Porcelain pad basin assembly assembling device

Abstract

The utility model discloses a porcelain pad basin assembly assembling device which is characterized in that the porcelain pad basin assembly assembling device comprises a positioning device, a bending device and a pressing device, the positioning device comprises a positioning tool and a first driving part, the top of the positioning tool is provided with a positioning groove used for placing a product, and the first driving part is provided with a second driving part. The first driving part drives the positioning tool to move to a first position and a second position respectively; the bending device is arranged beside the positioning device, the bending device comprises a bending plate and a second driving part, and the second driving part drives the bending plate to move to the first position or away from the first position; the pressing device is arranged over the first position and comprises a pressing block and a third driving part, and the third driving part drives the pressing block to move downwards to the first position or move upwards to be away from the first position. According to the utility model, the assembly efficiency and quality are improved, and the labor intensity of operators is reduced.

Description

Technical Field

[0001] This utility model relates to the field of automobile engine preheater manufacturing and processing, and more particularly to a ceramic gasket assembly device. Background Technology

[0002] In cold climates, cars are prone to engine starting difficulties and severe wear on assemblies, significantly impacting vehicle performance. This manifests primarily as insufficient power and reduced fuel economy during engine start-up, leading to premature engine wear and shortening engine lifespan. Therefore, engine preheating before starting has become essential for vehicles in frigid climates. The intake air preheater is a key component of the engine intake air preheating system.

[0003] The ceramic pad assembly 5 is an important component of the preheater. It consists of a ceramic pad 51, a ceramic pad 52, and a spring plate 53. The ceramic pad 51 has tongues 54 at both ends, which are bent at the ends of the ceramic pads (before assembly, one side of the tongue is not bent, allowing the ceramic pad and spring plate to be inserted into the ceramic pad). See [link / reference needed]. Figure 1 , 2 As shown, during assembly, the ceramic pad and spring sheet need to be manually pressed into the ceramic pad basin. Then, needle-nose pliers are used to bend the unbent tongue piece to complete the assembly of the ceramic pad assembly. This method can only be done entirely manually, which is not only inefficient and labor-intensive for operators, but also results in poor consistency in the bending of the tongue piece, thus affecting the assembly quality of the ceramic pad basin assembly. Summary of the Invention

[0004] The purpose of this invention is to provide a ceramic pad basin assembly device. By using this structure, the assembly efficiency and quality of ceramic pad basin components are improved, and the labor intensity of operators is reduced.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is: a ceramic pad basin assembly device, comprising:

[0006] A positioning device, comprising a positioning fixture and a first driving unit, wherein the top of the positioning fixture is provided with a positioning groove for placing the product, and the first driving unit drives the positioning fixture to move to a first position and a second position respectively.

[0007] A bending device is provided on the side of the positioning device. The bending device includes a bending plate and a second driving part. The second driving part drives the working end of the bending plate to move to the first position or away from the first position.

[0008] A pressing device is arranged above the first position, and the pressing device comprises a pressing block and a third driving part, and the third driving part drives the pressing block to move downward to the first position or to move upward away from the first position.

[0009] In the technical scheme, the positioning device is mounted on the first bottom plate, the first bottom plate is provided with a first guide rail, the positioning tool is slidingly arranged on the first guide rail, the output end of the first driving part is connected with the positioning tool, the first driving part drives the positioning tool to move along the first guide rail, and the positioning tool is moved to the first position and the second position respectively.

[0010] In the technical scheme, the positioning tool is slidingly arranged on the first guide rail through a tool support, the output end of the first driving part is connected with the tool support, and the positioning tool is detachably mounted on the tool support.

[0011] In the technical scheme, the bending device is mounted on a positioning frame, the positioning frame is provided with a second guide rail, the bending plate is slidingly arranged on the second guide rail, the output end of the second driving part is connected with the bending plate, and the second driving part drives the bending plate to move along the second guide rail, and the working end of the bending plate is moved to the first position or away from the first position.

[0012] In the technical scheme, the pressing device is mounted on a support, a guide rail plate is slidingly arranged on the support in the vertical direction, the pressing block is mounted below the guide rail plate, the driving end of the third driving part drives the guide rail plate to move in the vertical direction, and drives the pressing block to move up and down, so that the pressing block moves to the first position or away from the first position.

[0013] In the technical scheme, the side of the guide rail plate is further provided with a pressing block driving part, the pressing block is slidingly arranged above the bottom of the guide rail plate, and the driving end of the pressing block driving part drives the pressing block to move, and the pressing block moves from one side of the bottom of the guide rail plate to the other side.

