Full-automatic thickness-measuring six-axis grinding, cleaning, coating and drying all-in-one machine
By integrating multiple processes through a fully automatic six-axis thickness measuring, grinding, cleaning, coating and drying machine, the problems of pollution, damage and low efficiency caused by the dispersion of equipment in the traditional workpiece processing process are solved, and efficient, automated and continuous processing of workpieces is achieved.
Patent Information
- Application Number
- CN202520384543.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-05
AI Technical Summary
In traditional workpiece processing, steps such as grinding, cleaning, coating, and drying rely on multiple pieces of equipment. This makes the workpiece susceptible to secondary contamination or damage during transfer between different pieces of equipment, resulting in high production costs, low efficiency, and difficulty in ensuring consistency.
Design a fully automatic six-axis thickness measuring, grinding, cleaning, coating and drying integrated machine, integrating grinding, cleaning, coating and drying processes into one machine, adopting a multi-axis grinding mechanism, cleaning mechanism and drying oven assembly to achieve fully automated and continuous processing of workpieces.
It significantly reduces the time and cost of transferring workpieces between different devices, improves production efficiency, ensures the cleanliness of workpiece surfaces, simplifies processes, reduces the number of devices and floor space, and improves processing quality and consistency.
Smart Images

Figure CN223947627U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of grinding, especially to a full-automatic thickness measuring six-axis grinding, cleaning, coating and drying integrated machine. BACKGROUND
[0002] The main purpose of grinding is to smooth, decontaminate and remove the oxide layer on the surface of workpieces (such as steel plates) to improve the surface quality of the workpieces and their compatibility with subsequent processes. This helps to ensure the stability and reliability of the workpieces during production, as well as the quality and performance of the final product.
[0003] In the traditional workpiece processing flow, the steps of grinding, cleaning, coating and drying are usually completed by multiple independent devices, and this decentralized processing mode has many drawbacks.
[0004] Firstly, the workpieces are prone to secondary contamination or damage during transportation between different devices, affecting the final processing quality. Secondly, the decentralized processing requires more equipment and manpower, leading to increased production costs, and the increase in floor space also puts higher requirements on factory layout. Thirdly, due to the lack of close coordination between devices, production efficiency and consistency are difficult to guarantee.
[0005] Especially after the grinding process, the workpiece surface often has residues such as grinding particles and cutting fluid. If these residues are not removed in time, they will have adverse effects in the subsequent cleaning and coating processes, such as reduced coating adhesion and uneven drying. In addition, the traditional cleaning method is inefficient and difficult to ensure thorough cleaning of the workpiece surface, so it needs to be improved. SUMMARY
[0006] The utility model aims at the deficiencies of the prior art and provides a full-automatic thickness measuring six-axis grinding, cleaning, coating and drying integrated machine. By integrating multiple processes such as grinding, cleaning, coating and drying in one device, the full automation and continuity of workpiece processing are achieved. The time and cost of workpiece transportation between different devices are greatly reduced, and the overall production efficiency is improved. The cleaning mechanism is located between the grinding mechanism and the oven assembly, ensuring the surface cleanliness of the workpiece before entering the oven, reducing the burden of the subsequent cleaning process and improving the overall processing efficiency. The oven assembly not only has drying function, but also integrates cleaning and coating release liquid function. The workpiece processing flow is simplified, the number of equipment and floor space are reduced, and the processing quality and consistency are improved.
[0007] To achieve the above purpose, a full-automatic thickness measuring six-axis grinding, cleaning, coating and drying integrated machine of the utility model, the rack, the conveying mechanism, the grinding mechanism, the adjusting mechanism, the oven assembly and the cleaning mechanism,
[0008] The rack is provided with a conveying channel therethrough;
[0009] A conveying mechanism is arranged in the rack and used for conveying the workpiece to move along the conveying channel;
[0010] The grinding mechanism is rotatably arranged in the rack and used for grinding the workpiece;
[0011] The adjusting mechanism is used for driving the grinding mechanism to approach or move away from the workpiece;
[0012] The oven assembly is arranged at the discharging end of the rack and used for cleaning, coating release liquid and drying the workpiece after the grinding operation;
[0013] The cleaning mechanism is arranged between the grinding mechanism and the oven assembly and used for removing residues and impurities generated in the grinding process.
[0014] The utility model discloses the beneficial effects: the utility model discloses through the integration grinding, cleaning, coating and drying etc. multiple processes in one equipment, realized the full automation and continuous of workpiece processing. The time and cost of workpiece transfer between different equipment are greatly reduced, and the overall production efficiency is improved. The cleaning mechanism is located between the grinding mechanism and the oven assembly, guarantees the surface cleanliness of workpiece before entering the oven, also reduces the burden of subsequent cleaning process, improves the overall processing efficiency. The oven assembly not only has the drying function, but also integrates the cleaning and coating release liquid function. Simplify the workpiece processing flow, reduce the equipment quantity and floor area, improve the processing quality and consistency simultaneously. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the overhead structure schematic diagram of the utility model.
[0016] Figure 2 It is the exploded state structure schematic diagram of the utility model.
[0017] Figure 3 It is the structure schematic diagram of the rack of the utility model.
[0018] Figure 4 It is Figure 3 The enlarged schematic diagram of partial structure A.
[0019] Figure 5 It is the structure schematic diagram of conveying mechanism, grinding mechanism and adjusting mechanism of the utility model.
[0020] Figure 6 It is the section exploded state structure schematic diagram of the second waterproof structure of the utility model.
[0021] Figure 7 It is the structure schematic diagram of the first sealing member of the utility model.
[0022] Figure 8 It is exploded state structure schematic view of the quick release mechanism.
[0023] Figure 9 It is structure schematic view of the conveying mechanism and the grinding mechanism.
[0024] Figure 10 It is structure schematic view of the second driving module.
[0025] Figure 11 It is exploded state structure schematic view of the first waterproof structure.
[0026] Figure 12 It is overhead structure schematic view of the oven assembly.
[0027] Figure 13 It is structure schematic view of the flushing cavity, the coating cavity and the drying cavity.
[0028] Figure 14 It is structure schematic view of the cleaning liquid storage tank, the medicine tank and the fan.
[0029] Figure 15 It is structure schematic view of the cleaning mechanism.
[0030] Reference signs include:
[0031] 1, rack; 11, fixed frame; 12, connecting seat; 121, matching block; 122, sliding block; 13, upper layer isolation part; 131, isolation plate; 132, detection cavity; 133, grinding cavity; 135, cleaning cavity; 136, cover plate; 137, spacing cross beam; 1371, surface beam; 1372, support rod; 1373, bearing plate; 1374, limiting plate; 1375, leakage opening; 138, bearing edge; 14, lower layer collecting basin; 141, liquid collecting part; 142, filtrate part; 143, filter layer; 2, conveying mechanism; 21, conveying driver; 22, driving wheel conveying group; 221, driving rotating wheel; 23, driven pressing wheel conveying group; 231, pressing wheel; 24, second waterproof structure; 241, first bearing seat; 2411, first water retaining groove; 2412, second water retaining groove; 242, second bearing seat; 243, water retaining seat; 244, first sealing element; 2441, first sealing body; 2442, second sealing body; 2443, first sealing ring; 2444, support side; 2445, second sealing ring; 2446, third sealing ring; 2447, first sealing groove; 2448, fourth sealing ring; 2449, second sealing groove; 2450, cutting part; 245, second sealing element; 25, quick release mechanism; 251, rotating seat; 2511, sliding groove; 252, bending piece; 2521, adjusting hole; 2522, buckling groove; 253, adjusting element; 254, elastic element; 4, grinding mechanism; 41, grinding wheel; 411, power shaft seat; 412, driven shaft seat; 4121, driven shaft plate; 4122, linear sliding seat; 4123, lifting sliding seat; 42, first driving module; 421, first actuator; 422, lifting adjusting base; 423, guiding support leg; 424, first buffer support leg; 425, second buffer support leg; 426, first buffer element; 427, second buffer element; 43, second driving module; 431, second actuator; 432, eccentric driving shaft; 433, swing bearing fixing element; 44, parallel wheel; 45, cold water spraying mechanism; 451, spraying pipe; 452, spraying nozzle; 46, first waterproof structure; 461, waterproof seat; 462, outer cover; 463, inner cover; 464, outer water retaining plate; 465, inner water retaining plate; 4651, mounting hole; 4652, fourth water retaining groove; 4653, water guide hole; 466, lifting hole; 467, first water retaining groove; 468, second water retaining groove; 469, third water retaining groove; 4691, water discharge hole; 5, adjusting mechanism; 51, adjusting actuator; 52, rotary linear motion conversion mechanism; 53, linkage element; 6, oven assembly; 61, flushing cavity; 611, high pressure water spraying pipe; 6111, upper water spraying pipe; 6112, lower water spraying pipe; 612, cleaning roller; 613, wringing wheel; 62, cleaning liquid storage tank; 621, tank body; 6211, drain pipe; 6212, filter sheet; 622, water inlet part; 6221, filter basket; 623, filtering part;6231. Liquid replenishment pipe; 624. Water outlet; 6241. Cold water pan; 6242. Water pump; 63. Coating chamber; 631. Release liquid spray pipe; 632. Coating wheel; 633. Spray pipe; 6311. Upper pipe; 6312. Lower pipe; 6313. Release liquid tank; 64. Chemical tank; 641. Screen; 642. Heating pipe; 643. Chemical delivery pump; 65. Drying chamber; 651. Air outlet pipe; 652. Constant temperature chamber; 653. Heat dissipation outlet; 66. Fan; 661. Air filter box; 67. Isolation plate; 671. Conveying port; 68. Conveying wheel assembly; 7. Cleaning mechanism; 71. Cleaning roller; 72. Air blowing pipe; 721. Air blowing trough. Detailed Implementation
[0032] The present invention will now be described in detail with reference to the accompanying drawings.
