Industrial belt gravity sweeper

By designing a gravity cleaner with a pre-tensioned scraper and counterweight ring on an industrial belt, the problem of material adhesion on the belt is solved, achieving efficient cleaning and structural stability, and reducing equipment failure rate and maintenance costs.

CN223950140UActive Publication Date: 2026-02-27JIANGMEN XINHUI SPECIAL SEALING TECH CO LTD
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Patent Information

Application Number
CN202520505576.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-27
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

Existing industrial belt cleaners have shortcomings in cleaning effect and structural design, resulting in material adhering to the belt, affecting the normal operation of the equipment and maintenance costs.

Method used

Design an industrial belt gravity cleaner. The preload is provided by a counterweight ring to ensure that the scraper blade is in close contact with the lower surface of the belt. The scraper rotates to clean the adhering material. The support frame adopts a column, beam and connecting rod structure to ensure stability and adjustability, and adapt to different belt sizes and material thicknesses.

Benefits of technology

It achieves efficient cleaning, has a simple structure, is easy to install and maintain, is highly adaptable, and reduces equipment failure rate and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an industrial belt gravity sweeper which comprises a support and a scraper installed on the support, the scraper is rotatably installed on the support, a cutting edge of the scraper is arranged in the width direction of a belt, a balance weight ring is hung at the end, away from the cutting edge, of the scraper, and the cutting edge of the scraper is tightly attached to the lower plane of the belt. The pre-tightening force of the counter weight ring enables the cutting edge of the scraper to be attached to the lower plane of the belt all the time, when the belt advances, the scraper continuously scrapes off materials attached to the belt, and therefore the purpose of sweeping is achieved, the sweeping effect is good, and the sweeper is simple in structure and convenient to install and maintain.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a belt cleaning technical field especially relates to a kind of industrial belt gravity sweeper. BACKGROUND

[0002] The material mainly transported by belt conveyor includes small particle, large particle and block, but the types of material are various, some material contains certain moisture and has viscosity, some material is adhered on the conveying belt in the conveying process by the accumulation of material itself. When unloading, it cannot be unloaded completely, and it is brought back when returning, and deposited on the roller and cylinder, finally leading to the failure of belt conveyor. Industrial belt sweeper is a device for cleaning residual material on the conveying belt, and its main function is to prevent the material adhered on the belt from entering the bearing seat of cylinder or roller, so as to avoid bearing wear, cylinder or roller surface sticking material leading to belt tearing and fuzzing, and thus reduce the failure rate of equipment and maintenance cost, so the cleaning effect of belt sweeper is very important. SUMMARY

[0003] The utility model provides a kind of industrial belt gravity sweeper, the pre-tightening force of counterweight ring makes the blade edge of scraper always keep adhering with the lower plane of belt, when belt advances, scraper continuously scrapes the material adhered on the belt, to achieve the purpose of cleaning, and the cleaning effect is good, and the sweeper structure is simple, easy to install and maintain.

[0004] To solve the above technical problems, the technical scheme of the utility model is as follows:

[0005] A kind of industrial belt gravity sweeper, including support and scraper installed on support, the scraper can be rotatably installed on the support, and the blade edge of the scraper is arranged along the width direction of the belt, and the end of the scraper away from the blade edge is suspended with a counterweight ring, so that the blade edge of the scraper is closely adhered with the lower plane of the belt.

[0006] The support includes a stand supported on both sides of the belt respectively, and the two groups of stands are connected as a whole by a connecting rod arranged along the width direction of the belt, and a support beam is connected to the lower side of the two groups of stands below the belt, and the scraper is installed between the two support beams.

[0007] The stand includes a column and an upper cross beam and a lower cross beam arranged along the direction of belt travel, the column is provided with two columns and supported on the ground, the upper cross beam is connected to the upper part of the two columns, and the lower cross beam is connected to the lower part of the two columns.

[0008] The upper cross beam is located above the belt, and the lower cross beam is located below the belt, and the support beam is connected between the two columns along the direction of belt travel and located between the upper cross beam and the lower cross beam.

[0009] The long holes are arranged on the columns, the upper cross beams and the lower cross beams along the length direction, a plurality of connecting rods pass through the long holes to connect the upper cross beams and the columns, the lower cross beams and the columns, the upper cross beams and the upper cross beams, and the lower cross beams and the lower cross beams, and the connecting rods are locked through the nuts arranged on the two sides of the connecting rods.