[0014] In the technical scheme, a blanking device is further included, the blanking device comprises a clamping jaw part and a blanking driving part for driving the clamping jaw part to move, the clamping jaw part is used for clamping and releasing the product in the positioning groove, and the blanking driving part drives the clamping jaw part to move to the first position and a blanking position respectively, or to move to the second position and a blanking position respectively.

[0015] The above technical scheme, the blanking driving part includes a first blanking driving member and a second blanking driving member, the first blanking driving member is installed on the base, the base is provided with a third guide rail, the third guide rail is slidably installed with a third support, the first blanking driving member drives the third support to move along the first guide rail.

[0016] The second blanking driving member and the clamping jaw part are installed on the third support, the third support is provided with a fourth guide rail, the clamping jaw part is slidably arranged on the fourth guide rail, and the second blanking driving member drives the clamping jaw part to move up and down along the fourth guide rail.

[0017] In the above technical scheme, the positioning device is further provided with a blanking rail arranged obliquely on the side, and the blanking position is arranged directly above the blanking rail.

[0018] In the above technical scheme, the clamping jaw part includes a clamping jaw and a clamping jaw driving member, the clamping jaw driving member is configured to drive the clamping jaw to open and close, so as to clamp and release the product.

[0019] Due to the above technical scheme, the utility model has the following advantages compared with the prior art:

[0020] 1. In the utility model, the positioning device is used for positioning the product, the bending device is used for bending the tongue piece, and the compression device is used for compressing the porcelain pad, spring piece and bent tongue piece, so that the semi-automatic assembly of the porcelain pad basin assembly can be realized, the assembly efficiency is effectively improved, the labor intensity of the operator is reduced, the consistency of assembly is ensured, and the quality consistency of the porcelain pad basin assembly is improved.

[0021] 2. The utility model also has a blanking device, which can realize automatic blanking after the porcelain pad basin assembly is assembled, further improve the production efficiency, and reduce the labor intensity of the operator.

[0022] 3. In the utility model, the positioning tool can be detachably installed on the tool support, the positioning tool can be conveniently replaced, is suitable for semi-automatic assembly of porcelain pad basins of different models, has better compatibility, and has lower assembly cost. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The background art is a structure diagram of a porcelain pad basin assembly;

[0024] Figure 2 The background art is a structure diagram of a porcelain pad basin;

[0025] Figure 3 The background art is a structure diagram of a porcelain pad basin assembly after preliminary pre-assembly in the embodiment one of the utility model;

[0026] Figure 4 is a structural schematic view of the ceramic cushion basin assembly assembling device in the embodiment one of the utility model;

[0027] Figure 5 is a structural schematic view of the positioning device in the embodiment one of the utility model;

[0028] Figure 6 is a structural schematic view of the bending device in the embodiment one of the utility model;

[0029] Figure 7 is a structural schematic view of the pressing device in the embodiment one of the utility model;

[0030] Figure 8 is a structural schematic view of the blanking device in the embodiment one of the utility model;

[0031] Figure 9 is a structural schematic view of the blanking track in the embodiment one of the utility model.

[0032] Wherein: 1, positioning device;11, positioning tool;12, first drive part;13, positioning groove;14, first bottom plate;15, first guide rail;16, support pad;17, first cylinder support;18, first limit block;19, tool support;

[0033] 2, bending device;21, bending plate;22, second drive part;23, positioning frame;24, second guide rail;25, second cylinder support;26, proximity switch;27, working end;

[0034] 3, pressing device;31, pressing block;32, third drive part;33, support;34, guide rail plate;35, fifth guide rail;36, third cylinder support;37, pressing block drive part;38, pressing block cylinder support;

[0035] 4, control switch;

[0036] 5, ceramic cushion basin assembly;51, ceramic cushion basin;52, ceramic cushion;53, spring piece;54, tongue piece;

[0037] 6, blanking device;61, clamping jaw part;62, first blanking drive part;63, second blanking drive part;64, base;65, third guide rail;66, third support;67, fourth guide rail;68, fourth sliding plate;610, clamping jaw;611, clamping jaw drive part;

[0038] 7, blanking track;71, track support;72, material box. DETAILED DESCRIPTION

[0039] The utility model will be further described in connection with the drawings and embodiments:

[0040] Embodiment one: refer toFigures 3-9 As shown in the figure, a ceramic cushion basin assembly assembling device comprises:

[0041] A positioning device 1 comprises a positioning tool 11 and a first driving part 12, the top of the positioning tool 11 is provided with a positioning groove 13 for placing products, and the first driving part 12 drives the positioning tool 11 to move to a first position and a second position respectively;

[0042] A bending device 2 is arranged beside the positioning device 1, the bending device 2 comprises a bending plate 21 and a second driving part 22, and the second driving part 22 drives the working end 27 of the bending plate 21 to move to the first position or away from the first position;

[0043] A pressing device 3 is arranged directly above the first position, the pressing device 3 comprises a pressing block 31 and a third driving part 32, and the third driving part 32 drives the pressing block 31 to move downward to the first position or upward away from the first position.