[0033] like Figures 1 to 15 As shown, this utility model discloses a fully automatic six-axis thickness measuring, grinding, cleaning, coating, and drying integrated machine, and a fully automatic two-axis thickness measuring, cleaning, coating, and drying integrated machine, comprising a frame 1, a conveying mechanism 2, a grinding mechanism 4, an adjusting mechanism 5, and a drying oven assembly 6.
[0034] A conveyor channel is provided through the frame 1;
[0035] Conveying mechanism 2 is mounted on frame 1 and is used to convey workpieces along the conveying channel;
[0036] The grinding mechanism 4 is rotatably mounted inside the frame 1 for grinding workpieces;
[0037] Adjustment mechanism 5 is used to drive grinding mechanism 4 closer to or further away from the workpiece;
[0038] The oven assembly 6 is located at the discharge end of the frame 1 and is used to clean, coat with release liquid, and dry the workpieces after the grinding operation is completed.
[0039] By integrating multiple processes such as grinding, cleaning, coating, and drying into a single machine, full automation and continuous workpiece processing are achieved. This integrated design significantly reduces the time and cost of transferring workpieces between different machines, thereby improving overall production efficiency.
[0040] The cleaning mechanism 7 is located between the grinding mechanism 4 and the oven assembly 6, and can immediately remove residues and impurities from the workpiece surface after the grinding operation. This instant cleaning not only ensures the surface cleanliness of the workpiece before it enters the oven, but also reduces the burden of subsequent cleaning processes and improves overall processing efficiency.
[0041] The oven assembly 6 not only has drying function, but also integrates cleaning and coating release liquid function. This multifunctional design further simplifies the workpiece processing flow, reduces the number of equipment and floor area, and improves the processing quality and consistency.
[0042] The grinding mechanism 4 adopts a multi-axis design, which can flexibly adjust the grinding force on the workpiece, and is suitable for workpieces of different shapes and materials. This design not only improves the flexibility and precision of grinding operation, but also prolongs the service life of the grinding tool.
[0043] In use, the workpiece is sent into the conveying channel in the rack by the conveying mechanism, and the adjustment mechanism 5 drives the grinding mechanism 4 to approach the workpiece for accurate grinding. After grinding is completed, the workpiece continues to move along the conveying channel to the oven assembly 6. In the oven assembly 6, the workpiece sequentially passes through the cleaning, coating release liquid and drying processes. Finally, the workpiece is obtained which is dry, clean and coated with release liquid. During the whole process, the parameters of each process are monitored and controlled in real time to ensure product quality and production efficiency. The close cooperation between each process makes it difficult for the workpiece to have errors during the transfer process.
[0044] As shown in Figure 2 , Figure 5 and Figure 9 , the grinding mechanism 4 of the embodiment includes a grinding wheel 41, a first drive module 42, a second drive module 43, a parallel wheel 44, and a cold water spraying mechanism 45.
[0045] The grinding wheel 41 is rotatably arranged in the rack 1 opposite the parallel wheel 44, and the adjustment mechanism 5 is used to drive the grinding wheel 41 to balance and lift to approach or move away from the workpiece; the first drive module 42 is used to drive the grinding wheel 41 to rotate to perform rotary grinding on the surface of the workpiece. The second drive module 43 is used to drive the grinding wheel 41 to reciprocate axially along the parallel wheel 44. The cold water spraying mechanism 45 is arranged on both sides of the grinding wheel 41 to spray cold water to assist the grinding of the grinding wheel 41 and the workpiece; and the first waterproof structure 46 is arranged at the rotating connection between the grinding wheel 41 and the rack 1.
[0046] The grinding mechanism 4 drives the grinding wheel 41 to rotate through the first drive module 42, achieving rotary grinding on the surface of the workpiece. This grinding method can effectively improve the grinding efficiency and quality. At the same time, the second drive module 43 drives the grinding wheel 41 to reciprocate axially along the parallel wheel 44, further enhancing the grinding effect and making the surface of the workpiece more uniform and smooth.
[0047] The adjustment mechanism 5 can drive the grinding wheel 41 to balance and lift, thereby accurately controlling the distance between the grinding wheel 41 and the workpiece to adapt to the grinding needs of workpieces of different thicknesses or shapes. This accurate control capability helps to avoid the problems of excessive grinding or insufficient grinding, ensuring the accuracy and consistency of grinding.
[0048] In other embodiments, the adjustment mechanism can also be provided with a pressure sensor arranged on the driving grinding wheel 41. When the pressure sensor feeds back that the pressure reaches a preset value, the adjustment mechanism 5 stops driving the driving grinding wheel 41 to balance the lifting, thereby accurately controlling the distance between the grinding wheel 41 and the workpiece.
[0049] The cold water spraying mechanism 45 sprays cold water during the grinding process, which plays a role in lubrication and cooling. Cold water can reduce the friction between the grinding wheel 41 and the workpiece, reduce wear and heat accumulation, thereby prolonging the service life of the grinding wheel 41 and protecting the surface of the workpiece from damage.
[0050] The first waterproof structure 46 arranged at the rotating connection between the grinding wheel 41 and the rack 1 effectively prevents the cold water from seeping out of the rack 1, improving the cleanliness of the entire grinding mechanism 4 outside.
[0051] In use, the first driving module 42 drives the grinding wheel 41 to rotate, while the second driving module 43 drives the grinding wheel 41 to reciprocate along the parallel wheel 44 axis, achieving full-range and uniform grinding of the workpiece surface. The adjustment mechanism 5 precisely adjusts the distance between the grinding wheel 41 and the workpiece by controlling the lifting height of the grinding wheel 41 to adapt to the grinding needs of different workpieces. The cold water spraying mechanism 45 sprays cold water during the grinding process, which plays a role in lubrication, cooling and cleaning, which helps to improve the grinding efficiency and grinding quality. At the same time, the setting of the first waterproof structure 46 prevents the cold water from seeping out of the rack 1, improving the cleanliness of the entire grinding mechanism 4 outside. The entire grinding mechanism 4 has simple structure, convenient operation, high grinding efficiency, and is suitable for grinding processing of various metal and non-metal materials.
[0052] As shown in Figure 5 and Figure 9 The rack 1 of the present embodiment is provided with a fixed frame 11, and the two ends of the grinding wheel 41 are respectively provided with a power shaft seat 411 and a driven shaft seat 412. The power shaft seat 411 and the driven shaft seat 412 are both in rotating connection with the grinding wheel 41, and the power shaft seat 411 and the driven shaft seat 412 are respectively in sliding connection with the fixed frame 11.