[0010] The scraper comprises a scraper body and scraper support plates, two groups of the scraper support plates are arranged, the middle portions of the two groups of the scraper support plates are rotatably installed on the supports at the two sides of the belt, the two groups of the scraper support plates are symmetrical, and the two ends of the scraper body are installed between the two groups of the scraper support plates.

[0011] One end of each of the scraper support plates is provided with a clamping groove for installing the scraper body, and the other end of each of the scraper support plates is provided with a hook for suspending the counterweight ring.

[0012] The supports are rotatably connected with rotating shafts arranged along the width direction of the belt, and the two groups of the scraper support plates are fixed to the two ends of the rotating shafts.

[0013] The cutting edge direction of the scraper is opposite to the belt advancing direction.

[0014] The scraper is arranged in parallel with two groups.

[0015] Compared with the prior art, the scraper of the industrial belt gravity sweeper can be rotatably installed on the supports, the cutting edge of the scraper is always kept in contact with the lower plane of the belt through the pre-tightening force of the counterweight ring, the scraper continuously scrapes the material adhered to the belt when the belt advances, so that the purpose of cleaning is achieved, the cleaning effect is good, and the sweeper has the advantages of simple structure and convenient installation and maintenance.

[0016] (2) The support in the utility model is a frame structure formed by splicing columns, upper cross beams, lower cross beams, support cross beams and connecting rods, is stable and reliable, does not interfere with the belt, the height of the upper cross beam, the lower cross beam and the support cross beam can be adjusted to adapt to belt cleaning of different models and sizes, and when the transported material on the belt changes and causes the thickness of the residual material to change, the height of the support cross beam and the weight of the counterweight ring can be adjusted to ensure that the scraper is not too close to the belt to wear the belt and is not too far from the belt to cause poor cleaning effect.

[0017] (3) The scraper in the utility model comprises a scraper body and scraper support plates, the scraper body is fixed in the clamping groove of the scraper support plate through a top pin, and the scraper body is convenient to replace periodically. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The utility model provides the structure schematic diagram of industrial belt gravity sweeper;

[0019] In the figure, 11 - column, 12 - upper crossbeam, 13 - lower crossbeam, 14 - connecting rod, 15 - nut, 16 - support crossbeam, 21 - doctor body, 22 - doctor support plate, 23 - top wire, 24 - rotating shaft, 25 - bearing, 26 - end shaft head, 3 - belt, 4 - counterweight ring. DETAILED DESCRIPTION

[0020] The utility model will be further described below in combination with the drawings and examples.

[0021] The structure of the industrial belt gravity sweeper provided by the embodiment is shown in the figure and comprises a support and a doctor mounted on the support. Figure 1

[0022] In the embodiment, the support comprises two stands respectively supported on two sides of the belt 3, and each stand comprises a column 11 and an upper crossbeam 12 and a lower crossbeam 13 arranged along the direction of belt travel, the column is provided with two rods supported on the ground, the upper crossbeam is connected to the upper part of the two columns and located above the belt, and the lower crossbeam is connected to the lower part of the two columns and located below the belt. The two groups of stands are connected as a whole by connecting rods 14 arranged along the width direction of the belt, ensuring the stability of the whole support, and the support will not interfere with the belt. Further, long holes are arranged along the length direction on the column, the upper crossbeam and the lower crossbeam, and a plurality of connecting rods pass through the long holes to connect the upper crossbeam and the column, the lower crossbeam and the column, the upper crossbeam and the upper crossbeam, and the lower crossbeam and the lower crossbeam, and are locked by nuts 15 arranged on both sides of the connecting rods. The height of the upper crossbeam and the lower crossbeam can be adjusted by adjusting the position of the connecting rod in the long hole, so as to adapt to belts of different heights.

[0023] In the embodiment, the two groups of stands are each connected with a support crossbeam 16 located below the belt, and specifically, the support crossbeam is connected between the two columns along the direction of belt travel and located between the upper crossbeam and the lower crossbeam. Further, the support crossbeam and the column are also connected by connecting rods and locked by nuts. The height of the support crossbeam, i.e. the distance between the support crossbeam and the lower surface of the belt, can be adjusted by adjusting the position of the connecting rod on the long hole of the column on the support crossbeam. In the embodiment, the support is provided with four columns, two upper crossbeams, two lower crossbeams, two support crossbeams and ten connecting rods.