[0044] In this embodiment, when assembling the ceramic cushion basin assembly 5, the ceramic cushion 52 and part of the spring sheet 53 are pre-assembled into the ceramic cushion basin 51, at this time, the ceramic cushion 52 and the spring sheet 53 are partially exposed outside the ceramic cushion basin 51, see Figures 3-5 At this time, the positioning tool 11 is in the second position, which is away from the pressing device, facilitating feeding and discharging, and the first position is used for assembling the ceramic cushion basin assembly 5. The assembling steps are as follows:

[0045] S1, the pre-assembled ceramic cushion basin assembly 5 is placed into the positioning groove 13, at this time, the ceramic cushion 52 and the spring sheet 53 exposed outside the ceramic cushion basin are above the positioning groove 13, then the first driving part 12 drives the positioning tool 11 to move to the first position, at this time, the pressing block 31 is opposite to the ceramic cushion 52 and the spring sheet 53, and the bending plate 21 is opposite to the side of the tongue piece 54;

[0046] S2, the third driving part 32 of the pressing device 1 drives the pressing block 31 to move downward to the first position, and the pressing block 31 is pre-arranged on the top of the ceramic cushion 52 and the spring sheet 53, then the ceramic cushion 52 and the spring sheet 53 are completely pressed into the ceramic cushion basin 51, at this time, the pressing of the ceramic cushion 52 and the spring sheet 53 is completed, and the third driving part 32 drives the pressing block 31 to move upward away from the ceramic cushion basin assembly 5;

[0047] S3, the second driving part 22 in the bending device 2 drives the working end 27 of the bending plate 21 to move towards the first position, after the working end 27 of the bending plate 21 contacts the tongue 54, the working end 27 of the bending plate 21 will push the tongue 54 to bend and make it above the spring sheet 53 and the porcelain pad 52, at this time the tongue 54 is not completely bent in place, but the tongue 54 is bent below the pressing block 31, and then the second driving part 22 drives the bending plate 21 to move away from the porcelain pad basin assembly 5;

[0048] S4, the third driving part 32 in the pressing device 3 drives the pressing block 31 to move downward again, and the tongue 54 is pressed on the top of the spring sheet 53 and the porcelain pad 52 by the pressing block 31, so as to complete the pressing of the porcelain pad basin assembly 5, and then the third driving part 32 drives the pressing block 31 to move upward away from the porcelain pad basin assembly 5;

[0049] S5, the first driving part 12 in the positioning device 1 drives the positioning tool 11 to move to the second position, and the workers can manually take away the assembled porcelain pad basin assembly 5 and replace the next porcelain pad basin assembly 5 to be assembled, and the above steps can be repeated.

[0050] Positioning device

[0051] Referring to Figure 4 , 5 , the positioning device 1 is installed on the first bottom plate 14, the first guide rail 15 is arranged on the first bottom plate 14, the positioning tool 11 is slidably arranged on the first guide rail 15, the output end of the first driving part 12 is connected with the positioning tool 11, the first driving part 12 drives the positioning tool 11 to move along the first guide rail 15, and the porcelain pad basin assembly 5 on the positioning tool 11 is moved to the first position and the second position respectively.

[0052] Taking the direction shown in the figure as an example, the first guide rail is a horizontal guide rail, the first bottom plate serves as a support component of the entire assembly device, the positioning device, the bending device and the pressing device are all installed on the first bottom plate, the assembly device is placed on the corresponding work station through the first bottom plate to perform assembly work, a plurality of support pads 16 can be arranged at the bottom of the first bottom plate, the support pads 16 can lift the first bottom plate, also can serve as flexible buffer, also can have height adjustable component, so that after the assembly device is placed on the work station, the top plane of the first bottom plate is adjusted to make the top plane of the first bottom plate parallel to the horizontal plane, which is convenient for subsequent assembly stability.

