Stay wire slow release control device
By introducing a detection mechanism and detection wheel into the slow-release control device, the problem that existing devices cannot detect cable wear is solved, and real-time monitoring and damage judgment of cable outer wall wear are realized.
Patent Information
- Application Number
- CN202520757927.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-21
AI Technical Summary
Existing slow-release control devices can only adjust the speed of cable movement and cannot detect wear on the outer wall of the cable.
A cable release control device was designed, which includes a speed control mechanism and a detection mechanism. The detection mechanism is equipped with multiple detection wheels. The wear of the cable outer wall is measured by the displacement of the detection wheels. Wear detection is achieved by combining an incremental encoder and an elastic component.
It enables real-time detection of cable outer wall wear, accurately determines whether the cable is damaged, and avoids further damage caused by wear.
Smart Images

Figure CN223950502U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the electrical construction technical field, concretely relates to a stay cable slow release control device. BACKGROUND
[0002] Cable is the general term of optical cable, cable and other articles. The purpose of cable is many, mainly used for control installation, connect equipment, transport power and other multiple functions, which is a common and indispensable thing in daily life. When the power facility is built, the cable needs to be transported, in order to control the speed of cable transportation, the slow release control device with controllable speed is set on the cable transportation route.
[0003] The slow release control device is a speed control mechanism, at present, most of the speed control mechanisms adjust the speed of cable movement by adjusting the friction between the cable, which leads to mutual abrasion between the cable and the speed control mechanism during the movement of the cable. In order to detect the cable, whether the outer surface of the cable is abraded due to the speed control mechanism. The existing slow release control device can only adjust the speed of cable movement, and cannot detect the abrasion on the outer wall of the cable, therefore, the present application proposes a stay cable slow release control device, which is internally provided with two groups of detection wheels to form a circular detection structure, the two groups of detection wheels can be attached to the outer wall of the cable everywhere, the displacement of the detection wheel is measured to understand the actual abrasion of the cable. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a stay cable slow release control device to solve the problem that the existing slow release control device can only adjust the speed of cable movement and cannot detect the abrasion on the outer wall of the cable.
[0005] In order to achieve the above purpose, the utility model provides the following technical scheme, a stay cable slow release control device, including a speed control mechanism, the speed control mechanism adjusts the speed of cable body movement by adjusting the friction between the cable body, the speed control mechanism is provided with a detection mechanism outside;
[0006] The detection mechanism is provided with two, and the two detection mechanisms are oppositely arranged, the detection mechanism is provided with a plurality of detection wheels, connecting plates and detection shells, a plurality of detection wheels are distributed in the circumferential array around the center line of the detection shell, the detection wheel is provided with an arc part, the arc part cooperates with the outer wall of the cable body, the detection wheel is inserted into the connecting plate, the connecting plate is movably connected with the detection shell, the detection shell is provided with a detection unit, and the detection unit is used for measuring the angle of the connecting plate lifting and pressing;
[0007] Two groups of detection wheels in the two detection mechanisms form a circular detection structure, and the detection structure cooperates with the outer wall of the cable body.
[0008] In a further technical solution, the speed control mechanism includes clamping wheels, a slider, an adjusting plate, a threaded rod, a handle, and a bracket. There are two clamping wheels, which are located on both sides of the cable body, and the clamping wheels are inserted into the slider.
[0009] In a further technical solution, a sliding groove is provided inside the bracket, the slider cooperates with the sliding groove, and the slider is connected to the adjustment plate.
[0010] In a further technical solution, the adjusting plate and the threaded rod are connected by a thread, and the threaded rod is rotatably connected to the bracket.
[0011] In a further technical solution, the handle is located at one end of the threaded rod, and the handle is provided with anti-slip texture to increase friction.
[0012] In a further technical solution, the cable body passes sequentially through the speed control mechanism and the detection mechanism.
[0013] In a further technical solution, the end of the connecting plate away from the detection wheel is inserted into the rotating shaft, the rotating shaft and the detection housing can rotate relative to each other, and the detection unit includes an incremental encoder.
[0014] In a further technical solution, the detection mechanism also includes an elastic component and a support frame. The detection wheel and the connecting plate are connected by a bearing. There are two connecting plates, and the two connecting plates are located on both sides of the detection wheel. An elastic component is installed between the connecting plate and the detection shell.
[0015] In a further technical solution, the elastic component can be a spring, with one end of the spring connected to the connecting plate and the other end of the spring connected to the detection shell.
[0016] In a further technical solution, the detection shell is mounted on a support frame, and a horizontal plate is mounted on the support frame. The support frame is connected to the bracket in the speed control mechanism through the horizontal plate.