[0024] ​The scraper is rotatably installed between the two supporting beams, and the blade of the scraper is arranged along the width direction of the belt. The end of the scraper away from the blade is suspended with a counterweight ring 4, so that the blade of the scraper is closely attached to the lower plane of the belt, and the direction of the blade of the scraper is opposite to the direction of the belt. When the belt advances, the scraper scrapes off the material adhered to the belt, thereby achieving the purpose of cleaning. Preferably, the scraper is provided with two groups of scrapers in parallel. Specifically, the scraper includes a scraper body 21 and a scraper support plate 22, and the scraper body is made of metal or non-metal material. The scraper support plate is provided with two groups, and the middle part of the two groups of scraper support plates is rotatably installed on the bracket at the two sides of the belt (i.e. on the two supporting beams), and the two groups of scraper support plates are symmetrical, and the two ends of the scraper body are installed between the two groups of scraper support plates. Specifically, one end of the scraper support plate is provided with a clamping groove for installing the scraper body, and the other end of the scraper support plate is provided with a hook for suspending the counterweight ring. Further, the scraper body is installed in the clamping groove on the scraper support plate and locked by a jack screw 23.

[0025] In the embodiment, the rotating shaft 24 arranged along the width direction of the belt is rotatably connected to the bracket (i.e. between the two supporting beams) through the bearing 25, and the two groups of scraper support plates are fixed to the two ends of the rotating shaft, and the rotating shaft rotates to drive the two groups of scraper support plates to rotate. Specifically, the end shaft head 26 of the rotating shaft is located in the shaft hole arranged in the middle part of the scraper support plate, and the end shaft head is fixed in the shaft hole by the jack screw.

[0026] After the counterweight ring is suspended on the scraper support plate, under the gravity of the counterweight ring and a part of the scraper support plate, the blade of the scraper is closely attached to the lower plane of the belt. The counterweight ring provides a pre-tightening force, which can ensure that the blade of the scraper is always closely attached to the lower plane of the belt, thereby achieving the purpose of long-term cleaning.

Claims

1. An industrial belt gravity cleaner comprising a support and a doctor blade mounted to the support, characterised in that: The scraper is rotatably mounted on the support, and the blade of the scraper is arranged along the width direction of the belt, and a counterweight ring is hung at the end of the scraper away from the blade to make the blade of the scraper closely contact with the lower surface of the belt.

2. The industrial belt gravity cleaner of claim 1, wherein: The support comprises two vertical supports respectively supported on the two sides of the belt, and the two vertical supports are connected as a whole by a connecting rod arranged along the width direction of the belt, and the two vertical supports are both connected with a support beam below the belt, and the scraper is mounted between the two support beams.

3. The industrial belt gravity cleaner of claim 2, wherein: The vertical support comprises two vertical columns and an upper cross beam and a lower cross beam arranged along the running direction of the belt, the vertical columns are arranged in two and supported on the ground, the upper cross beam is connected to the upper portions of the two vertical columns, and the lower cross beam is connected to the lower portions of the two vertical columns.

4. The industrial belt gravity cleaner of claim 3, wherein: The upper cross beam is located above the belt, and the lower cross beam is located below the belt, and the support beam is connected between the two vertical columns along the running direction of the belt and located between the upper cross beam and the lower cross beam.

5. The industrial belt gravity cleaner of claim 3, wherein: Long holes are arranged on the vertical columns, the upper cross beam and the lower cross beam along the length direction, and a plurality of connecting rods pass through the long holes to connect the upper cross beam and the vertical columns, the lower cross beam and the vertical columns, the upper cross beam and the upper cross beam, and the lower cross beam and the lower cross beam, and the connecting rods are locked by nuts arranged on both sides of the connecting rods.

6. The industrial belt gravity cleaner of claim 1, wherein: The scraper comprises a scraper body and a scraper support plate, and the scraper support plate is arranged in two groups, the middle portions of the two groups of scraper support plates are rotatably mounted on the support at the two sides of the belt, and the two groups of scraper support plates are symmetrical, and the two ends of the scraper body are mounted between the two groups of scraper support plates.

7. The industrial belt gravity cleaner of claim 6, wherein: One end of the scraper support plate is provided with a clamping groove for mounting the scraper body, and the other end of the scraper support plate is provided with a hook for hanging the counterweight ring.

8. The industrial belt gravity cleaner of claim 6, wherein: The support is rotatably connected with a rotating shaft arranged along the width direction of the belt, and the two groups of scraper support plates are respectively fixed to the two ends of the rotating shaft.

9. The industrial belt gravity cleaner of claim 1, wherein: The blade direction of the scraper is opposite to the running direction of the belt.

10. The industrial belt gravity cleaner of claim 1, wherein: The scraper is arranged in two groups in parallel.