[0053] The first driving part can adopt a pneumatic cylinder, a combination of a motor and a screw rod, a combination of a motor, a transmission wheel and a belt, or an electric cylinder or an oil cylinder, as long as it can drive the positioning tool to move along the first guide rail. In the embodiment, the first driving part adopts a pneumatic cylinder, both ends of the first driving part 12 are installed on the first bottom plate 14 through the first cylinder support 17, and the first driving part 12 is arranged in parallel on the side of the first guide rail 15. In the embodiment, the first driving part 12 is arranged on the left side of the front end of the first guide rail 15, and the output end (the output shaft of the pneumatic cylinder) of the first driving part 12 is connected to the positioning tool 11 through the first cylinder support 17 on the right end. When the output end of the first driving part 12 is retracted, the positioning tool 11 is driven to move to the left side of the first guide rail 15, so that the positioning tool 11 is positioned at the first position. When the output end of the first driving part 12 is extended, the positioning tool 11 is driven to move to the right side of the first guide rail 15, so that the positioning tool 11 is positioned at the second position. In order to ensure that the positioning tool can be accurately moved and positioned at the first position and the second position, a first limiting block 18 is arranged on the first bottom plate 14 at both ends of the first guide rail or on the top of the first guide rail 15 at both sides. The positioning tool 11 is positioned between the two first limiting blocks 18. During the extension or retraction of the output end of the first driving part 12, the positioning tool 11 is in contact with the corresponding first limiting block 18, so that the positioning tool 11 is accurately positioned at the second position or the first position, thereby ensuring stable assembly of the ceramic pad basin assembly.

[0054] In the embodiment, since the ceramic pad basin assembly has different models, in order to improve the application range and reduce the cost, as shown in Figure 5 The positioning tool 11 is slidably arranged on the first guide rail 15 through the tool support 19, the output end of the first driving part 12 is connected to the tool support 19, and the positioning tool 11 is detachably mounted on the tool support 19. The positioning tool 11 is slidably arranged on the first guide rail 15 through the tool support 19, and the positioning tool 11 is detachably connected to the tool support 19. Different positioning tools can be replaced according to different models of the ceramic pad basin assembly, which is used for assembly of different models of the ceramic pad basin assembly, reduces the cost and improves the application range.

[0055] Meanwhile, a controller is arranged in the embodiment to control the work of each component of the entire assembly device. The controller adopts a PLC control system, and a control switch 4 is arranged on the first bottom plate 11. After an operator presses the control switch 4, each component works cooperatively to complete the assembly of one product.

[0056] Bending device

[0057] As shown in Figure 4 , 6As shown, the bending device 2 is installed on a positioning frame 23, the positioning frame 23 is provided with a second guide rail 24, the bending plate 21 is slidingly arranged on the second guide rail 24, the output end of the second driving part 22 is connected with the bending plate 21, the second driving part 22 drives the bending plate 21 to move along the second guide rail 24, and the working end 27 of the bending plate 21 is moved to the first position or away from the first position.

[0058] In this embodiment, the bending device is located at the rear side of the positioning device, the bottom of the positioning frame 23 is installed on the first bottom plate 14, wherein the second guide rail 24 is a longitudinal guide rail, the second guide rail is arranged perpendicular to the first guide rail, the second driving part can adopt a pneumatic cylinder, adopt a combination of a motor and a lead screw, adopt a combination of a motor, a transmission wheel and a belt, or adopt an electric cylinder or an oil cylinder, as long as it can drive the bending plate to move along the second guide rail. In this embodiment, the second driving part adopts a pneumatic cylinder, the second driving part 22 is arranged at the rear side of the second guide rail 24, the second driving part 22 is installed on the positioning frame 23 through a second pneumatic cylinder support 25, the output end (output shaft of the pneumatic cylinder) of the second driving part 22 is connected with the rear end of the bending plate 21, and the working end 27 of the bending plate 21 is located at the front end of the bending plate 21. The second driving part 22 drives the front end (working end) of the bending plate 21 to move forward and backward, when it moves forward, the working end 27 of the bending plate moves to the first position, contacts the tongue 54, and pushes the tongue 54 to bend. After the tongue is bent, the second driving part drives the bending plate to move backward away from the first position, at this time, the bent tongue is located directly below the pressing device, and the bent tongue can be pressed by the pressing device subsequently. The front end bottom surface of the working end of the bending plate is a guide inclined surface, which is arranged inclined downward from front to back, so that the bending can be guided by the guide inclined surface when the working end contacts the tongue, and the bending effect is ensured.