[0053] The first driving module 42 includes a first actuator 421, which is in transmission connection with one end of the grinding wheel 41 extending from the power shaft seat 411. The first actuator 421 drives the grinding wheel 41 to rotate through the power shaft seat 411 to perform rotary grinding on the surface of the workpiece.
[0054] Among them, the first actuator 421 is a motor, and the first actuator 421 and one end of the grinding wheel 41 extending from the power shaft seat 411 are in transmission connection through a chain and a sprocket or a transmission wheel and a belt. The present embodiment takes a transmission wheel and a belt as an example.
[0055] As Figure 5 and Figure 9 shown, specifically, the adjustment mechanism 5 includes an adjustment actuator 51, two rotary linear motion conversion mechanisms 52, and a linkage 53. The two rotary linear motion conversion mechanisms 52 are respectively fixed to the fixed frame 11 and used to drive the power shaft seat 411 and the driven shaft seat 412 to slide along the fixed frame 11. The linkage 53 is arranged between the two rotary linear motion conversion mechanisms 52.
[0056] The adjustment actuator 51 is an electric motor, and the rotary linear motion conversion mechanisms 52 are crank slider mechanisms, screw mechanisms, gear and rack mechanisms, worm and gear mechanisms, or ball screw mechanisms, which effectively convert rotary motion into linear motion. Through the adjustment actuator 51, the rotary linear motion conversion mechanisms 52, and the linkage 53 in the adjustment mechanism 5, the balanced lifting of the grinding wheel 41 is achieved. This design enables the grinding wheel 41 to smoothly approach or move away from the workpiece, ensuring the uniformity and precision of grinding.
[0057] The linkage 53 is a connecting rod or a connecting shaft. The adjustment actuator 51 drives the two rotary linear motion conversion mechanisms 52 to work simultaneously through the linkage 53. The two rotary linear motion conversion mechanisms 52 respectively drive the power shaft seat 411 and the driven shaft seat 412 to slide along the fixed frame 11, so that the grinding wheel 41 is balanced and lifted to approach or move away from the workpiece. Due to the synchronous action of the two, the balance of the grinding wheel 41 during lifting is ensured.
[0058] As Figure 9 shown, preferably, the first actuator 421 is provided with a lifting adjustment base 422, which is provided with a guide support foot 423, a first buffer support foot 424, and a second buffer support foot 425. The guide support foot 423, the first buffer support foot 424, and the second buffer support foot 425 are all in sliding connection with the lifting adjustment base 422.
[0059] The first buffer support foot 424 is provided with a first buffer 426, which is sleeved on the upper part of the first buffer support foot 424 and abuts against the bottom of the lifting adjustment base 422.
[0060] The second buffer support foot 425 is provided with a second buffer 427, which is sleeved on the upper part of the second buffer support foot 425 and abuts against the top of the lifting adjustment base 422.
[0061] The lifting adjustment base 422 and the guide support foot 423, the first buffer support foot 424, and the second buffer support foot 425 on the first actuator 421 provide stable support and buffer effect, which helps to reduce vibration and impact during grinding and improve grinding quality.
[0062] The guiding support feet 423 provide basic support functions, while the first and second buffer support feet 424 and 425 absorb and disperse the vibration and impact force generated during the grinding process by abutting against the lifting adjustment base 422 through the first and second buffer members 426 and 427, respectively. The lifting adjustment base 422 is used to balance the lifting of the grinding wheel 41 driven by the first actuator 421 cooperating with the adjustment mechanism 5, so as to avoid affecting the transmission connection between the first actuator 421 and the grinding wheel 41.
[0063] As shown in Figure 10 The driven shaft seat 412 includes a driven shaft plate 4121, a linear sliding seat 4122, and a lifting sliding seat 4123, the lifting sliding seat 4123 is slidingly connected with the fixed frame 11, the linear sliding seat 4122 is arranged on the lifting sliding seat 4123 for driving the grinding wheel 41 to reciprocate along the parallel wheel 44 axis direction, and the driven shaft plate 4121 is rotationally connected with the grinding wheel 41.
[0064] As shown in Figure 10 The second drive module 43 includes a second actuator 431, an eccentric drive shaft 432, and a swing bearing fixing member 433, the second actuator 431 is fixed to the lifting sliding seat 4123 and is used to drive the eccentric drive shaft 432 to rotate, one end of the swing bearing fixing member 433 is rotationally connected with the linear sliding seat 4122, and the other end of the swing bearing fixing member 433 is rotationally connected with the eccentric drive shaft 432. So that the second actuator 431 drives the grinding wheel 41 to reciprocate along the parallel wheel 44 axis direction through the eccentric drive shaft 432, the swing bearing fixing member 433, the linear sliding seat 4122, and the driven shaft plate 4121, which increases the uniformity and efficiency of the grinding.
[0065] Among them, the second actuator 431 is a motor, a DC motor is suitable for applications that require precise speed control and small torque. AC motors are commonly used for applications that require high torque and continuous operation. Step motors are suitable for applications that require precise position control and low speed operation. Servo motors provide high precision, high response speed and closed loop control, suitable for applications that require precise position, speed and acceleration control.
[0066] As shown in Figure 9 Specifically, the cold water spraying mechanism 45 includes a spraying pipe 451, a spraying nozzle 452, a filter box, and a water pump, the spraying pipe 451 is arranged in the rack 1 and is arranged on both sides of the grinding wheel 41, the spraying nozzle 452 faces the grinding wheel 41, the filter box is used to collect cold water inside the rack 1, the water pump is arranged in the filter box and is connected with the spraying pipe 451 for conveying the cold water treated by the filter box to the spraying pipe 451, and the cold water in the spraying pipe 451 is sprayed on the grinding place of the grinding wheel 41 and the workpiece through the spraying nozzle 452, so as to reduce the friction between the grinding wheel 41 and the workpiece.
[0067] The cold water can be water or water-soluble cold water. The present embodiment is exemplified by water.
[0068] As shown in Figure 11 The first waterproof structure 46 of the present embodiment includes a waterproof seat 461, an outer side cover 462, an inner side cover 463, an outer water baffle 464, and an inner water baffle 465. The outer side cover 462 is arranged on the outer side of the waterproof seat 461, and the inner side cover 463 is arranged on the inner side of the waterproof seat 461. The outer side cover 462, the waterproof seat 461, and the inner side cover 463 are all provided with a lifting hole 466 that allows the grinding wheel 41 to balance and lift inside the first waterproof structure 46.
[0069] The waterproof seat 461 is provided with a first waterproof groove 467 on the side close to the outer side cover 462, and the outer water baffle 464 is arranged in the first waterproof groove 467. The outer water baffle 464 is provided with a first mounting hole 4641, and the outer water baffle 464 is sleeved on the end of the grinding wheel 41 through the first mounting hole 4641 and is in sliding connection with the first waterproof groove 467. The waterproof seat 461 is provided with a second waterproof groove 468 and a third waterproof groove 469 in sequence on the side close to the inner side cover 463, and the inner water baffle 465 is provided with a second mounting hole 4651. The inner water baffle 465 is sleeved on the end of the grinding wheel 41 through the second mounting hole 4651 and is in sliding connection with the third waterproof groove 469.
[0070] The outer side cover 462, the waterproof seat 461, and the inner side cover 463 are provided with the lifting hole 466 therebetween, which allows the grinding wheel 41 to balance and lift inside the waterproof structure while maintaining the sealing of the structure.
[0071] The outer water baffle 464 is arranged in the first waterproof groove 467, further enhancing the waterproof performance of the outer side. The inner water baffle 465 is sleeved on the end of the grinding wheel 41 through the second mounting hole 4651 and is in sliding connection with the third waterproof groove 469, forming a waterproof barrier in the inner layer.
[0072] The second waterproof groove 468 and the third waterproof groove 469 are arranged in sequence, providing additional sliding tracks and sealing spaces for both the inner water baffle 465 and the outer water baffle 464, enhancing the stability and reliability of the waterproof structure. Specifically, the outer water baffle 464 is sleeved on the end of the grinding wheel 41 through the first mounting hole 4641 and is in sliding connection with the first waterproof groove 467, and the inner water baffle 465 is sleeved on the grinding wheel 41, so that the grinding wheel 41 is in sliding connection with the third waterproof groove 469 of the waterproof seat 461 through the inner water baffle 465, ensuring that the grinding wheel 41 will not damage the integrity of the waterproof structure during lifting.
