Glue scraping and controlling tool for wet winding forming equipment
By using a glue scraper and glue control tool in a wet winding molding machine, the problems of uneven glue impregnation of fiber bundles and fiber breakage during extrusion roller winding are solved, achieving more efficient glue distribution and production stability, and simplifying the equipment structure.
Patent Information
- Application Number
- CN202422959933.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In existing wet winding molding equipment, it is difficult to quickly and evenly impregnate the fiber bundles with glue, the extrusion roller is prone to winding and breaking of filaments, the structure is complex and requires additional equipment investment.
The extrusion and control assembly includes a front lower scraper, a rear lower scraper, and an upper scraper. The scraper blades scrape the surface of the fiber bundle to control the distribution of adhesive and adjust the scraping force, simplifying the structure and reducing the risk of fiber breakage.
It improves the wetting effect and production stability of fiber bundles, simplifies operation, and reduces equipment complexity and investment costs.
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Figure CN223948285U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of fiber composite material processing, and specifically relates to a glue scraping and controlling tool for a wet winding forming equipment. BACKGROUND
[0002] Fiber winding forming is one of the main manufacturing processes of resin-based composite materials. According to the process characteristics, the fiber winding forming process is usually divided into dry winding forming process, wet winding forming process and semi-dry winding forming process. In the existing technology, the wet winding forming process is as follows: after the fiber bundle is impregnated with resin glue, it is directly wound on the core mold or inner liner to form a reinforced plastic product, and then the excess glue in the filament bundle is squeezed out by using an extrusion roller to apply pressure, and finally it is cured and formed.
[0003] However, when using the existing technology for glue scraping and control, the following problems exist:
[0004] ① The diameter of the fibers in the fiber bundle is generally a few microns, and the number of fibers in a bundle is generally between several thousand and several tens of thousands. The thin and dense characteristics of the fiber bundle make it difficult for the fibers in the fiber bundle to be quickly and uniformly impregnated with glue. Although the impregnation of glue into the fiber bundle is assisted under the pressure of the pressure-adjusted extrusion roller, the effect of fiber impregnation is not very ideal due to the limited contact range and residence time of the two roller surfaces.
[0005] ② The pressure-adjusted extrusion roller rotates with the impregnation outlet roller, which can wrap the broken filaments in the fiber bundle around the pressure-adjusted extrusion roller. If not handled in time, it can cause serious winding and even filament breakage, which not only increases the workload but also seriously affects the stability of production.
[0006] ③ The extrusion pressure of the pressure-adjusted extrusion roller is adjusted by a gas cylinder, which has a relatively complex structure.
[0007] ④ The power source of the pressure-adjusted extrusion roller is compressed air, which requires additional configuration of compressed air and other auxiliary equipment, increasing additional equipment investment. INVENTION CONTENTS
[0008] The utility model aims to provide a glue scraping and controlling tool for a wet winding forming equipment to solve the problems raised in the background technology.
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0010] A kind of glue scraping control glue tool for wet winding forming equipment, including impregnation roller and impregnation outlet roller located at the left and right ends of impregnation roller, the right end of the impregnation outlet roller is provided with extrusion glue control assembly, the extrusion glue control assembly includes front lower scraping plate, rear lower scraping plate and upper scraping plate, the upper scraping plate is located between front lower scraping plate and rear lower scraping plate, the front and rear ends of the upper scraping plate are embedded with positioning screw rod, the upper and lower ends of the positioning screw rod are engaged with a set of locking nuts.
[0011] As a further scheme of the utility model: the structure of front lower scraping plate, rear lower scraping plate and upper scraping plate is same, wherein, the angle of front lower scraping plate and upper scraping plate in vertical direction is same, the angle of rear lower scraping plate is opposite to the angle of front lower scraping plate and upper scraping plate in vertical direction.
[0012] As a further scheme of the utility model: the upper scraping plate includes scraping blade for scraping glue, the lower end of the scraping blade is provided with scraping handle for fixing, the left and right ends of the scraping handle close to scraping blade are provided with scraping plate fixing hole for mounting.
[0013] As a further scheme of the utility model: front lower scraping plate and upper scraping plate are installed in the same plane on the upper part of resin glue tank in horizontal direction, the upper end of upper scraping plate is installed on the upper end of front lower scraping plate and upper scraping plate in vertical direction.
[0014] As a further scheme of the utility model: the upper end surface of scraping blade is arc surface.
