Surface punching mechanism for metal cabinet body machining
By combining an electromagnetic chuck with a three-axis drive module, the problem of inconvenient clamping and positioning when drilling metal cabinets is solved, enabling rapid clamping and precise positioning of workpieces, and improving the convenience and accuracy of drilling.
Patent Information
- Application Number
- CN202520622277.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-03
AI Technical Summary
In existing technologies, metal cabinets are inconvenient to clamp and position during drilling, which affects accuracy and increases labor costs.
The workpiece is adsorbed by an electromagnetic chuck, combined with a moving grating and a three-axis drive module to achieve rapid clamping and precise positioning of the workpiece. The drilling position is adjusted by a PLC programmable control system.
It enables rapid clamping and precise positioning of metal cabinet workpieces, improves the convenience and accuracy of drilling, and reduces labor costs.
Smart Images

Figure CN223947413U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to punch equipment technical field especially relates to a surface punching mechanism for metal cabinet body processing. BACKGROUND
[0002] Metal cabinet body, such as control cabinet, switch board etc., when producing and processing, its four around side plate, top plate, bottom plate all need to drill some holes, respectively used for through bolt fastening between parts and constitute installation, line laying threading hole etc.
[0003] And the hole of the surface of the metal cabinet body, either all is drilled before assembling, or a part of installation hole is drilled before assembling, and is additionally drilled after assembling. The metal cabinet body after assembling is big in size and weight, and it is not very convenient to drill around. Therefore, many cabinet bodies are drilled before assembling, that is, when the plate is drilled.
[0004] When the traditional plate is drilled, a clamping assembly, such as a three-jaw chuck, is used to clamp and limit the workpiece, and then the workpiece is processed when it is stable. However, the clamping, positioning and adjustment of the workpiece are troublesome, and manual operation not only affects the accuracy, but also has high labor cost.
[0005] Therefore, the utility model provides a surface punching mechanism for metal cabinet body processing to improve the convenience of workpiece clamping and positioning. UTILITY MODEL CONTENTS
[0006] The utility model aims at solving the problems in the prior art and provides a surface punching mechanism for metal cabinet body processing.
[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0008] A surface punching mechanism for metal cabinet body processing, comprising a base, a rotary table arranged on the base, a movable grating arranged on the side of the rotary table, a three-axis drive module arranged on the side of the rotary table and symmetrically arranged with the movable grating, and a puncher arranged on the vertical output end of the three-axis drive module.
[0009] The rotary table cooperates with the movable grating to adjust the placement position of the workpiece relative to the puncher.
[0010] The rotary table is provided with a supporting plate on the rotary workbench, and the supporting plate is uniformly provided with a plurality of electromagnetic suction cups.
[0011] An air suction pipe is arranged on the puncher near the punch head, and the air suction pipe is connected with a waste gas purifier arranged on the puncher through a gas pump.
[0012] Preferably, the rotary table is provided with a lifting assembly corresponding to each electromagnetic suction cup.
[0013] Preferably, the mobile grating comprises double guide rails arranged on the base, a C-shaped frame is slidingly installed on the double guide rails, a screw nut is installed on the C-shaped frame, a screw is rotatably installed on the base and matched with the screw nut, the screw is driven by a motor, and a laser emitter and a laser receiver are respectively arranged on the upper and lower cantilever arms of the C-shaped frame and face the side of the workpiece.
[0014] Preferably, the PLC programmable control system is electrically connected with the turntable, the mobile grating, the three-axis driving module and the puncher.
[0015] Preferably, a fence is welded and fixed to the outer edge surface of the supporting plate, the upper end surface of the fence is lower than the electromagnetic chuck, the bottom end of the fence is lower than the supporting plate, a discharging port is arranged on the bottom wall of the fence, and a receiving disc is arranged on the base.
[0016] Preferably, the electromagnetic chuck is arranged in 2-10 groups.
[0017] Preferably, the plurality of electromagnetic chucks are arranged in an annular array around the workbench axis of the turntable.
[0018] Preferably, the plurality of electromagnetic chucks are symmetrically arranged in two columns on the supporting plate.
[0019] Compared with the prior art, the surface punching mechanism for metal cabinet body machining has the following beneficial effects:
[0020] 1. The electromagnetic chuck is used for adsorbing the metal workpiece, so that the metal workpiece can be quickly clamped; then the mobile grating is matched with the turntable, so that the placement angle of the workpiece is adjusted, the workpiece is positioned, the three-axis driving module is used for adjusting the punching position, and single-sided multi-hole machining of the workpiece can be realized.