[0073] In use, the waterproof structure realizes effective blocking of liquid during the lifting of the grinding wheel 41 through the design of multiple barriers. The outer cover 462, waterproof seat 461 and inner cover 463 jointly constitute the main waterproof shell, and the outer water baffle 464 and inner water baffle 465 provide an additional waterproof layer. The outer water baffle 464 is sleeved on the end of the grinding wheel 41 through the first mounting hole 4641 and is in sliding connection with the first waterproof groove 467. The inner water baffle 465 is sleeved on the grinding wheel 41, so that the grinding wheel 41 is in sliding connection with the third waterproof groove 469 of the waterproof seat 461 through the inner water baffle 465, ensuring that the grinding wheel 41 does not damage the integrity of the waterproof structure during lifting. This design not only improves the waterproof performance of the grinding device, but also protects the internal structure of the grinding process and the grinding device.
[0074] Specifically, the fourth waterproof groove 4652 is arranged in the mounting hole 4651, the inner water baffle 465 is provided with a water guide hole 4653 in communication with the fourth waterproof groove 4652, the water guide hole 4653 is used for guiding the liquid in the fourth waterproof groove 4652 into the third waterproof groove 469, the second waterproof groove 468 is provided with a water outlet hole 4691 for guiding the liquid inside the second waterproof groove 468 into the rack 1, and the water outlet hole 4691 is in communication with the third waterproof groove 469.
[0075] By arranging the fourth waterproof groove 4652 in the mounting hole 4651 of the inner water baffle 465 and in communication with the water guide hole 4653, an additional waterproof layer is formed at the mounting position of the grinding wheel 41. When water seeps from the outside, it is first intercepted by the fourth waterproof groove 4652 and then quickly guided into the third waterproof groove 469 through the water guide hole 4653. At the same time, the water outlet hole 4691 of the second waterproof groove 468 is in communication with the third waterproof groove 469, forming a continuous drainage channel, ensuring that water can be drained in time. This design not only improves the reliability of the waterproof structure, but also optimizes the drainage system and effectively protects the internal structure of the grinding device.
[0076] As shown in Figure 5 The conveying mechanism 2 of the embodiment includes a conveying driver 21, a driving wheel conveying group 22 and a driven pressing wheel conveying group 23. The driving wheel conveying group 22 and the driven pressing wheel conveying group 23 are arranged in the rack 1 in mutual resistance and are arranged opposite to each other along the length direction of the conveying channel, so that the workpiece is conveyed between the driving wheel conveying group 22 and the driven pressing wheel conveying group 23. The conveying driver 21 is used to jointly drive the driving wheel conveying group 22 and the parallel wheel 44 to rotate.
[0077] Specifically, the conveying driver 21 is an electric motor, and the conveying driver 21 drives the driving wheel conveying group 22 and the parallel wheel 44 to rotate through a transmission device. The transmission device is used to transmit the rotating force of the electric motor to the driving wheel of the conveying belt. The transmission device includes a shaft coupling, a speed reducer, and the like. The shaft coupling is used to connect the electric motor and the speed reducer, and ensure the coaxiality therebetween. The speed reducer is used to reduce the rotating speed of the electric motor, and increase the torque, so as to adapt to the load requirement of the conveying belt.
[0078] As shown in Figure 5 , the parallel wheel 44 and the driving wheel conveying group 22 are both provided with the second waterproof structure 24 at the rotating connection position with the rack 1. Specifically, the driving wheel conveying group 22 includes a plurality of driving wheels 221 rotatably connected with the rack 1. The driving wheels 221 and the parallel wheel 44 are both provided with transmission sprockets. The conveying driver 21 is an electric motor, and the conveying driver 21 is connected with the driving wheels 221 and the parallel wheel 44 through a chain.
[0079] The driven pressing wheel conveying group 23 includes a plurality of pressing wheels 231 rotatably connected with the rack 1. The plurality of pressing wheels 231 correspond to the plurality of driving wheels 221 one by one and abut against each other, so that the workpiece is conveyed between the driving wheel conveying group 22 and the driven pressing wheel conveying group 23. The rack 1 is provided with a connecting seat 12 corresponding to the pressing wheels 231.
[0080] The two ends of the pressing wheel 231 are both provided with a quick release mechanism 25 rotatably connected with the pressing wheel 231. The quick release mechanism 25 is connected with the connecting seat 12.
[0081] Through the relative arrangement of the driving wheel conveying group 22 and the driven pressing wheel conveying group 23, the continuous and stable conveying and pressing of the workpiece in the conveying channel are realized. The conveying driver 21 can drive the driving wheel conveying group 22 and the parallel wheel 44 to rotate at the same time, so as to improve the conveying efficiency.
[0082] The parallel wheel 44 and the driving wheel conveying group 22 are both provided with the second waterproof structure 24 at the rotating connection position with the rack 1, so as to effectively prevent the erosion of liquid and moisture.
[0083] Meanwhile, the quick release mechanism 25 is arranged at the two ends of the pressing wheel 231 of the driven pressing wheel conveying group 23, so that the replacement and maintenance of the pressing wheel 231 become more convenient.
[0084] As shown in Figure 6As shown, the second waterproof structure 24 of the embodiment includes a first bearing seat 241, a second bearing seat 242, a water blocking seat 243, a first sealing member 244, and a second sealing member 245. The water blocking seat 243 is fixed to the inner side of the first bearing seat 241, and the second bearing seat 242 is fixed to the outer side of the first bearing seat 241. The water blocking seat 243 blocks the liquid from entering the interior of the first bearing seat 241 and the second bearing seat 242.
[0085] The side of the first bearing seat 241 facing the water blocking seat 243 is provided with a first water blocking groove 2411, and the first sealing member 244 is arranged in the first water blocking groove 2411. The first sealing member 244 provides an additional waterproof barrier for the first bearing seat 241. The side of the first bearing seat 241 facing the second bearing seat 242 is provided with a second water blocking groove 2412, and the second sealing member 245 is arranged in the second water blocking groove 2412. The second sealing member 245 provides an additional waterproof barrier for the second bearing seat 242.
[0086] As shown, Figure 7 Specifically, the first sealing member 244 includes a first sealing body 2441 and a second sealing body 2442 which are integrally formed. The first sealing body 2441 is provided with a first sealing ring 2443, a support side 2444, and a second sealing ring 2445. The second sealing body 2442 is provided with a third sealing ring 2446, a first sealing groove 2447, and a fourth sealing ring 2448.
[0087] The first sealing ring 2443, the support side 2444, the second sealing ring 2445, the first sealing groove 2447, and the fourth sealing ring 2448 form a first sealing cavity. The third sealing ring 2446, the first sealing groove 2447, and the fourth sealing ring 2448 form a second sealing cavity. The double sealing cavity design of the first sealing cavity and the second sealing cavity provides more reliable protection for waterproofing.
[0088] The connection between the fourth sealing ring 2448 and the second sealing ring 2445 is provided with a second sealing groove 2449, which further enhances the tightness of the sealing and reduces the possibility of moisture penetration. The two ends of the third sealing ring 2446 and the fourth sealing ring 2448 are provided with cutting portions 2450. The thickness of the fourth sealing ring 2448 gradually decreases inwardly along the center through the cutting portions 2450. This design helps better adapt to the slight deformation during installation and improves the sealing effect.
[0089] As shown, Figure 8As shown, the quick release mechanism 25 of the embodiment comprises a rotating seat 251, a bending piece 252, an adjusting piece 253, and an elastic piece 254. Through the combined design of the rotating seat 251, the bending piece 252, the adjusting piece 253, and the elastic piece 254, the quick release mechanism 25 realizes the quick pressing and dismounting of the pressing wheel 231 on the workpiece. The user only needs to adjust the adjusting piece 253 to easily change the pressure of the pressing wheel 231 on the workpiece, without the need for complex tools or steps, thereby greatly improving the work efficiency.
[0090] The rotating seat 251 is internally provided with a self-lubricating wear-resistant sleeve, and the self-lubricating wear-resistant sleeve is rotationally connected with the pressing wheel 231. The self-lubricating wear-resistant sleeve provided in the rotating seat 251 not only reduces the friction resistance in the rotating process, but also prolongs the service life of the mechanism.