[0017] Beneficial effects:
[0018] The cable release control device provided by this utility model has two sets of detection wheels in two detection mechanisms that can form a complete circular detection structure. The detection mechanism takes the cable body into the structure, and the detection wheels evenly distributed throughout the cable body can press against the outer wall of the cable body. Multiple detection wheels can cover the entire area of the outer wall of the cable body. When the cable body is worn and becomes dented, the corresponding detection wheel will move closer to the side of the cable body. The detection unit detects the displacement of the connecting plate and the detection wheels, and judges the wear condition of the cable body based on the displacement distance, thereby determining whether the cable body is damaged. Attached Figure Description
[0019] Figure 1It is the structure schematic view of the pull cable slow release control device in the utility model;
[0020] Figure 2 It is the side view of the pull cable slow release control device in the utility model;
[0021] Figure 3 It is the internal structure schematic view of the pull cable slow release control device in the utility model;
[0022] Figure 4 It is the structure schematic view of the two detection mechanisms in the utility model Figure 3
[0023] Figure 5 It is the structure schematic view of the two detection mechanisms in the utility model
[0024] Mark explanation:
[0025] 1, cable body; 2, speed control mechanism; 201, clamping wheel; 202, sliding block; 203, adjusting plate; 204, threaded rod; 205, handle; 3, detection wheel; 4, connecting plate; 5, detection shell; 6, elastic assembly; 7, support frame. Specific implementation
[0026] The specific implementation of the utility model will be described in detail below, but it should be understood that the protection scope of the utility model is not limited by the specific implementation.
[0027] As Figures 1-5 shown, the pull cable slow release control device provided by the utility model embodiment comprises a speed control mechanism 2, and the speed control mechanism 2 adjusts the speed of the movement of the cable body 1 by adjusting the friction between the cable body 1 and the speed control mechanism 2. The speed control mechanism 2 is arranged at the cable body 1, can adjust the friction between the cable body 1 and the speed control mechanism 2, thereby adjusting the speed of the movement of the cable body 1, and achieves the purpose of controlling the speed of the cable.
[0028] Referring to Figure 1 , the speed control mechanism 2 comprises clamping wheels 201, sliding blocks 202, adjusting plates 203, threaded rods 204, handles 205 and supports, the clamping wheels 201 are provided in two, and the two clamping wheels 201 are respectively located at the two sides of the cable body 1, the clamping wheels 201 are inserted into the sliding blocks 202, the supports are provided with sliding grooves, the sliding blocks 202 are matched with the sliding grooves, the sliding blocks 202 are connected with the adjusting plates 203, the adjusting plates 203 are connected with the threaded rods 204 through threads, the threaded rods 204 are rotationally connected with the supports, the handles 205 are arranged at one end of the threaded rods 204, and the handles 205 are provided with anti-skid lines for increasing the friction. The clamping wheels 201 can be fixedly connected with the sliding blocks 202, that is, when the cable body 1 moves, the clamping wheels 201 will not rotate with the movement of the cable body 1.
[0029] Rotating the threaded rod 204 can drive the adjusting plate 203 to move. The adjusting plate 203 is connected to the slider 202, and the clamping wheel 201 is inserted into the slider 202. The movement of the adjusting plate 203 can drive the clamping wheel 201 to move together, thereby adjusting the position of the clamping wheel 201. When the two clamping wheels 201 approach each other, they will squeeze the cable body 1, which will increase the friction between the cable body 1 and the clamping wheel 201, thereby achieving the purpose of controlling the moving speed of the cable body 1.
[0030] The speed control mechanism 2 adjusts the speed of the cable body 1 by adjusting the friction between it and the cable body 1. Therefore, the cable body 1 will wear against the speed control mechanism 2 during the movement. In order to detect whether the outer surface of the cable body 1 has been significantly worn due to the speed control mechanism 2, a detection mechanism is provided on the outside of the speed control mechanism 2.
[0031] The detection mechanism is located on one side of the speed control mechanism 2. Specifically, the cable body 1 passes through the speed control mechanism 2 and the detection mechanism in sequence. That is, the cable body 1 passes through the speed control mechanism 2 first and then the detection mechanism. Even if other materials adhere to the cable body 1 during movement, they will be stopped by the speed control mechanism 2 and will not collide with the detection mechanism.
[0032] For reference Figures 2-5 There are two testing mechanisms, which are arranged opposite to each other. Each testing mechanism contains several testing wheels 3, connecting plates 4, and testing shells 5. The multiple testing wheels 3 are arranged in a circular array around the center line of the testing shell 5. The testing wheels 3 have an arc-shaped part inside, which cooperates with the outer wall of the cable body 1. The testing wheels 3 are inserted into the connecting plates 4, and the connecting plates 4 are movably connected to the testing shell 5. The testing shell 5 contains a testing unit, which is used to measure the angle of the connecting plates 4 when they are raised and lowered.
[0033] Two sets of detection wheels 3 within the two detection mechanisms form a circular detection structure, which engages with the outer wall of the cable body 1. The two sets of detection wheels 3 within the two detection mechanisms can form a complete circular detection structure, allowing the cable body 1 to be contained within it. Thus, the evenly distributed detection wheels 3 on all parts of the cable body 1 can press against the outer wall of the cable body 1. When the cable body 1 becomes dented due to wear, the corresponding detection wheel 3 will move closer to the side of the cable body 1. The detection unit detects the displacement of the connecting plate 4 and the detection wheels 3, and judges the wear condition of the cable body 1 based on the displacement distance, thereby determining whether the cable body 1 is damaged.