[0021] 2. The lifting assembly matched with the electromagnetic chuck is arranged, when the position of the electromagnetic chuck is located directly below the punching position, the electromagnetic chuck is closed, the corresponding lifting assembly is retracted, the electromagnetic chuck is lowered, and the workpiece is separated, so that the punch of the puncher and the electromagnetic chuck are prevented from being damaged by impact.
[0022] Other advantages, objects and features of the present application will be clarified to some extent in the subsequent description; and to some extent, based on the study of the following text, it will be obvious to those skilled in the art; or it can be taught from the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a whole left axial perspective view of the present application.
[0024] Figure 2This is a top-view perspective view of the assembly on the turntable of this utility model.
[0025] Figure 3 This is a right-side axial perspective three-dimensional schematic diagram of the present invention.
[0026] Figure 4 This is a three-dimensional view of the assembly of this utility model from below.
[0027] Figure 5 This is a three-dimensional schematic diagram of the three-axis drive module of this utility model.
[0028] Figure 6 This is a three-dimensional schematic diagram of the punching machine of this utility model.
[0029] Figure 7 This is a schematic diagram of the connection structure between the punching machine and the three-axis drive module of this utility model.
[0030] Figure 8 This is a schematic diagram of the electromagnetic chuck and lifting assembly of this utility model.
[0031] Figure 9 This is a schematic diagram of the cooperation between the tray and the ring of this utility model.
[0032] Figure 10 This is a frontal plan view of the present invention.
[0033] Figure 11 This is a schematic diagram showing the positional relationship between the laser grid and the workpiece in the movable grating of this utility model.
[0034] In the diagram: 1. Base; 2. Turntable; 3. Pallet; 4. Fence; 5. Discharge port; 6. Receiving tray; 7. Electromagnetic chuck; 8. Lifting assembly; 9. Three-axis drive module; 10. Drilling machine; 11. Suction pipe; 12. Water spray pipe; 13. Exhaust gas purifier; 14. Movable grating; 1401. Laser grid; 15. Processed part; 16. Support ring. Detailed Implementation
[0035] The following will refer to the appendix in the embodiments of this utility model. Figures 1-11 The technical solutions in the embodiments of this utility model will be clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.
[0036] Example 1: In order to solve the problems existing in the prior art, this example provides a surface drilling mechanism for metal cabinet processing, including a base 1, a turntable 2 disposed on the base 1, a movable grating 14 disposed on the side of the turntable 2, a three-axis drive module 9 disposed on the side of the turntable 2 and symmetrically arranged with the movable grating 14, and a drilling machine 10 disposed at the vertical output end of the three-axis drive module 9.
[0037] The rotary table 2 cooperates with the movable grating 14 to adjust the placement position of the workpiece 15 relative to the puncher 10.
[0038] The rotary table 2 is provided with a supporting plate 3 on the rotary workbench, and the supporting plate 3 is uniformly provided with a plurality of electromagnetic suction cups 7.
[0039] The puncher 10 is provided with an air suction pipe 11 near the punch head, and the air suction pipe 11 is connected to a waste gas purifier provided on the puncher 10 through a gas pump.
[0040] The principle details of the embodiment are as follows:
[0041] A surface punching mechanism for metal cabinet body processing comprises:
[0042] (1) a base 1.
[0043] The base 1 is composed of pipes and plates by welding and bolt fastening. The base 1 is uniformly provided with a plurality of rubber legs at the lower end, which serves as ground support and can also reduce vibration.
[0044] (2) a rotary table 2 provided on the base 1.
[0045] The rotary table 2 mainly comprises a base, a rotary mechanism, a workbench, a transmission device and the like. The base is composed of steel plates and is bolt fastened and installed on the upper end surface of the base 1, serving as the installation basis of other components of the rotary table 2, to ensure the stability and load capacity of the rotary table 2. The rotary mechanism is mainly composed of a worm and gear mechanism and a rotary bearing. The worm and gear mechanism is provided in the base, and the workbench is coaxially provided with the worm. The rotary bearing is provided between the upper end surface of the base and the lower end surface of the workbench. The transmission device is generally a speed reducer motor, and the output shaft of the speed reducer motor is connected with the end of the worm shaft. Through the above structure, the workbench can be reversely rotated and locked.
[0046] The rotary table 2 is provided with a supporting plate 3 on the rotary workbench, and the supporting plate 3 is uniformly provided with a plurality of electromagnetic suction cups 7.
[0047] (3) a movable grating 14 provided on the side of the rotary table 2.