[0015] Compared with prior art, the utility model has the advantages of:
[0016] The utility model scrapes glue through front lower scraping plate, rear lower scraping plate and upper scraping plate in extrusion glue control assembly, so that there is no broken fiber bundle silk winding on it in the process of scraping glue, which greatly improves the stability of production, and the glue solution in fiber bundle has certain pushing operation, which greatly improves the glue solution infiltration effect of fiber bundle, and the position of upper scraping plate in vertical direction can be adjusted, thereby the scraping glue strength can be controlled, and the utility model has the advantages of simple operation and good practicality. ACCURACY OF DRAWINGS
[0017] Figure 1 It is working schematic view of prior art;
[0018] Figure 2 It is working schematic view of a kind of glue scraping control glue tool for wet winding forming equipment;
[0019] Figure 3 It is structural schematic view of extrusion glue control assembly in a kind of glue scraping control glue tool for wet winding forming equipment;
[0020] Figure 4 It is a kind of structure schematic diagram for the upper scraping plate of glue scraping control device in wet winding forming equipment.
[0021] In the figure: 1, dry fiber bundle; 2, fiber bundle after impregnation; 3, impregnation into roller; 4, impregnation roller; 5, impregnation outlet roller; 6, pressure regulating extrusion roller; 7, resin glue tank; 8, resin system; 9, extrusion glue control assembly; 91, front lower scraping plate; 92, rear lower scraping plate; 93, upper scraping plate; 94, scraping plate fixing hole; 95, positioning screw; 96, locking nut; 97, scraping handle; 98, scraping piece. DETAILED DESCRIPTION
[0022] Please refer to Figures 1-4 In the embodiment of the utility model, a kind of glue scraping control device in wet winding forming equipment, including impregnation into roller 3 and impregnation outlet roller 5 located at the left and right ends of impregnation roller 4, the right end of impregnation outlet roller 5 is provided with extrusion glue control assembly 9, extrusion glue control assembly 9 includes front lower scraping plate 91, rear lower scraping plate 92 and upper scraping plate 93, and upper scraping plate 93 is located between front lower scraping plate 91 and rear lower scraping plate 92, and the front and rear ends of upper scraping plate 93 are embedded with positioning screw 95, and the upper and lower ends of positioning screw 95 are engaged with a set of locking nuts 96, and upper scraping plate 93 is fixed by a set of locking nuts 96 on the upper end of positioning screw 95, and the height of upper scraping plate 93 in vertical direction can be adjusted, to realize the adjustment of scraping force, to adapt to glue scraping control operation;Upper scraping plate 93 is fixed above resin glue tank 7 by a set of locking nuts 96 on the lower end of positioning screw 95.
[0023] Preferably, as shown in Figure 2 And Figure 3 The structure of front lower scraping plate 91, rear lower scraping plate 92 and upper scraping plate 93 is same, wherein, the angle of front lower scraping plate 91 and upper scraping plate 93 in vertical direction is same, and the angle of rear lower scraping plate 92 is opposite to the angle of front lower scraping plate 91 and upper scraping plate 93 in vertical direction, so that the lower surface of fiber bundle can be scraped by front lower scraping plate 91 and upper scraping plate 93, and the upper surface of fiber bundle can be scraped by rear lower scraping plate 92, to ensure the uniformity of scraping.
[0024] Preferably, as shown in Figure 4As shown, the upper glue scraping plate 93 includes a glue scraping piece 98 for scraping glue, and the lower end of the glue scraping piece 98 is provided with a glue scraping handle 97 for fixing, and the left and right ends of the glue scraping handle 97 near the glue scraping piece 98 are provided with glue scraping plate fixing holes 94 for mounting. The upper glue scraping plate 93 is turned in the vertical direction, so that the glue scraping handle 97 is upward and the glue scraping piece 98 is downward. Then the positioning screw rod 95 is inserted into the glue scraping plate fixing hole 94, and the glue scraping handle 97 is fixed at a suitable position on the positioning screw rod 95 through a set of locking nuts 96, so that the upper glue scraping plate 93 is fixed and installed, and the position of the upper glue scraping plate 93 on the positioning screw rod 95 can be adjusted. Then the upper glue scraping plate 93 is fixed above the resin glue tank 7 through a set of locking nuts 96 at the lower end of the positioning screw rod 95, and the front lower glue scraping plate 91 and the upper glue scraping plate 93 can be fixed above the resin glue tank 7 through corresponding bolts and nuts.