[0059] A proximity switch 26 is arranged at the front side of the positioning frame 23, when the positioning tool 11 moves to the first position, the proximity switch 26 detects that the positioning tool 11 is moved to the position, and the controller can control the corresponding pressing device and bending device to work according to the predetermined program, so that the normal and stable processing is ensured.

[0060] Pressing device

[0061] Referring to Figure 4 、 7 As shown, the pressing device 3 is installed on a support 33, a guide rail plate 34 is slidingly arranged vertically on the support 33, the pressing block 31 is installed below the guide rail plate 34, the driving end of the third driving part 32 drives the guide rail plate 34 to move vertically, and drives the pressing block 31 to move up and down, so that the pressing block 31 moves to the first position or away from the first position.

[0062] In this embodiment, the bracket 33 is mounted on the first bottom plate 14 at the bottom, and the pressing block 31 is directly above the first position. When the operator places the material, the positioning tool 11 is at the second position, which is to the right of the first position. At this time, the positioning groove 13 is below the right side of the pressing device 3, and the pressing device 3 does not interfere with the normal placement and unloading of the material.

[0063] A fifth guide rail 35 is arranged on the right side wall of the bracket 33, and the fifth guide rail 35 is arranged parallel to the extension direction of the positioning groove 13. In this embodiment, the extension direction of the positioning groove 13 is perpendicular to the first bottom plate 14, and the fifth guide rail 35 is also perpendicular to the first bottom plate 14. In this embodiment, the fifth guide rail is a vertically arranged guide rail. The left side of the guide rail plate 34 is slidably arranged on the fifth guide rail 35. The third driving part 32 is mounted above the fifth guide rail 35. The third driving part 32 can be a pneumatic cylinder, a combination of a motor and a lead screw, a combination of a motor, a transmission wheel and a belt, or an electric cylinder or an oil cylinder, as long as it can drive the guide rail plate to move along the fifth guide rail. In this embodiment, the third driving part 32 is a pneumatic cylinder. The third driving part 32 is mounted on the bracket 33 through a third pneumatic cylinder bracket 36. The output end of the third driving part 32 is connected to the top of the guide rail plate 34. The third driving part 32 drives the guide rail plate 34 and the pressing block 31 to move up and down by extending and retracting the output end. When the pressing block 31 moves down for the first time, the porcelain pad 52 and the spring sheet 53 are all pressed into the porcelain pad basin 51. After the tongue piece 54 is bent, the pressing block 31 moves down for the second time to press the bent tongue piece 54 against the end of the porcelain pad 52 and the spring sheet 53, thereby completing the pressing of the entire porcelain pad basin assembly 5.

[0064] Because the end of the assembled tongue piece is attached to the porcelain pad and the spring sheet, it is difficult to ensure that the bent tongue piece is attached to the porcelain pad and the spring sheet when the bending plate pushes the tongue piece to bend. If the distance is too close during bending, the porcelain pad may be damaged during the bending process. Therefore, when the bending plate pushes the tongue piece to bend, a certain distance is reserved between the bent tongue piece and the porcelain pad and the spring sheet. Then, the pressing block is used to press the bent tongue piece again to make the end of the tongue piece attached to the porcelain pad and the spring sheet, thereby ensuring the assembly quality of the porcelain pad basin assembly.

[0065] Referring to Figure 7 As shown in the figure, the side of the guide rail plate 34 is also provided with a pressing block driving part 37. The pressing block 31 is slidably arranged above the bottom of the guide rail plate 34. The driving end of the pressing block driving part 37 drives the pressing block 31 to move, and the pressing block 31 moves from one side of the bottom of the guide rail plate 34 to the other side.

[0066] In the embodiment, the width of the tongue of the porcelain pad basin assembly is less than the width of the porcelain pad, the tongue is opposite to the middle position of the end of the porcelain pad, and the tongue that has not been bent will be close to or in contact with the side wall of the porcelain pad when the porcelain pad and the spring sheet are pressed, and the tongue has a certain elastic deformation. In order to prevent the tongue from being bent or broken due to contact during the pressing process of the pressing block, the pressing block is arranged to be movable, and the pressing block is opposite to the porcelain pad when the porcelain pad is pressed. In the embodiment, the pressing block is on the left side of the tongue when the porcelain pad is pressed. In the embodiment, a guide rail is also arranged at the bottom of the guide rail plate, the guide rail is a horizontal guide rail, is parallel to the first guide rail, and the pressing block driving part drives the pressing block to move forward and backward along the guide rail. When the guide rail plate is moved downward for the first time, the pressing block is above the connection position of the spring sheet and the porcelain sheet, and is on the left side of the tongue. The pressing block is moved downward for the first time, and the porcelain pad and the spring sheet are pressed and assembled in place. After the tongue is bent, the pressing block driving part drives the pressing block to move right along the guide rail, so that the pressing block is opposite to the tongue. Then, the guide rail plate and the pressing block are moved downward for the second time, so that the tongue is pressed on the porcelain pad, and the assembly of the porcelain pad basin is completed stably and accurately.

