Novel belt conveyor ash removal device

By designing lifting plates and vibrating rollers, combined with protective components, the problems of incomplete dust removal and interface breakage of belt conveyors have been solved, achieving efficient cleaning and stable operation of the belt.

CN223950129UActive Publication Date: 2026-02-27SHENYANG BEIZHONG MINING MASCH CO LTD
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Patent Information

Application Number
CN202520071682.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-02-27
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

Existing belt conveyor cleaning devices cannot completely clean the belt surface and may cause belt joint breakage.

Method used

A novel belt conveyor cleaning device was designed, comprising a lifting plate, a vibrating roller, a protective component, and a drive motor. The vibrating roller cleans the belt by oscillating it, and the protective component limits the spacing between the protective rollers to prevent the belt from falling off.

Benefits of technology

This ensures thorough cleaning of the belt, prevents belt joint breakage, and improves the stability and applicability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of belt conveyors, and discloses a novel belt conveyor ash removal device which comprises a base, belts are arranged on the top of the base, a top plate is arranged between the belts, side plates are fixedly installed at the front end and the rear end of the bottom of the top plate respectively, and the bottom ends of the two side plates are fixedly installed on the top of the base. Second sliding rails are fixedly installed on the faces, close to each other, of the two side plates, a lifting plate is arranged between the two second sliding rails, the front end and the rear end of the lifting plate are slidably installed on the two second sliding rails correspondingly, a third sliding rail is fixedly installed at the top of the lifting plate, and a vibrating roller vibrates a belt to enable dust adhering to the belt to fall off. The effect of fully cleaning the belt is achieved, the situation that a belt connector is broken due to friction can be avoided, and the practicability of the device is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a belt conveyor technical field especially relates to a novel belt conveyor ash removal device. BACKGROUND

[0002] The belt conveyor has the advantages of large conveying capacity, simple structure, convenient maintenance and component standardization, and is widely used in mining, metallurgy, coal and other industries to convey bulk materials or piece goods.

[0003] Through the retrieval disclosure no. CN215158611U discloses a kind of for belt conveyor automatic regulation's ash removal device, including belt conveyor body and automatic ash removal device;The automatic ash removal device includes connecting pipe, skin and telescopic piece, the connecting pipe both ends are respectively slidably connected on rack and can slide back and forth along the height direction of rack, the telescopic piece is arranged on rack, the free telescopic end of telescopic piece is connected with connecting pipe, the skin is detachably connected on connecting pipe, the upper end of skin is contacted with the lower belt of belt body.

[0004] The ash removal device for automatic regulation of the belt conveyor in the comparative document can adjust the upper skin to always adhere to the belt body, and the upper skin can be replaced after wear, but the belt surface and belt interface are not completely flat, the skin cannot ensure sufficient cleaning of the belt, and the belt interface may be broken due to friction.

[0005] Therefore, we propose a novel belt conveyor ash removal device. UTILITY MODEL CONTENT

[0006] The utility model mainly solves the technical problems existing in the prior art, and provides a novel belt conveyor ash removal device.

[0007] In order to achieve the above object, the utility model discloses the following technical scheme, a novel belt cleaning device, including the base, the base top is provided with the belt, the belt is provided with the top between, the top bottom front and rear two ends are fixedly installed with the side plate respectively, two The bottom end of two side plates is fixedly installed on the top of base, two The side plate is fixedly installed on one side of mutual approach of two second sliding rails, two The second sliding rail is provided with the lifting plate between, the lifting plate front and rear two ends are slidably installed on two second sliding rails, the lifting plate top is fixedly installed with third sliding rail, the third sliding rail is slidably installed with the adjusting sliding block, the top is rotatably inserted with the output shaft, the output shaft bottom is fixedly installed with the rotary disc, the rotary disc and adjusting sliding block are provided with the connecting rod between, the connecting rod upper and lower two ends are all spherical joints, the connecting rod top is spherically connected at the rotary disc bottom edge, the connecting rod bottom is spherically connected at the adjusting sliding block top, the lifting plate bottom front and rear two ends are fixedly installed with the mounting plate respectively, two The mounting plate is provided with the vibration roller between, the vibration roller is rotatably inserted with third roller shaft, third roller shaft front and rear two ends are fixedly installed on one side of two mounting plates mutual approach.