[0048] The movable grating 14 is similar to a safety grating and comprises a laser emitter and a laser receiver. As the moving structure of the laser emitter and the laser receiver, it comprises double guide rails provided on the base 1, a C-shaped frame slidingly installed on the double guide rails, a screw nut installed on the C-shaped frame, and a screw rotatably installed on the base 1 and cooperating with the screw nut. The screw is driven by a motor (the motor, screw, screw nut and the like are not shown in the drawing, and such structures are common machine tool guide rail structures). The screw is driven to rotate by the motor, and the screw nut moves along the screw shaft in the axial direction, thereby driving the C-shaped frame to move and reset.
[0049] (4) Three-axis drive module 9 arranged on the side of the rotary table 2 and symmetrically arranged with the movable grating 14.
[0050] The three-axis drive module 9 includes an X-axis arranged in parallel with the movable grating 14, a Y-axis arranged on the X-axis and along the vertical X-axis, and a Z-axis arranged vertically on the Y-axis. To achieve left and right, front and back, and up and down movement in space.
[0051] (5) The puncher 10 arranged on the vertical output end of the three-axis drive module 9.
[0052] The puncher 10 is welded and fixed with a C-shaped connecting frame on the side, and the connecting frame is fastened and installed on the output end arranged on the Z-axis through bolts.
[0053] The puncher 10 is provided with an air suction pipe 11 near the punch part, and the air suction pipe 11 is connected with a waste gas purifier 13 arranged on the puncher 10 through a gas pump. The waste gas purifier 13 is provided with an air inlet hole and an air outlet hole, and the air inlet hole is communicated with the gas pump. A plurality of activated carbon boxes are stacked in the waste gas purifier 13.
[0054] The puncher 10 is also provided with a water jet pipe 12 symmetrically arranged with the air suction pipe 11 near the punch part, and the water jet pipe 12 is connected with a water tank through a water pump, and the water tank stores cooling liquid, which is used for cooling the drilling part and the punch (drill bit) during drilling.
[0055] (6) PLC programmable control system.
[0056] The PLC programmable control system is electrically connected with the motor of the rotary table 2, the motor of the movable grating 14, the three-axis drive module 9, and the puncher 10. To control the movement and reset of the movable grating 14, the deflection of the rotary table 2, the positioning of the drilling area of the three-axis drive module 9, and the opening and closing of the puncher 10.
[0057] According to the above technical scheme:
[0058] The space with a drill hole is placed on the plurality of electromagnetic suction cups 7 on the supporting plate 3, and the drilling surface faces upward. Since the workpiece 15 is a metal piece, it can be firmly adsorbed by the magnetic force of the electromagnetic suction cup 7, so as to realize the clamping of the workpiece 15.
[0059] Then the movable grating 14 moves from far away from the workpiece 15, to across the side of the workpiece 15, to the movable grating 14 reset and again far away from the workpiece 15. When the movable grating 14 is close to the side of the workpiece 15, when the laser grating 1401 emitted by the laser emitter of the movable grating 14 is not blocked at the same time, it indicates that the workpiece is placed side deviation; At this time, the turntable 2 is started to adjust the placement angle of the workpiece 15, until the movable grating 14 crosses the side of the workpiece 15, the laser is blocked at the same time, at this time the workpiece 15 is placed The adjustment is completed, the positioning of the workpiece is realized.
[0060] After that, the three-axis drive module 9 is started to adjust the corresponding position relationship between the punch head of the puncher 10 and the punching position on the surface of the workpiece 15. After the adjustment is completed, the punching is started. In the process of punching, the air suction pipe 11 sucks the peculiar smell generated by punching into the waste gas purifier 1313, and the peculiar smell in the waste gas is eliminated through the adsorption of the activated carbon box, so as to purify the working environment.
[0061] After the punching is completed, the electromagnetic chuck 7 is closed, and the workpiece 15 can be taken out.
[0062] In summary, the present scheme realizes the rapid clamping of the metal workpiece by the electromagnetic chuck 7; then the placement angle of the workpiece is adjusted by the cooperation of the movable grating 14 and the turntable 2, so as to realize the positioning of the workpiece; then the three-axis drive module 9 adjusts the punching position, so as to realize the single-sided multi-hole processing of the workpiece.
[0063] In the embodiment, the fence 4 is welded and fixed on the outer edge surface of the supporting plate 3, the upper end surface of the fence 4 is lower than the electromagnetic chuck 7, the bottom end of the fence 4 is lower than the supporting plate 3, the bottom wall of the fence 4 is provided with a discharging port 5, and the base 1 is provided with a material receiving disc 6. The fence 4 is used to collect the metal chips falling from the drilling, and the metal chips falling into the material receiving disc 6 through the discharging port 5, so as to realize the collection of the metal chips.