[0067] The pressing block driving part adopts a cylinder or other driving mechanism capable of driving the pressing block to move along the guide rail. In the embodiment, the pressing block driving part adopts a cylinder, the pressing block driving part 37 is installed on the guide rail plate 34 through the pressing block cylinder support 38, and the pressing block driving part 37 drives the pressing block 31 to move. The pressing block driving part can be installed on the left side of the guide rail plate or can be arranged on the front side of the guide rail plate. If the pressing block driving part is arranged on the front side of the guide rail plate, the pressing block needs to be driven to move along the guide rail through a connecting component, for example, a combination of a spring and a wedge block. Of course, other structures can also be adopted, as long as the pressing block driving part can smoothly drive the pressing block to reciprocatingly move along the guide rail.

[0068] Blanking device

[0069] In the above technical solution, manual feeding and manual discharging are adopted. In order to improve the degree of automation, a discharging device 6 is further included, and the discharging device 6 is used to take away the product in the positioning groove 13, so as to realize automatic discharging.

[0070] As shown in Figure 4 , 8 As shown in FIG. 6, the discharging device 6 includes a clamping jaw component 61 and a discharging driving part that drives the clamping jaw component 61 to move, the clamping jaw component 61 is used to clamp and release the product in the positioning groove 13, and the discharging driving part drives the clamping jaw component 61 to move to the first position and the discharging position respectively or to move to the second position and the discharging position respectively.

[0071] In this embodiment, the assembled porcelain pad basin assembly can be taken out from the positioning groove and grabbed to the discharging position to be released, so as to realize the automatic discharging of the porcelain pad basin assembly. In this way, the labor intensity of the operator can be further reduced, and the assembly efficiency can be improved. When discharging, the discharging driving part drives the clamping jaw part to clamp the assembled product (porcelain pad basin assembly), and then takes it out from the positioning groove, moves to the discharging position, and releases the product clamped by the clamping jaw part, so as to realize the automatic discharging of the product without manual manual discharging.

[0072] As shown in Figure 4 、 9 The discharging rail 7 is installed on the first bottom plate 14 through the rail support 71, and is inclined downward from back to front. The rear end of the discharging rail 7 is located at the left end of the first position and close to the first position. The discharging position is located directly above the discharging rail and close to the rear end of the discharging rail. When discharging, the clamping jaw part moves the clamped product to the discharging position, and then releases the product. The product will fall downward to the discharging rail, and then move forward along the inclined discharging rail and fall. A first material box 72 is arranged below the front end of the discharging rail to collect the products (porcelain pad basin assemblies) falling from the discharging rail 7. The worker can regularly collect the products in the material box. In this embodiment, the discharging device is arranged on the left side of the first position and beside the pressing block, which does not affect the normal pressing and assembly of the pressing block.

[0073] As shown in Figure 8 The discharging driving part includes a first discharging driving member 62 and a second discharging driving member 63. The first discharging driving member 62 is installed on a base 64. The base 64 is provided with a third guide rail 65. A third support 66 is slidingly installed on the third guide rail 65. The first discharging driving member 62 drives the third support 66 to move along the third guide rail 65.

[0074] The second discharging driving member 63 and the clamping jaw part 61 are installed on the third support 66. The third support 66 is provided with a fourth guide rail 67. The clamping jaw part 61 is slidingly arranged on the fourth guide rail 67. The second discharging driving member 63 drives the clamping jaw part 61 to move up and down along the fourth guide rail 67.

[0075] In this embodiment, the third guide rail is a horizontal guide rail, which is parallel to the first guide rail and drives the clamping jaw part to move left and right. The fourth guide rail is a vertical guide rail, which is parallel to the fifth guide rail and drives the clamping jaw part to move up and down.

[0076] In the structure with the blanking device, the steps S1-S5 are the same as the previous steps S1-S4, and the step S5 is different. In the assembly process, the initial state of the blanking device is that the second blanking driving member drives the jaw part to move downward, at this time, the jaw part is at a height that is opposite to the product exposed above the positioning tool, at the same time, the first falling driving member drives the third support and the jaw part to move leftward, away from the first position, which is opposite to the product, and the jaw part is in an open state, and at this time, the jaw part is at the blanking position.