[0091] The top of the bending piece 252 is provided with an adjusting hole 2521, the adjusting piece 253 is screwed with the rotating seat 251 through the adjusting hole 2521, and the elastic piece 254 is sleeved on the outside of the adjusting piece 253 and abuts between the bending piece 252 and the rotating seat 251. The provision of the elastic piece 254 enables the quick release mechanism 25 to have a certain elastic adaptation capability, so that the quick release mechanism 25 can be finely adjusted according to the shape and size of the workpiece, thereby ensuring the close contact between the pressing wheel 231 and the workpiece.
[0092] The two ends of the bending piece 252 are respectively buckled with the connecting seat 12, so that the pressing wheel 231 is fixed in the inner wall of the rack 1 through the cooperation of the quick release mechanism 25 and the connecting seat 12.
[0093] Specifically, the two ends of the bending piece 252 are provided with buckling grooves 2522, the connecting seat 12 is provided with a cooperating block 121, the buckling grooves 2522 are buckled with the cooperating block 121, the adjusting piece 253 is locked, and the elastic piece 254 is compressed and acts on the rotating seat 251, so that the pressing wheel 231 can be rotationally pressed against the top of the workpiece.
[0094] The buckling grooves 2522 at the two ends of the bending piece 252 are buckled with the cooperating block 121 of the connecting seat 12, the adjusting piece 253 is locked, the elastic piece 254 is compressed and acts on the rotating seat 251, thereby realizing the stable pressing of the pressing wheel 231 on the workpiece. This locking mechanism is not only simple and effective, but also can ensure that the pressing wheel 231 will not loosen due to vibration or external force during work.
[0095] Specifically, the two sides of the rotating seat 251 are provided with sliding grooves 2511, the inner sides of the connecting seat 12 are provided with sliding blocks 122, and the rotating seat 251 is slidingly connected with the sliding blocks 122 of the connecting seat 12 through the sliding grooves 2511, so that when the elastic piece 254 is compressed and acts on the rotating seat 251, the rotating seat 251 slides along the sliding grooves 2511, thereby preventing the rotating seat 251 from shaking.
[0096] As shown in FIG. 6, the quick release mechanism 25 is used for pressing the workpiece 2 on the top of the pressing wheel 231, and the pressing wheel 231 is fixed in the inner wall of the rack 1 through the cooperation of the quick release mechanism 25 and the connecting seat 12. Figure 3As shown, the rack 1 of the embodiment includes an upper isolation part 13 and a lower collection basin 14 arranged at the bottom of the upper isolation part 13 for collecting the chilled water or grinding waste inside the upper isolation part 13.
[0097] The upper isolation part 13 is internally provided with a plurality of isolation plates 131, which divide the upper isolation part 13 into a detection cavity 132, a grinding cavity 133, and a cleaning cavity 135.
[0098] The conveying channel penetrates through the detection cavity 132, the grinding cavity 133, and the cleaning cavity 135.
[0099] A thickness detector can be arranged in the detection cavity 132 for detecting the thickness of the workpiece, so that the adjusting mechanism 5 can drive the grinding wheel 41 to balance and lift according to the thickness of the workpiece, thereby accurately controlling the distance between the grinding wheel 41 and the workpiece to adapt to the grinding requirements of workpieces of different thicknesses or shapes.
[0100] The number of grinding mechanisms 4 is at least 6, and two adjacent grinding mechanisms 4 in the grinding cavity 133 are arranged upside down, so that the grinding mechanisms 4 in the grinding cavity 133 simultaneously grind the top and bottom of the workpiece.
[0101] The rack 1 integrates multiple functions such as detection, grinding, and cleaning in one, and through reasonable space layout and isolation design, it realizes a complete processing flow from detection to cleaning of the workpiece, greatly improving the work efficiency and automation degree.
[0102] Through the upside-down arrangement of the two adjacent grinding mechanisms 4 in the grinding cavity 133, the top and bottom of the workpiece can be simultaneously ground, which not only improves the grinding efficiency but also ensures the uniformity and consistency of the workpiece surface.
[0103] The design of the lower collection basin 14 can conveniently collect the chilled water or grinding waste generated inside the upper isolation part 13, avoid the pollution of the waste to the working environment and equipment, and also facilitate the subsequent treatment of the waste.
[0104] Through reasonable space layout and isolation design, the internal space of the rack 1 is fully utilized, which not only improves the compactness and stability of the equipment but also reduces the production cost and floor area.
[0105] The cleaning mechanism is arranged in the cleaning cavity 135, and through the cleaning roller and air blowing pipe of the cleaning mechanism, the workpiece surface can be cleaned in all directions, effectively removing the residues and impurities generated during the grinding process, and improving the cleanliness and quality of the workpiece.
[0106] Specifically, the lower collection basin 14 includes a liquid collecting part 141 and a filtrate part 142, and a filter layer 143 is arranged between the liquid collecting part 141 and the filtrate part 142.
[0107] Specifically, the filter layer 143 is provided with a first filter screen, a collection conveyor belt, a collection box and a second filter screen, the collection conveyor belt and the collection box are both arranged between the first filter screen and the second filter screen, and the collection box is arranged at the discharge end of the collection conveyor belt for collecting the grinding waste conveyed by the collection conveyor belt.
[0108] The collection conveyor belt comprises a driving motor, rollers and a conveyor belt, the conveyor belt is sleeved on at least two rollers, and the driving motor drives at least one roller to rotate. The properties and quantity of the grinding waste can be adjusted, such as adjusting the conveying speed of the collection conveyor belt, replacing the conveyor belt made of different materials, etc. For example, a mesh conveyor belt is used, and liquid can fall back to the second filter screen through the conveyor belt.
[0109] By arranging the first filter screen and the second filter screen, double filtration of the grinding waste is realized, and the fine particles and impurities generated in the grinding process are effectively intercepted, thereby improving the filtering effect. Meanwhile, the cooperation of the collection conveyor belt and the collection box can automatically and continuously convey the grinding waste from the filter layer 143 to the collection box, thereby realizing rapid and efficient collection of the waste.
[0110] Specifically, the collection conveyor belt is provided with a protective edge in the conveying direction, which reduces the grinding waste from spilling out of the collection conveyor belt. The rack 1 is provided with a flushing pipe, which is connected with an external clean water source, thereby facilitating cleaning of the lower collection basin 14.
[0111] As shown in Figure 3 The top of the upper isolation part 13 is provided with a plurality of cover plates 136, and the top of the upper isolation part 13 is provided with a plurality of interval beams 137 and a plurality of bearing edge strips 138. The interval beams 137 and the bearing edge strips 138 are arranged at intervals to form a plurality of bearing edge frames, and the plurality of bearing edge frames correspond to the detection cavities 132, the grinding cavities 133 and the cleaning cavities 135 respectively. The plurality of cover plates 136 are arranged one by one corresponding to the plurality of bearing edge frames.
[0112] The top of the upper isolation part 13 forms a plurality of bearing edge frames through the interval beams 137 and the bearing edge strips 138, and the cover plates 136 corresponding thereto, which constitutes a modular design. This design enables the detection cavities 132, the grinding cavities and the cleaning cavities 135 to be independently operated and maintained, without the need to disassemble the entire upper isolation part 13, thereby greatly improving the convenience and efficiency of maintenance. The interval arrangement of the interval beams 137 and the bearing edge strips 138 not only forms the bearing edge frames, but also enhances the overall structural stability of the upper isolation part 13.
[0113] The cover plate 136 is correspondingly arranged with the bearing frame to ensure the sealing between the functional cavities. This not only prevents the leakage of grinding liquid, waste and the like between different functional cavities, but also maintains the stable environment in each functional cavity, thereby improving the operation efficiency of the equipment and the processing quality of the workpiece. The design of the cover plate 136 enables the operator to conveniently open or close the cover plate 136 of each functional cavity for observation and operation.
[0114] As shown in Figure 3 and Figure 4 Preferably, the spacing cross beam 137 includes a surface beam 1371 and a support rod 1372.
[0115] The surface beam 1371 and the support rod 1372 are arranged along the width direction of the rack 1 and connected to the inner wall of the rack 1. The surface beam 1371 is provided with a bearing plate 1373 on both sides for bearing the cover plate 136.
