (1), the supporting plate (4) is fixedly installed on the piston rod of cylinder (5), the inner surface of hoop (2) is annularly arranged with the bayonet (22) matched with baffle (8), the top of hoop (2) is provided with threaded hole, the positioning rod (3) is screw-connected and installed in the threaded hole in the top of hoop (2).

2. The dual layer direct chute roll baffle welding indexing mechanism of claim 1, wherein: The hoop (2) is composed of outer hoop body (20) and inner core body (21), the inner core body (21) is screw-connected and fixedly installed on outer hoop body (20), the outer hoop body (20) is fixedly provided with hoop ear (24) on both sides.

3. The dual layer direct shoot-off roll split weld indexing mechanism of claim 1, wherein: The supporting plate (4) is fixedly installed with guide rod (6) on the bottom, the base (1) is fixedly installed with guide sleeve (31), the lower end of the guide rod (6) is slidably installed in the guide sleeve (31).

4. The dual layer direct shoot-off roll split weld indexing mechanism of claim 1, wherein: The top surface of the supporting plate (4) is fixedly installed with rubber pad.