[0008] Further, two The side plate is provided with the protection assembly between, the protection assembly includes two first sliding rails, two first sliding rails are fixedly installed on one side of two side plates mutual approach respectively, each The first sliding rail is slidably installed with two lifting sliding blocks, each pair The lifting sliding block is provided with the damper between, the damper upper and lower two ends are fixedly installed on one side of two lifting sliding blocks mutual approach, the damper is provided with the telescopic spring on.

[0009] Further, the protection assembly still includes two protection rollers, two The protection roller is respectively and the inside and outside two surfaces of the belt are attached, each The protection roller is rotatably inserted with second roller shaft, the front and rear two ends of each The second roller shaft are fixedly installed on one side of front and rear two lifting sliding blocks mutual approach.

[0010] Further, the number of the protection assembly is two, two The protection assembly is symmetrically set up in vibration roller left and right sides.

[0011] Further, the lifting plate left and right ends are fixedly installed with the support plate respectively, the right end The support plate is rotatably inserted with the adjusting screw rod, the adjusting screw rod left end is rotatably installed on the right surface of left end support plate, the adjusting screw rod right end is fixedly installed with the adjusting knob, the adjusting screw rod is threadedly sleeved with the adjusting nut, the adjusting nut is fixedly inserted in the adjusting sliding block.

[0012] Further, the base top left and right ends are fixedly installed with the roller frame respectively, two The roller frame is rotatably installed with first roller, two The first roller is fixedly sleeved with the belt roller on, the belt is sleeved on two belt rollers.

[0013] Further, the top plate top is fixedly installed with a driving motor, and the output rotating shaft top is installed at the bottom output end of the driving motor through a transmission shaft.

[0014] The novel belt conveyor ash removal device has the following beneficial effects:

[0015] 1. The novel belt conveyor ash removal device, when in use, the adjusting knob is twisted to drive the adjusting screw rod to rotate, the adjusting screw rod drives the adjusting screw sleeve to drive the adjusting sliding block to slide along the third sliding rail to the position deviated from the output rotating shaft axial direction, the driving motor is started to drive the output rotating shaft arranged on the top plate to rotate, the output rotating shaft drives the rotating disc to rotate, the rotating disc drives the adjusting sliding block to move up and down through the connecting rod, the adjusting sliding block drives the lifting plate to move up and down reciprocatingly along the second sliding rail through the third sliding rail, and the lifting plate drives the vibration roller arranged on the mounting plate through the third roller shaft to move up and down reciprocatingly, so that the vibration roller generates vibration to the belt to make the dust adhered to the belt fall off, the effect of fully cleaning the belt is realized, the belt interface breakage caused by friction is avoided, and the practicability of the device is effectively improved.

[0016] 2. The novel belt conveyor ash removal device is provided with the protection assembly for limiting the belt, the distance between the two protection rollers is limited through the extension spring and the damper, the amplitude of the distance change between the two protection rollers is reduced, the belt is prevented from falling off from the belt roller when the vibration roller drives the belt to vibrate to remove dust, the effect of improving the operation stability of the device is realized, and the practicability of the device is further improved.

[0017] 3. The novel belt conveyor ash removal device, the adjusting knob is twisted to drive the adjusting screw rod arranged between the support plates to rotate, the adjusting screw rod drives the adjusting screw sleeve to drive the adjusting sliding block to slide along the third sliding rail to different positions, so that the distance of the adjusting sliding block moving up and down through the connecting rod when the rotating disc rotates is adjusted, the effect of adjusting the vibration amplitude according to different viscosity dust particles is realized, and the applicability of the device is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] The structures, proportions, sizes and the like shown in the specification are only used to cooperate with the content disclosed in the specification, to be understood and read by those skilled in the art, and do not have technical substantial significance to limit the implementation conditions of the utility model.

[0019] Figure 1 It is a whole structure schematic view;

[0020] Figure 2 It is a protection assembly partial structure schematic view;

[0021] Figure 3 It is a vibration roller partial structure schematic view;

[0022] Figure 4 For Figure 1 Enlarged view at A in the middle.