[0116] The bearing plate 1373 is vertically provided with a limiting plate 1374 for limiting the displacement of the cover plate 136, and the limiting plate 1374 is provided with a leakage hole 1375 allowing the liquid on the bearing plate 1373 to flow into the upper isolation part 13. The horizontal height of the bearing plate 1373 is lower than that of the surface beam 1371, preventing the liquid on the bearing plate 1373 from overflowing the surface beam 1371.
[0117] The spacing cross beam 137 is composed of the surface beam 1371 and the support rod 1372, both of which are arranged along the width direction of the rack 1 and connected to the inner wall of the rack 1. This design enhances the structural stability and bearing capacity of the spacing cross beam 137, enabling the upper isolation part 13 to be more stably installed in the rack 1 and to withstand greater loads, thereby ensuring the long-term stable operation of the equipment.
[0118] The bearing plate 1373 is arranged on both sides of the surface beam 1371 and has a horizontal height lower than that of the surface beam 1371, effectively preventing the liquid, such as grinding liquid and cleaning liquid, on the bearing plate 1373 from overflowing the surface beam 1371 and avoiding the overflow or leakage of the liquid to other parts of the rack 1. At the same time, the leakage hole 1375 provided on the limiting plate 1374 allows the liquid on the bearing plate 1373 to flow into the upper isolation part 13, achieving orderly discharge and collection of the liquid and maintaining the cleanliness and dryness of the interior of the rack 1.
[0119] The limiting plate 1374 vertically arranged on the bearing plate 1373 is used to limit the displacement of the cover plate 136, ensuring that the cover plate 136 can be firmly fixed on the bearing plate 1373 when closed, preventing the cover plate 136 from loosening or falling off during the operation of the equipment.
[0120] The design of the spacing cross beam 137 and the bearing plate 1373 enables each part of the upper isolation part 13 to be more easily disassembled and assembled, facilitating the maintenance and cleaning of the equipment.
[0121] As shown in the drawings, the oven assembly 6 of the present embodiment comprises a rinsing cavity 61, a cleaning liquid storage tank 62, a coating cavity 63, a chemical tank 64, a drying cavity 65 and a fan 66. Figures 12 to 14
[0122] The rinsing cavity 61, the coating cavity 63 and the drying cavity 65 are each provided with an isolation plate 67, the isolation plate 67 is provided with a conveying port 671 allowing work to pass through, and the rinsing cavity 61, the coating cavity 63 and the drying cavity 65 are each provided with a conveying wheel set 68, which is used to convey the workpiece along the rinsing cavity 61, the coating cavity 63 and the drying cavity 65 through the conveying port 671, so that the workpiece is cleaned in the rinsing cavity 61, coated with release liquid in the coating cavity 63 and dried in the drying cavity 65.
[0123] The bottom of the rinsing cavity 61 is connected to the water inlet end of the cleaning liquid storage tank 62, so that the sewage after cleaning can be recycled to the cleaning liquid storage tank 62, reducing the impact on the environment around the equipment. The rinsing cavity 61 is provided with a high-pressure water jet pipe 611 and a cleaning roller 612, the cleaning roller 612 is arranged at the entrance end of the rinsing cavity 61, and the high-pressure water jet pipe 611 is arranged at one side of the rinsing cavity 61 close to the coating cavity 63. The high-pressure water jet pipe 611 is connected to the water outlet end of the cleaning liquid storage tank 62, so that the high-pressure water jet pipe 611 is connected to the cleaning liquid storage tank 62.
[0124] In use, the cleaning liquid is stored in the cleaning liquid storage tank 62, the workpiece surface is sprayed by the high-pressure water jet pipe 611 to flush the dirt on the workpiece surface, and the cleaning roller 612 is used for scrubbing, and the sewage after cleaning is returned to the cleaning liquid storage tank 62.
[0125] The specific cleaning liquid can be water, an alkaline cleaner, an acidic cleaner, an organic solvent cleaner or an emulsified cleaner. In the present embodiment, the cleaning liquid is water.
[0126] The bottom of the coating cavity 63 is connected to the chemical inlet end of the chemical tank 64, so that the excess release liquid after coating can be recycled. The coating cavity 63 is provided with a release liquid spraying pipe 631 and a coating wheel 632, the coating wheel 632 is rotatably arranged in the coating cavity 63, the release liquid spraying pipe is used to supply release liquid to the coating wheel and is connected to the chemical outlet end of the chemical tank, the release liquid is sprayed to the coating wheel 632 through the release liquid spraying pipe 631, and the coating wheel 632 is rotated to uniformly coat the release liquid on the workpiece surface.
[0127] Specifically, the coating wheel 632 can be driven to rotate by the cooperation of a motor and a transmission member.
[0128] The drying cavity 65 is connected with the air inlet end of the fan 66, and the drying cavity 65 is provided with an air outlet pipe 651 connected with the air outlet end of the fan 66. Hot air is blown out by the fan 66, and the hot air or cold air is blown to the workpiece through the air outlet pipe 651, so that the release liquid on the workpiece is dried, and the hot air is returned to the inside of the fan 66 through the air inlet end of the fan 66 to be heated again, which reduces the energy consumption of heating air and also speeds up the efficiency of blowing hot air by the fan 66.
[0129] As shown in Figure 13 The high-pressure water spraying pipe 611 of the embodiment includes an upper water spraying pipe 6111 and a lower water spraying pipe 6112, the upper water spraying pipe 6111 and the lower water spraying pipe 6112 are oppositely arranged, and the water outlets of the upper water spraying pipe 6111 and the lower water spraying pipe 6112 are both directed towards the direction of the cleaning roller 612, which on one hand realizes washing the upper and lower surfaces of the workpiece at the same time, and on the other hand, by simultaneously spraying the cleaning liquid to the cleaning roller 612 through the upper water spraying pipe 6111 and the lower water spraying pipe 6112, the cleaning roller 612 is facilitated to scrub the surface of the workpiece to remove dirt and residues on the roller, thereby improving the cleaning efficiency and quality.
[0130] The side of the washing cavity 61 close to the coating cavity 63 is further provided with a water squeezing roller 613 for squeezing water on the surface of the workpiece, and the water squeezing roller 613 can be provided in multiple groups, two water squeezing rollers 613 being one group, and the two water squeezing rollers 613 simultaneously squeeze the upper and lower surfaces of the workpiece to squeeze out water droplets on the surface of the workpiece, thereby reducing the water on the surface of the workpiece.
[0131] The coating roller 632 is provided in multiple, two coating rollers 632 being oppositely arranged at the upper and lower ends of the workpiece. The release liquid spraying pipe 631 is provided with an upper pipe 6311 and a lower pipe 6312, the upper pipe 6311 is arranged above the coating roller 632 for spraying the release liquid to the coating roller 632, and the lower pipe 6312 is provided with a release liquid tank 6313 for containing the release liquid, and the coating roller 632 is partially immersed in the release liquid in the release liquid tank 6313, thereby realizing coating the release liquid to the upper and lower ends of the workpiece at the same time.
[0132] The coating cavity 63 is further provided with multiple spraying pipes 633, the multiple spraying pipes 633 are all connected with the medicine outlet end of the medicine tank 64, and two spraying pipes 633 are oppositely arranged between the two coating rollers 632, and the spraying pipes 633 can spray the release liquid to the surface of the workpiece twice, so that the release liquid on the surface of the workpiece is more evenly divided.
[0133] The number of the air outlet pipes 651 is at least two, and the two air outlet pipes 651 are oppositely arranged to blow air to the upper and lower ends of the workpiece at the same time, so that the release liquid on the surfaces of the upper and lower ends of the workpiece is dried.
[0134] The drying cavity 65 is further provided with a constant temperature chamber 652, the constant temperature chamber 652 is provided with a heat dissipation outlet 653, the temperature of the drying cavity 65 is kept at a preset temperature through the constant temperature chamber 652, the speed of drying the surface of the workpiece from the release liquid is accelerated, and the water vapor can be discharged through the heat dissipation outlet 653, and meanwhile the temperature and humidity of the constant temperature chamber 652 can be adjusted.