[0064] In the embodiment, the electromagnetic chuck 7 is provided with 2-10 groups, so as to ensure sufficient magnetic attraction force, and then ensure the stability of the workpiece 15.
[0065] The plurality of electromagnetic chucks 7 can be distributed in a ring array around the workbench axis of the turntable 2 (which is suitable for small-size workpieces 15 such as top plates and bottom plates, and is arranged in a ring in the drawings, and the number is 4), or can be arranged symmetrically in two columns on the supporting plate 3.
[0066] In the further embodiment of the present scheme, the turntable 2 is provided with a lifting assembly 8 corresponding to the electromagnetic chuck 7.
[0067] The lifting assembly 8 is any one of a hydraulic rod and an electric telescopic rod. Since the turntable 2 does not adjust the angle of the workpiece in a whole circle, the deflection of the turntable 2 does not affect the line laying.
[0068] In use, the workpiece 15 is attracted by the electromagnetic chuck 7. However, when the electromagnetic chuck 7 is positioned directly below the punching position, the electromagnetic chuck 7 interferes with the punching operation. At this time, the electromagnetic chuck 7 is turned off, and the corresponding lifting assembly 8 is retracted, so that the electromagnetic chuck 7 is lowered and the workpiece 15 is separated, thereby avoiding the punch of the puncher 10 from colliding with the electromagnetic chuck 7 and being damaged.
[0069] In a further embodiment of the present application, the support plate 3 is supported by a rotary bearing, and the support area is small and unstable. In order to improve the stability of the support plate 3, a ring-shaped support ring 16 is arranged on the base 1, and the support ring 16 is rotationally connected with the lower end surface of the fence 4, so as to expand the support range and make the workpiece more stable.
[0070] The above merely describes the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can make equivalent replacements or changes to the technical scheme and the inventive concept of the present application within the technical scope disclosed by the present application, which should be covered by the protection scope of the present application.
[0071] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.
[0072] Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and cannot be understood as limiting the present application, and the person skilled in the art can make changes, modifications, replacements and modifications to the above embodiments within the scope of the present application.
Claims
1. A surface drilling mechanism for metal cabinet processing, characterized in that, It comprises a base (1), a rotary table (2) arranged on the base (1), a movable grating (14) arranged on the side of the rotary table (2), a three-axis drive module (9) arranged on the side of the rotary table (2) and symmetrically with the movable grating (14), and a puncher (10) arranged on the vertical output end of the three-axis drive module (9); The rotary table (2) cooperates with the movable grating (14) to adjust the placement position of a workpiece (15) relative to the puncher (10); The rotary table (2) is provided with a supporting plate (3) on the rotary workbench, and the supporting plate (3) is uniformly provided with a plurality of electromagnetic suction cups (7). The puncher (10) is provided with an air suction pipe (11) near the punch head, and the air suction pipe (11) is connected with a waste gas purifier (13) arranged on the puncher (10) through a gas pump.
2. A surface piercing mechanism for processing a metal cabinet body according to claim 1, characterized in that, The rotary table (2) is provided with a lifting assembly (8) corresponding to each electromagnetic suction cup (7).
3. The surface punching mechanism for processing a metal cabinet body according to claim 1, characterized in that, The movable grating (14) comprises double-row guide rails arranged on the base (1), a C-shaped frame slidingly installed on the double-row guide rails, a screw nut installed on the C-shaped frame, a screw rotatingly installed on the base (1) and matched with the screw nut, and the screw is driven by a motor, and the C-shaped frame is provided with a laser emitter and a laser receiver on the two cantilever arms facing the workpiece side.
4. The surface-punching mechanism for processing a metal cabinet body according to claim 1, wherein It also comprises a PLC programmable control system electrically connected with the rotary table (2), the movable grating (14), the three-axis drive module (9) and the puncher (10).
5. The surface-punching mechanism for processing a metal cabinet body according to claim 1, wherein The periphery of the supporting plate (3) is welded with a fence (4), the upper end surface of the fence (4) is lower than the electromagnetic suction cup (7), the bottom end of the fence (4) is lower than the supporting plate (3), the bottom wall of the fence (4) is provided with a discharging port (5), and the base (1) is provided with a receiving disc (6).
6. The surface-punching mechanism for processing a metal cabinet body according to claim 1, wherein The electromagnetic suction cup (7) is arranged in 2-10 groups.
7. The surface-punching mechanism for processing a metal cabinet body according to claim 6, wherein The plurality of electromagnetic suction cups (7) are arranged in an annular array around the workbench axis of the rotary table (2).
8. The surface-punching mechanism for processing a metal cabinet body according to claim 7, wherein The plurality of electromagnetic suction cups (7) are symmetrically arranged in two columns on the supporting plate (3).