[0077] After the step S4, the following steps are further included (after the product assembly is completed, the positioning tool is at the first position for blanking, that is, the blanking driving part drives the jaw part to move to the first position and the blanking position, respectively):

[0078] A1, the first blanking driving member drives the third support and the jaw part to move rightward, and moves the jaw part to the first position, after the movement, the jaw part is outside the product, then the jaw part is closed to clamp the end of the product exposed above the positioning groove;

[0079] A2, the second blanking driving member drives the jaw part to move upward, when the jaw part moves upward, the jaw part drives the product to move upward and away from the positioning groove;

[0080] A3, the first blanking driving member drives the third support and the jaw part to move leftward, so that the product moves to the upper side of the blanking position;

[0081] A4, the second blanking driving member drives the jaw part to move downward, drives the jaw part and the product to move downward to the blanking position, at this time, the product is close to the top of the rear end of the blanking track, then the jaw part is opened to release the product, the product falls into the blanking track, and the product moves forward along the inclined blanking track and falls into the material box, to realize automatic blanking (in this way, the blanking position is on the left side of the first position);

[0082] A5, the first driving part drives the positioning tool to move rightward to the second position, the operator replaces the next product to be assembled, and repeats the above steps.

[0083] If the blanking time (after the product assembly is completed, the positioning tool moves to the right in the second position for blanking, that is, the blanking drive part drives the jaw part to move to the second position and the blanking position), before the above step A1, the first drive part drives the positioning tool to move to the right to the second position, then in step A1, the first blanking drive part drives the third support and the jaw part to move to the right to the second position for grabbing action, steps A2-A4 are the same as above, and step A5 is replaced: after the jaw part grabs the product, the operator can put in the next product to be replaced. In this way, when the blanking device blanks the product (the positioning tool moves to the second position, and the blanking device blanks), the operator can put in the next product to be assembled, so that the assembly efficiency can be improved.

[0084] In the utility model, the base is installed on the first bottom plate, the first blanking drive part and the second blanking drive part can adopt the combination of air cylinder, motor and lead screw, adopt the combination of motor, transmission wheel and belt, can also adopt electric cylinder and oil cylinder, as long as the third support can be driven to move along the third guide rail, in the embodiment, the first blanking drive part adopts air cylinder, the first blanking drive part is arranged at the left side of the third guide rail, the output end of the third blanking drive part is connected with the third support, and the third support is driven to move left and right along the third guide rail by the first blanking drive part. The second blanking drive part also adopts air cylinder, the second blanking drive part is installed above the fourth guide rail, the jaw part 61 slides on the fourth guide rail 67 through the fourth sliding plate 68, the output end at the bottom of the second blanking drive part is connected with the fourth sliding plate, and the fourth sliding plate and the jaw part are driven to move up and down along the fourth guide rail by the output end of the second blanking drive part.

[0085] Referring to Figure 8 As shown in the figure, the jaw part 61 includes a jaw 610 and a jaw drive part 611, and the jaw drive part 611 is configured to drive the jaw 610 to open and close, so as to clamp and release the product.

[0086] In the embodiment, the jaw drive part is a jaw air cylinder, the jaw is installed on the output end of the jaw air cylinder, and the jaw is driven to open and close by the jaw air cylinder, so as to clamp and release the product. The left end of the jaw air cylinder is installed on the fourth sliding plate, and the jaw is installed on the output end of the right end of the jaw air cylinder. Of course, the jaw drive part can also be a jaw motor, which can drive the jaw to open and close.

[0087] The utility model discloses, will set up solenoid valve with the corresponding cylinder side, with controller connection, be used for controlling the work of cylinder, also will set up buffer piece in the side of each guide rail, make the component that is in the corresponding guide rail on the sliding buffering (for example, when the fourth slide plate of gas cylinder push is moved, through buffer piece to the dead slide plate buffering), slow down the moving speed of the component that is corresponding on the guide rail sliding in the stop process, guarantee the stability of operation.

[0088] Of course, the utility model discloses, each guide rail can also be for the chute, and the structure that realizes same mobile guide effect can.

[0089] In the description of the utility model, it is understood that the orientation or positional relationship of the terms "upper", "lower", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In the description of the present application, the meaning of "a plurality of" is two or more than two, unless otherwise explicitly specified and limited.