[0135] As shown in Figure 14 The cleaning liquid storage tank 62 of the embodiment includes a tank body 621 for storing cleaning liquid,
[0136] The tank body 621 is provided with a drain pipe 6211 and a filter sheet 6212,
[0137] The drain pipe 6211 is used for draining the cleaning liquid in the tank body 621;
[0138] The filter sheet 6212 divides the tank body 621 into a water inlet part 622, a filtering part 623 and a water outlet part 624;
[0139] The water inlet part 622 is provided with a filter basket 6221 for filtering the recovered cleaning liquid;
[0140] The filtering part 623 is provided with a liquid supplement pipe 6231, the liquid supplement pipe 6231 is used for supplementing the cleaning liquid in the tank body 621;
[0141] The water outlet part 624 is provided with a cold water tray 6241, a water temperature sensor and a water pump 6242,
[0142] The cold water tray 6241 is connected with an external cleaning source and is used for heat exchange with the cleaning liquid in the tank body 621 to control the temperature of the cleaning liquid, the water temperature sensor is used for monitoring the temperature of the cleaning liquid in the tank body 621 in real time, and the water pump 6242 is connected with the high-pressure water spraying pipe 611;
[0143] The chemical liquid tank 64 includes a screen 641, a heating pipe 642 and a chemical liquid pump 643, the screen 641 is arranged at the chemical liquid inlet end of the chemical liquid tank 64 and is used for filtering the recovered release liquid, the heating pipe 642 is arranged in the chemical liquid tank 64 and is used for controlling the temperature of the release liquid in the chemical liquid tank 64, and the chemical liquid pump 643 is arranged outside the chemical liquid tank 64 and is connected with the chemical liquid tank 64 and the release liquid spraying pipe 631 through pipelines.
[0144] The air inlet end of the fan 66 is provided with an air filter box 661, and external air enters the fan 66 after being filtered by the air filter box 661.
[0145] Through the filter basket 6221 and the filter sheet 6212, the recovered cleaning liquid can be effectively filtered, impurities can be removed, and the recycling efficiency of the cleaning liquid can be improved.
[0146] The cold water tray 6241 is connected to an external cleaning source, and controls the temperature of the cleaning liquid through heat exchange, ensuring that the cleaning liquid works at an appropriate temperature, improving the cleaning effect.
[0147] The liquid supplement pipe 6231 allows the cleaning liquid to be supplemented into the box 621, so as to adjust the concentration of the cleaning liquid as needed.
[0148] The water temperature sensor monitors the temperature of the cleaning liquid in real time, ensuring that the cleaning process is carried out under optimal temperature conditions.
[0149] The screen 641 filters the recovered release liquid, preventing impurities from entering the chemical tank 64 and ensuring the spraying quality.
[0150] The heating pipe 642 controls the temperature of the release liquid in the chemical tank, ensuring that the release liquid has appropriate fluidity when sprayed, improving the spraying effect.
[0151] The chemical delivery pump 643 precisely controls the delivery amount of the release liquid, achieving precise spraying control.
[0152] The air filter box 661 filters external air, preventing dust and impurities from entering the fan 66, protecting the internal components of the system, and improving air quality.
[0153] As shown in Figure 15 , the cleaning mechanism 7 of the embodiment includes cleaning rollers 71 for rolling the workpiece surface and air blowing pipes 72 for cleaning the workpiece surface by blowing air;
[0154] The number of cleaning rollers 71 is multiple, and two cleaning rollers 71 are oppositely arranged to simultaneously roll and clean the upper and lower surfaces of the workpiece.
[0155] The air blowing pipe 72 is connected to an external air compressor, and the number of air blowing pipes 72 is at least two. Two air blowing pipes 72 are arranged at the upper and lower ends of the conveying channel, and the surface of the air blowing pipe 72 is provided with a plurality of air blowing grooves 721 arranged at intervals.
[0156] By arranging multiple cleaning rollers 71 oppositely arranged, the upper and lower surfaces of the workpiece can be simultaneously cleaned by rolling, greatly improving the cleaning efficiency. This double-sided cleaning method reduces the need for workpiece turning or additional cleaning steps, simplifying the operation process.
[0157] The arrangement of the air blowing pipe 72 further enhances the cleaning effect. The air blowing pipe is connected to an external air compressor, and air is blown out through the air blowing grooves 721, effectively removing residues, dust and moisture on the surface of the workpiece, making the cleaning more thorough.
[0158] The above merely describes preferred embodiments of the present application, and for ordinary skilled people in the art, changes can be made in the specific embodiments and application scope according to the idea of the present application, and the content of the specification should not be understood as a limitation to the present application.
[0159] The above merely describes preferred embodiments of the present application, and for ordinary skilled people in the art, changes can be made in the specific embodiments and application scope according to the idea of the present application, and the content of the specification should not be understood as a limitation to the present application.
Claims
1. A fully automatic thickness measuring six-axis polishing, cleaning, coating, and drying all-in-one machine, characterized in that, A rack (1), a conveying mechanism (2), a grinding mechanism (4), an adjusting mechanism (5), an oven assembly (6), and a cleaning mechanism (7), The rack (1) is provided with a conveying channel; The conveying mechanism (2) is arranged on the rack (1) and is used for conveying the workpiece to move along the conveying channel; The grinding mechanism (4) is rotatably arranged in the rack (1) and is used for grinding the workpiece; The adjusting mechanism (5) is used for driving the grinding mechanism (4) to approach or move away from the workpiece; The oven assembly (6) is arranged at the discharge end of the rack (1) and is used for cleaning, coating release liquid, and drying the workpiece after the grinding operation; The cleaning mechanism (7) is arranged between the grinding mechanism (4) and the oven assembly (6) and is used for removing residues and impurities generated during the grinding process.
2. The full-automatic thickness measuring six-axis polishing, cleaning, coating and drying all-in-one machine according to claim 1, characterized in that, The grinding mechanism (4) comprises a grinding wheel (41), a first driving module (42), a second driving module (43), a parallel wheel (44), and a cold water spraying mechanism (45); The grinding wheel (41) and the parallel wheel (44) are rotatably arranged in the rack (1) in opposition, and the adjusting mechanism (5) is used for driving the grinding wheel (41) to balance and lift to approach or move away from the workpiece; The first driving module (42) is used for driving the grinding wheel (41) to rotate to perform rotary grinding on the surface of the workpiece; The second driving module (43) is used for driving the grinding wheel (41) to reciprocate axially along the parallel wheel (44) for grinding; The cold water spraying mechanism (45) is arranged on both sides of the grinding wheel (41) and is used for spraying cold water to assist the grinding of the grinding wheel (41) and the workpiece; A first waterproof structure (46) is arranged at the rotary connection between the grinding wheel (41) and the rack (1).
3. The full-automatic thickness measuring six-axis polishing, cleaning, coating and drying all-in-one machine according to claim 2, characterized in that, The rack (1) is provided with a fixed frame (11), both ends of the grinding wheel (41) are respectively provided with a power shaft seat (411) and a driven shaft seat (412), the power shaft seat (411) and the driven shaft seat (412) are rotatably connected with the grinding wheel (41), and the power shaft seat (411) and the driven shaft seat (412) are respectively slidably connected with the fixed frame (11); The first driving module (42) comprises a first actuator (421), the first actuator (421) is drivingly connected with one end of the grinding wheel (41) extending from the power shaft seat (411), and the first actuator (421) drives the grinding wheel (41) to rotate to perform rotary grinding on the surface of the workpiece through the power shaft seat (411); The driven shaft seat (412) comprises a driven shaft plate (4121), a linear sliding seat (4122), and a lifting sliding seat (4123), the lifting sliding seat (4123) is slidably connected with the fixed frame (11), the linear sliding seat (4122) is arranged on the lifting sliding seat (4123) and is used for driving the grinding wheel (41) to reciprocate axially along the parallel wheel (44) for grinding, and the driven shaft plate (4121) is rotatably connected with the grinding wheel (41). The second driving module (43) comprises a second actuator (431), an eccentric driving shaft (432) and a swing bearing fixing member (433), the second actuator (431) is fixed to the lifting sliding seat (4123) and is used for driving the eccentric driving shaft (432) to rotate, one end of the swing bearing fixing member (433) is rotatably connected with the linear sliding seat (4122), and the other end of the swing bearing fixing member (433) is rotatably connected with the eccentric driving shaft (432).