[0023] Legend:

[0024] 1, base; 2, protective roller; 3, top plate; 4, belt; 5, belt roller; 6, first roller shaft; 7, roller frame; 8, side plate; 9, vibration roller; 10, extension spring; 11, damper; 12, lifting slider; 13, second roller shaft; 14, first sliding rail; 15, third roller shaft; 16, mounting plate; 17, connecting plate; 18, second sliding rail; 19, lifting plate; 20, third sliding rail; 21, support plate; 22, connecting rod; 23, turntable; 24, drive motor; 25, output rotating shaft; 26, adjusting slider; 27, adjusting knob; 28, adjusting screw; 29, adjusting nut. DETAILED DESCRIPTION

[0025] To make the objectives, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the embodiments and the accompanying drawings. It should be understood that the description is only exemplary and is not intended to limit the scope of the present application. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present application.

[0026] In the description of the present application, it should be noted that the positions or location relationships indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end" and "the other end" are based on the positions or location relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as limiting the present application in terms of indicating or implying that the devices or elements referred to must have a specific position, be constructed and operated in a specific position. Therefore, it cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0027] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connected" and the like should be understood broadly, for example, "connected" can be fixedly connected, welded, riveted, adhesively connected, etc., or can be detachably connected, such as threaded connection, key connection, pin connection, etc., or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium; or can be connected between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0028] A new belt cleaning device, such as Figures 1-4As shown, including the base 1, the base 1 top provided with the belt 4, the belt 4 between the top plate 3, the top plate 3 bottom front and rear ends are respectively fixedly installed with side plate 8, two side plate 8 bottom end are fixedly installed in the top of the base 1, two side plate 8 mutually close on one side of the fixedly installed with second sliding rail 18, two second sliding rail 18 between the setting of lifting plate 19, lifting plate 19 front and rear ends are respectively slidingly installed on two second sliding rail 18, lifting plate 19 top fixedly installed with third sliding rail 20, third sliding rail 20 slidingly installed with adjusting sliding block 26, top plate 3 rotationally inserted with output shaft 25, output shaft 25 bottom fixedly installed with turntable 23, turntable 23 and adjusting sliding block 26 between the setting of connecting rod 22, connecting rod 22 top and bottom ends are spherical joint, connecting rod 22 top end is spherical in turntable 23 bottom edge, connecting rod 22 bottom end is spherical in adjusting sliding block 26 top, lifting plate 19 bottom front and rear ends are respectively fixedly installed with mounting plate 16, two mounting plate 16 between the setting of vibration roller 9, vibration roller 9 rotationally inserted with third roller shaft 15, third roller shaft 15 front and rear ends are respectively fixedly installed on two mounting plate 16 mutually close on one side, two side plate 8 between the setting of protection assembly, protection assembly includes two first sliding rail 14, two first sliding rail 14 are respectively fixedly installed on two side plate 8 mutually close on one side, each first sliding rail 14 on are slidingly installed with two lifting sliding block 12, each pair of lifting sliding block 12 between are provided with damper 11, damper 11 top and bottom ends are respectively fixedly installed on two lifting sliding block 12 mutually close on one side, damper 11 is provided with telescopic spring 10, protection assembly further includes two protection roller 2, two protection roller 2 respectively and the inner and outer surfaces of the belt 4 are attached, each protection roller 2 on are rotationally inserted with second roller shaft 13, the front and rear ends of each second roller shaft 13 are respectively fixedly installed on the mutually close on one side of the front and rear two lifting sliding block 12, the number of protection assembly is two, two protection assemblies are symmetrically arranged on the left and right sides of the vibration roller 9, lifting plate 19 left and right ends are respectively fixedly installed with support plate 21, right end support plate 21 rotationally inserted with adjusting screw 28, adjusting screw 28 left end rotationally installed on the right face of left end support plate 21, adjusting screw 28 right end fixedly installed with adjusting knob 27, adjusting screw 28 is threadedly sleeved with adjusting sleeve 29, adjusting sleeve 29 is fixedly inserted in adjusting sliding block 26, the top of the base 1 left and right ends are respectively fixedly installed with roller stand 7, two roller stand 7 are rotationally installed with first roller 6, two first roller 6 are fixedly sleeved with belt roller 5, the belt 4 is sleeved on two belt roller 5, the top plate 3 top fixedly installed with drive motor 24, output shaft 25 top is installed on the bottom output end of drive motor 24 through transmission shaft.