[0090] In the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, for example, two through abutment, contact and the like form the mechanical abutment or contact connection mode of resistance, two can also be directly hung or hung through the intermediate medium and connected, can also be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

Claims

1. A porcelain-on-composite assembly assembly apparatus, characterized by: The utility model relates to a kind of product positioning and bending device, including: Positioning device (1), the positioning device (1) includes positioning tooling (11) and first drive part (12), the top of the positioning tooling (11) is equipped with positioning groove (13) for product placement, the first drive part (12) drives the positioning tooling (11) respectively moves to first position and second position; Bending device (2), the bending device (2) is arranged in the side of the positioning device (1), the bending device (2) includes bending plate (21) and second drive part (22), the second drive part (22) drives the working end (27) of the bending plate (21) moves to the first position or away from the first position; Pressing device (3), the pressing device (3) is arranged directly above the first position, the pressing device (3) includes pressing block (31) and third drive part (32), the third drive part (32) drives the pressing block (31) and moves to the first position or moves away from the first position.

2. The ceramic tile mat basin assembly apparatus of claim 1, wherein: The positioning device (1) is installed on the first bottom plate (14), the first bottom plate (14) is equipped with first guide rail (15), the positioning tooling (11) is slidably arranged on the first guide rail (15), the output end of the first drive part (12) is connected with the positioning tooling (11), the first drive part (12) drives the positioning tooling (11) moves along the first guide rail (15), and the positioning tooling (11) is moved to the first position and second position respectively.

3. The ceramic tile mat basin assembly apparatus of claim 2, wherein: The positioning tooling (11) is slidably arranged on the first guide rail (15) through tooling support (19), the output end of the first drive part (12) is connected with the tooling support (19), and the positioning tooling (11) is detachably installed on the tooling support (19).

4. The ceramic tile shower pan assembly assembly apparatus of claim 1, wherein: The bending device (2) is installed on a positioning frame (23), the positioning frame (23) is equipped with second guide rail (24), the bending plate (21) is slidably arranged on the second guide rail (24), the output end of the second drive part (22) is connected with the bending plate (21), and the second drive part (22) drives the bending plate (21) moves along the second guide rail (24), and the working end of the bending plate (21) moves to the first position or away from the first position.

5. The ceramic tile shower pan assembly assembly apparatus of claim 1, wherein: The pressing device (3) is installed on a support (33), the guide rail plate (34) is slidably arranged vertically on the support (33), the pressing block (31) is installed below the guide rail plate (34), and the driving end of the third drive part (32) drives the guide rail plate (34) moves vertically, and drives the pressing block (31) moves up and down, so that the pressing block (31) moves to the first position or away from the first position.

6. The ceramic tile shower pan assembly assembly apparatus of claim 5, wherein: The side of the guide rail plate (34) is also provided with a pressing block driving part (37), the pressing block (31) is slidably arranged above the bottom of the guide rail plate (34), and the driving end of the pressing block driving part (37) drives the pressing block (31) to move and move the pressing block (31) from one side of the bottom of the guide rail plate to the other side.

7. The ceramic tile shower pan assembly assembly apparatus of claim 1, wherein: Further comprising a blanking device (6), the blanking device (6) comprising a clamping jaw part (61) and a blanking driving part for driving the clamping jaw part (61) to move, the clamping jaw part (61) is used for clamping and releasing the product in the positioning groove (13), and the blanking driving part drives the clamping jaw part (61) to move to the first position and the blanking position respectively, or to move to the second position and the blanking position respectively.

8. The ceramic tile shower pan assembly assembly apparatus of claim 7, wherein: The blanking driving part comprises a first blanking driving member (62) and a second blanking driving member (63), the first blanking driving member (62) is installed on a base (64), the base (64) is provided with a third guide rail (65), a third support (66) is slidably installed on the third guide rail (65), and the first blanking driving member (62) drives the third support (66) to move along the third guide rail (65); The second blanking driving member (63) and the clamping jaw part (61) are installed on the third support (66), the third support (66) is provided with a fourth guide rail (67), the clamping jaw part (61) is slidably arranged on the fourth guide rail (67), and the second blanking driving member (63) drives the clamping jaw part (61) to move up and down along the fourth guide rail (67).

9. The ceramic tile shower pan assembly assembly apparatus of claim 7, wherein: The side of the positioning device (1) is also provided with an obliquely arranged blanking track (7), and the blanking position is arranged directly above the blanking track (7).

10. The ceramic tile shower pan assembly assembly apparatus of claim 7, wherein: The clamping jaw part (61) comprises a clamping jaw (610) and a clamping jaw driving member (611), the clamping jaw driving member (611) is configured to drive the clamping jaw (610) to open and close, and is used for clamping and releasing the product.

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