[0025] Preferably, as shown in Figure 2 and Figure 3 , the front lower glue scraping plate 91 and the upper glue scraping plate 93 are installed in the same plane on the upper part of the resin glue tank 7 in the horizontal direction, and the upper glue scraping plate 93 is installed at the upper end of the front lower glue scraping plate 91 and the upper glue scraping plate 93 in the vertical direction, so that the glue scraping control glue is realized through the cooperation of the front lower glue scraping plate 91, the upper glue scraping plate 93 and the rear lower glue scraping plate 92.
[0026] Preferably, as shown in Figure 3 and Figure 4 , the upper end surface of the glue scraping piece 98 is a circular arc surface, so that the physical damage to the fiber bundle can be reduced.
[0027] The working principle of the prior art is shown in Figure 1 , a pressure adjusting extrusion roller 6 is installed at the upper end of the glue dipping outlet roller 5, and the rest is the same as the structure of the present application. The resin system 8 is contained in the resin glue tank 7, the dry fiber bundle 1 is wound to the lower surface of the glue dipping roller 4 from the glue dipping inlet roller 3, and then comes out between the glue dipping outlet roller 5 and the pressure adjusting extrusion roller 6. The position of the pressure adjusting extrusion roller 6 is adjusted by the air cylinder, so that the pressure between the glue dipping outlet roller 5 and the pressure adjusting extrusion roller 6 of the preliminarily dipped fiber bundle is controlled, the excess resin glue liquid in the preliminarily dipped fiber bundle is extruded, and the dipped fiber bundle 2 is obtained.
[0028] The working principle of the present application is shown in Figure 2 , the resin system 8 is contained in the resin glue tank 7, the dry fiber bundle 1 is wound to the lower surface of the glue dipping roller 4 from the upper roller surface of the glue dipping inlet roller 3, and then comes out from the upper roller surface of the glue dipping outlet roller 5, realizing preliminary dipping.
[0029] The preliminarily impregnated fiber bundle passes through the upper part of the front lower glue scraping plate 91 first, and the lower surface of the preliminarily impregnated fiber bundle is scraped with the upper glue scraping surface of the front lower glue scraping plate 91, so that the excess glue on the lower surface of the preliminarily impregnated fiber bundle is scraped off, and the glue is also caused to move from the lower surface to the upper surface of the fiber bundle;
[0030] Then, the fiber bundle passes through the lower part of the upper glue scraping plate 93, and the upper surface of the fiber bundle is scraped with the lower glue hanging surface of the upper glue scraping plate 93, so that the excess glue on the upper surface of the fiber bundle is scraped off, and the glue is also caused to move from the upper surface to the lower surface of the fiber bundle;
[0031] Then, the fiber bundle passes through the upper part of the rear lower glue scraping plate 92, and the lower surface of the fiber bundle is scraped with the upper glue hanging surface of the rear lower glue scraping plate 92, so that the excess glue on the lower surface of the fiber bundle is scraped off, and the glue is also caused to move from the lower surface to the upper surface of the fiber bundle;
[0032] After the preliminarily impregnated fiber bundle is sequentially scraped and pressed by the front lower glue scraping plate 91, the upper glue scraping plate 93 and the rear lower glue scraping plate 92, the glue scraping and controlling and the auxiliary glue impregnation are completed, and the fiber bundle 2 impregnated with glue is obtained, and the excess glue in the preliminarily impregnated fiber bundle is squeezed out and falls back to the resin glue tank 7 for secondary use.
[0033] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A glue scraping and controlling tooling for use in a wet wrapping forming equipment, comprising a glue dipping entry roller (3) and a glue dipping exit roller (5) located at both ends of a glue dipping roller (4), characterized in that, The right end of the glue dipping outlet roller (5) is provided with a glue extruding and controlling assembly (9), which comprises a front lower glue scraping plate (91), a rear lower glue scraping plate (92) and an upper glue scraping plate (93), the upper glue scraping plate (93) is located between the front lower glue scraping plate (91) and the rear lower glue scraping plate (92), the front end and the rear end of the upper glue scraping plate (93) are both embedded with a positioning screw rod (95), and the upper end and the lower end of the positioning screw rod (95) are both engaged with a set of locking nuts (96).
2. The glue scraping and controlling tooling for use in a wet wrapping forming apparatus according to claim 1, wherein, The upper glue scraping plate (93) comprises a glue scraping sheet (98) for scraping glue, the lower end of the glue scraping sheet (98) is provided with a glue scraping handle (97) for fixing, and the left end and the right end of the glue scraping handle (97) close to the glue scraping sheet (98) are both provided with a glue scraping plate fixing hole (94) for mounting.
3. The glue scraping and controlling tooling for use in a wet wrapping forming apparatus according to claim 2, wherein, The upper end face of the glue scraping sheet (98) is a circular arc face.