[0029] The utility model discloses a working principle: the device uses, and the screwing adjustment knob 27 is driven to adjust screw rod 28 rotation, and adjust screw rod 28 is driven to adjust the sliding block 26 along third slide rail 20 to deviate the output shaft 25 axial place through adjusting the screw sleeve 29, and the output shaft 25 rotation that is set up on the top plate 3 is driven to drive motor 24, and the output shaft 25 is driven to rotate the carousel 23, and the carousel 23 is driven to adjust the sliding block 26 up and down through connecting rod 22, and adjust the sliding block 26 is driven to lift the plate 19 along second slide rail 18 up and down reciprocating movement through third slide rail 20, and the lift plate 19 is driven to install the plate 16 on the vibration roller 9 that sets up through third roller 15 up and down reciprocating movement, and the vibration roller 9 makes the dust that adheres on the belt 4 fall off to the belt 4, realizes the effect that fully cleans the belt 4, and will avoid the situation that the belt 4 interface breaks down due to friction, effectively improves the practicality of the device.

[0030] The utility model discloses a working principle: the device uses, and the screwing adjustment knob 27 is driven to adjust screw rod 28 rotation, and adjust screw rod 28 is driven to adjust the sliding block 26 along third slide rail 20 to deviate the output shaft 25 axial place through adjusting the screw sleeve 29, and the output shaft 25 rotation that is set up on the top plate 3 is driven to drive motor 24, and the output shaft 25 is driven to rotate the carousel 23, and the carousel 23 is driven to adjust the sliding block 26 up and down through connecting rod 22, and adjust the sliding block 26 is driven to lift the plate 19 along second slide rail 18 up and down reciprocating movement through third slide rail 20, and the lift plate 19 is driven to install the plate 16 on the vibration roller 9 that sets up through third roller 15 up and down reciprocating movement, and the vibration roller 9 makes the dust that adheres on the belt 4 fall off to the belt 4, realizes the effect that fully cleans the belt 4, and will avoid the situation that the belt 4 interface breaks down due to friction, effectively improves the practicality of the device.

[0031] The utility model discloses a working principle: the device uses, and the screwing adjustment knob 27 is driven to adjust screw rod 28 rotation, and adjust screw rod 28 is driven to adjust the sliding block 26 along third slide rail 20 to deviate the output shaft 25 axial place through adjusting the screw sleeve 29, and the output shaft 25 rotation that is set up on the top plate 3 is driven to drive motor 24, and the output shaft 25 is driven to rotate the carousel 23, and the carousel 23 is driven to adjust the sliding block 26 up and down through connecting rod 22, and adjust the sliding block 26 is driven to lift the plate 19 along second slide rail 18 up and down reciprocating movement through third slide rail 20, and the lift plate 19 is driven to install the plate 16 on the vibration roller 9 that sets up through third roller 15 up and down reciprocating movement, and the vibration roller 9 makes the dust that adheres on the belt 4 fall off to the belt 4, realizes the effect that fully cleans the belt 4, and will avoid the situation that the belt 4 interface breaks down due to friction, effectively improves the practicality of the device.

[0032] The utility model discloses a working principle: the device uses, and the screwing adjustment knob 27 is driven to adjust screw rod 28 rotation, and adjust screw rod 28 is driven to adjust the sliding block 26 along third slide rail 20 to deviate the output shaft 25 axial place through adjusting the screw sleeve 29, and the output shaft 25 rotation that is set up on the top plate 3 is driven to drive motor 24, and the output shaft 25 is driven to rotate the carousel 23, and the carousel 23 is driven to adjust the sliding block 26 up and down through connecting rod 22, and adjust the sliding block 26 is driven to lift the plate 19 along second slide rail 18 up and down reciprocating movement through third slide rail 20, and the lift plate 19 is driven to install the plate 16 on the vibration roller 9 that sets up through third roller 15 up and down reciprocating movement, and the vibration roller 9 makes the dust that adheres on the belt 4 fall off to the belt 4, realizes the effect that fully cleans the belt 4, and will avoid the situation that the belt 4 interface breaks down due to friction, effectively improves the practicality of the device.