4. The full-automatic thickness measuring, six-axis polishing, cleaning, coating and drying all-in-one machine according to claim 3, characterized in that, The first waterproof structure (46) comprises a waterproof seat (461), an outer cover (462), an inner cover (463), an outer water baffle (464) and an inner water baffle (465), The outer cover (462) is arranged on the outer side of the waterproof seat (461), the inner cover (463) is arranged on the inner side of the waterproof seat (461), and the outer cover (462), the waterproof seat (461) and the inner cover (463) are all provided with lifting holes (466) allowing the grinding wheel (41) to balance and lift inside the first waterproof structure (46); The waterproof seat (461) is provided with a first waterproof groove (467) on the side close to the outer cover (462), and the outer water baffle (464) is arranged in the first waterproof groove (467); The outer water baffle (464) is provided with a first mounting hole (4641), and the outer water baffle (464) is sleeved on the end of the grinding wheel (41) through the first mounting hole (4641) and is in sliding connection with the first waterproof groove (467); The waterproof seat (461) is provided with a second waterproof groove (468) and a third waterproof groove (469) in sequence on the side close to the inner cover (463), the inner water baffle (465) is provided with a mounting hole (4651), and the inner water baffle (465) is sleeved on the end of the grinding wheel (41) through the mounting hole (4651) and is in sliding connection with the third waterproof groove (469).
5. The full-automatic thickness measuring six-axis polishing, cleaning, coating and drying all-in-one machine according to claim 3, characterized in that, The conveying mechanism (2) comprises a conveying driver (21), a driving wheel conveying group (22) and a driven pressing wheel conveying group (23), The driving wheel conveying group (22) and the driven pressing wheel conveying group (23) are rotatably arranged in the rack (1) and oppositely arranged along the length direction of the conveying channel, and the conveying driver (21) is used for driving the driving wheel conveying group (22) and the parallel wheel (44) to rotate; The parallel wheel (44) and the rotating connection part between the driving wheel conveying group (22) and the rack (1) are both provided with a second waterproof structure (24); The driven pressing wheel conveying group (23) comprises a plurality of pressing wheels (231) rotatably connected with the rack (1), and the rack (1) is provided with a connecting seat (12) corresponding to the pressing wheels (231). Both ends of the pressing wheel (231) are provided with quick release mechanisms (25) connected with the pressing wheel (231), and the quick release mechanisms (25) are connected with the connecting seat (12).
6. The full-automatic thickness measuring six-axis polishing, cleaning, coating, and drying all-in-one machine according to claim 5, characterized in that, The second waterproof structure (24) comprises a first bearing seat (241), a second bearing seat (242), a water blocking seat (243), a first sealing element (244) and a second sealing element (245), the water blocking seat (243) is fixed to the inner side of the first bearing seat (241), and the second bearing seat (242) is fixed to the outer side of the first bearing seat (241). The first bearing seat (241) is provided with a first water blocking groove (2411) on the side facing the water blocking seat (243), the first sealing element (244) is arranged in the first water blocking groove (2411), and the first bearing seat (241) is provided with a second water blocking groove (2412) on the side facing the second bearing seat (242), and the second sealing element (245) is arranged in the second water blocking groove (2412).
7. The full-automatic thickness measuring six-axis polishing, cleaning, coating and drying all-in-one machine according to claim 1, characterized in that, The adjusting mechanism (5) comprises an adjusting actuator (51), two rotary-linear motion conversion mechanisms (52) and a linkage (53), the two rotary-linear motion conversion mechanisms (52) are respectively fixed to the fixed frame (11) and used for driving the driving shaft seat (411) and the driven shaft seat (412) to slide along the fixed frame (11), and the linkage (53) is arranged between the two rotary-linear motion conversion mechanisms (52).
8. The full-automatic thickness measuring six-axis polishing, cleaning, coating and drying all-in-one machine according to claim 1, characterized in that, The oven assembly (6) comprises a flushing cavity (61), a cleaning liquid storage tank (62), a coating cavity (63), a medicine tank (64), a drying cavity (65) and a fan (66), The flushing cavity (61), the coating cavity (63) and the drying cavity (65) are all provided with isolation plates (67), the isolation plates (67) are all provided with conveying ports (671) allowing workpieces to pass through, the flushing cavity (61), the coating cavity (63) and the drying cavity (65) are all provided with conveying wheel groups (68), and the conveying wheel groups (68) are used for conveying workpieces along the flushing cavity (61), the coating cavity (63) and the drying cavity (65) through the conveying ports (671). The cleaning liquid storage tank (62) is used for storing cleaning liquid, the bottom of the flushing cavity (61) is connected with the water inlet end of the cleaning liquid storage tank (62), the flushing cavity (61) is provided with a high-pressure water spraying pipe (611) and a cleaning roller (612), the cleaning roller (612) is arranged at the inlet end of the flushing cavity (61), the high-pressure water spraying pipe (611) is arranged at the side of the flushing cavity (61) close to the coating cavity (63), and the high-pressure water spraying pipe (611) is connected with the water outlet end of the cleaning liquid storage tank (62). The bottom of the coating cavity (63) is connected with the medicine inlet end of the medicine tank (64), a release liquid spraying pipe (631) and a coating wheel (632) are arranged in the coating cavity (63), the coating wheel (632) is rotationally arranged in the coating cavity (63), and the release liquid spraying pipe (631) is arranged above the coating wheel (632) and is connected with the medicine outlet end of the medicine tank (64); The drying cavity (65) is connected with the air inlet end of the fan (66), and an air outlet pipe (651) is arranged in the drying cavity (65) and connected with the air outlet end of the fan (66).
9. The full-automatic thickness measuring six-axis polishing, cleaning, coating and drying all-in-one machine according to claim 8, characterized in that, The cleaning liquid storage tank (62) comprises a tank body (621) for storing cleaning liquid, A drain pipe (6211) and a filter piece (6212) are arranged in the tank body (621), The drain pipe (6211) is used for draining the cleaning liquid in the tank body (621); The filter piece (6212) divides the tank body (621) into a water inlet part (622), a filtering part (623) and a water outlet part (624); The water inlet part (622) is provided with a filter basket (6221) for filtering and recycling the cleaning liquid; The filtering part (623) is provided with a liquid supplement pipe (6231) for supplementing the cleaning liquid in the tank body (621); The water outlet part (624) is provided with a cold water disc (6241), a water temperature sensor and a water pump (6242), The cold water disc (6241) is connected with an external cleaning source and is used for heat exchange with the cleaning liquid in the tank body (621) to control the temperature of the cleaning liquid, the water temperature sensor is used for monitoring the temperature of the cleaning liquid in the tank body (621) in real time, and the water pump (6242) is connected with the high-pressure water spraying pipe (611); The medicine tank (64) comprises a screen (641), a heating pipe (642) and a medicine conveying pump (643), the screen (641) is arranged at the medicine inlet end of the medicine tank (64) and is used for filtering and recycling the release liquid, the heating pipe (642) is arranged in the medicine tank (64) and is used for controlling the temperature of the release liquid in the medicine tank (64), and the medicine conveying pump (643) is arranged outside the medicine tank (64) and is connected with the medicine tank (64) and the release liquid spraying pipe (631) through pipes; The air inlet end of the fan (66) is provided with an air filter tank (661), and external air enters the fan (66) after being filtered by the air filter tank (661).
10. The full-automatic thickness measuring six-axis polishing, cleaning, coating and drying all-in-one machine according to claim 1, characterized in that, The cleaning mechanism (7) comprises cleaning rollers (71) for rolling and brushing the surface of the workpiece and air blowing pipes (72) for cleaning the surface of the workpiece by blowing air; The number of the cleaning rollers (71) is plural, and two cleaning rollers (71) are oppositely arranged to simultaneously roll and brush the upper and lower surfaces of the workpiece. The blowing pipe (72) is connected with an external air compressor, the number of the blowing pipe (72) is at least two, two blowing pipes (72) are arranged at the upper and lower ends of the conveying channel respectively, and a plurality of interval arranged blowing grooves (721) are arranged on the surface of the blowing pipe (72).
Citation Information
Cited By
Full-automatic thickness-measuring six-axis grinding, cleaning, coating and drying all-in-one machine
CN119871205A