Claims

1. A novel belt cleaning device for a belt conveyor, comprising a base (1), characterized in that: The top of the base (1) is provided with a belt (4), the belt (4) is provided with a top plate (3), the bottom of the top plate (3) is fixedly installed with a side plate (8) at the front and rear ends respectively, the bottom of the two side plates (8) is fixedly installed on the top of the base (1), the side close to each other of the two side plates (8) is fixedly installed with a second sliding rail (18), the second sliding rail (18) is provided with a lifting plate (19) between the two, the lifting plate (19) is slidably installed on the two second sliding rails (18) at the front and rear ends respectively, the top of the lifting plate (19) is fixedly installed with a third sliding rail (20), the third sliding rail (20) is slidably installed with an adjusting sliding block (26), the top plate (3) is rotatably inserted with an output shaft (25), the bottom of the output shaft (25) is fixedly installed with a rotating disc (23), the rotating disc (23) and the adjusting sliding block (26) are provided with a connecting rod (22), the upper and lower ends of the connecting rod (22) are spherical joints, the top end of the connecting rod (22) is spherically connected at the bottom edge of the rotating disc (23), and the bottom end of the connecting rod (22) is spherically connected at the top of the adjusting sliding block (26), the bottom of the lifting plate (19) is fixedly installed with a mounting plate (16) at the front and rear ends respectively, the mounting plate (16) is provided with a vibrating roller (9) between the two, the vibrating roller (9) is rotatably inserted with a third roller shaft (15), and the third roller shaft (15) is fixedly installed at the front and rear ends on the side close to each other of the two mounting plates (16).

2. A novel belt cleaner device according to claim 1, characterized in that: The two side plates (8) are provided with a protection assembly, the protection assembly comprises two first sliding rails (14), the first sliding rails (14) are fixedly installed on the side close to each other of the two side plates (8) respectively, the first sliding rail (14) is slidably installed with two lifting sliding blocks (12) on each, each pair of lifting sliding blocks (12) is provided with a damper (11) between them, the upper and lower ends of the damper (11) are fixedly installed on the side close to each other of the two lifting sliding blocks (12) respectively, and the damper (11) is sleeved with a telescopic spring (10).

3. A novel belt cleaner device according to claim 2, characterized in that: The protection assembly further comprises two protection rollers (2), the two protection rollers (2) are respectively attached to the inner and outer surfaces of the belt (4), the second roller shaft (13) is rotatably inserted on each protection roller (2), and the front and rear ends of each second roller shaft (13) are fixedly installed on the side close to each other of the front and rear lifting sliding blocks (12).

4. A novel belt cleaner device according to claim 3, characterized in that: The number of the protection assembly is two, and the two protection assemblies are symmetrically arranged on the left and right sides of the vibrating roller (9).

5. A novel belt cleaner device as claimed in claim 1, wherein: The left and right ends of the lifting plate (19) are fixedly installed with a supporting plate (21), a adjusting screw (28) is rotatably inserted on the right end supporting plate (21), the left end of the adjusting screw (28) is rotatably installed on the right surface of the left end supporting plate (21), the right end of the adjusting screw (28) is fixedly installed with an adjusting knob (27), the adjusting screw (28) is threadedly sleeved with an adjusting sleeve (29), and the adjusting sleeve (29) is fixedly inserted on the adjusting sliding block (26).

6. A novel belt cleaner device as claimed in claim 1, wherein: The base (1) top left and right ends are respectively fixedly installed with roller frame (7), two roller frame (7) are rotatably installed with first roller shaft (6), two first roller shaft (6) are fixedly installed with belt roller (5), the belt (4) is installed on two belt roller (5).

7. A novel belt cleaner device as claimed in claim 1, wherein: The top plate (3) top is fixedly installed with driving motor (24), and the output shaft (25) top is installed on the bottom output end of the driving motor (24) through the transmission shaft.

Citation Information

Patent Citations

  • Ash removal device for automatic adjustment of belt conveyor

    CN215158611U