[0034] Specifically, the end of the connecting plate 4 away from the detection wheel 3 is inserted into the rotating shaft, the rotating shaft and the detection shell 5 can rotate relatively, and the detection unit comprises an incremental encoder: the incremental encoder can record the number of pulses when the shaft rotates through an optical or magneto-electric sensor, and convert the number of pulses into an angle. The measurement steps are as follows: the encoder is coaxially connected with the rotating shaft (directly mounted or through a shaft coupling). The power supply is turned on and the counter / PLC / single-chip microcomputer is connected. When the rotating shaft rotates, the encoder outputs A / B phase pulse signals, so that the angle of the detection wheel 3 lifting and pressing can be calculated, and the actual wear condition of the cable body 1 can be judged.
[0035] More specifically, the detection mechanism further comprises an elastic assembly 6 and a support frame 7, the detection wheel 3 is connected with the connecting plate 4 through a bearing, the connecting plate 4 is provided with two, and the two connecting plates 4 are located on the two sides of the detection wheel 3, the elastic assembly 6 is installed between the connecting plate 4 and the detection shell 5, the elastic assembly 6 can adopt a spring, one end of the spring is connected with the connecting plate 4, and the other end of the spring is connected with the detection shell 5, the elastic assembly 6 can also adopt a clockwork mechanism, and the clockwork mechanism is installed on the rotating shaft. The elastic assembly 6 can provide pressure to the connecting plate 4, so that the detection wheel 3 at the end of the connecting plate 4 always adheres to the outside of the cable body 1.
[0036] It should be noted that the detection shell 5 is arranged on the support frame 7, the support frame 7 is provided with a horizontal plate, and the support frame 7 and the support in the speed control mechanism 2 are connected through the horizontal plate.
[0037] In summary: the tension cable slow release control device provided by the embodiment of the utility model, two groups of detection wheels 3 in the two detection mechanisms can form a complete circular detection structure, the detection mechanism receives the cable body 1, so that the detection wheels 3 uniformly distributed at each part of the cable body 1 can abut on the outer wall of the cable body 1, and the plurality of detection wheels 3 can cover the whole area of the outer wall of the cable body 1, when the cable body 1 is worn and appears a concave condition, the corresponding detection wheel 3 will move to the side close to the cable body 1, the displacement of the connecting plate 4 and the detection wheel 3 is detected by the detection unit, the wear condition of the cable body 1 is judged according to the displacement distance, so as to judge whether the cable body 1 is damaged.
[0038] The above disclosure is only a few specific embodiments of the utility model, but the embodiments of the utility model are not limited to this, any change that can be thought of by any person skilled in the art should fall within the protection scope of the utility model.
Claims
1. A cable release control device, comprising a speed control mechanism (2), wherein the speed control mechanism (2) adjusts the speed of movement of the cable body (1) by adjusting the frictional force between itself and the cable body (1), characterized in that, A detection mechanism is provided on the outside of the speed control mechanism (2); The detection mechanism is provided in two parts, and the two detection mechanisms are arranged opposite to each other. Each detection mechanism is provided with a number of detection wheels (3), a connecting plate (4), and a detection shell (5). The multiple detection wheels (3) are arranged in a circumferential array around the center line of the detection shell (5). The detection wheel (3) is provided with an arc-shaped part, which cooperates with the outer wall of the cable body (1). The detection wheel (3) is inserted into the connecting plate (4). The connecting plate (4) is movably connected to the detection shell (5). The detection shell (5) is provided with a detection unit, which is used to measure the angle of the connecting plate (4) when it is raised and lowered. The two sets of detection wheels (3) in the two detection mechanisms form a circular detection structure, which is matched with the outer wall of the cable body (1).
2. The wire release control device as described in claim 1, characterized in that, The speed control mechanism (2) includes a clamping wheel (201), a slider (202), an adjusting plate (203), a threaded rod (204), a handle (205), and a bracket. There are two clamping wheels (201), and the two clamping wheels (201) are located on both sides of the cable body (1). The clamping wheels (201) are inserted into the slider (202).
3. The wire release control device as described in claim 2, characterized in that, The bracket is provided with a sliding groove, the slider (202) cooperates with the sliding groove, and the slider (202) is connected to the adjusting plate (203).
4. The wire release control device as described in claim 3, characterized in that, The adjusting plate (203) is connected to the threaded rod (204) by a thread, and the threaded rod (204) is rotatably connected to the bracket.
5. The wire release control device as described in claim 4, characterized in that, The handle (205) is located at one end of the threaded rod (204), and the handle (205) is provided with anti-slip texture to increase friction.
6. The wire release control device as described in claim 1, characterized in that, The cable body (1) passes through the speed control mechanism (2) and the detection mechanism in sequence.
7. The wire release control device as described in claim 1, characterized in that, The end of the connecting plate (4) away from the detection wheel (3) is inserted into the rotating shaft, and the rotating shaft and the detection housing (5) can rotate relative to each other. The detection unit includes an incremental encoder.
8. The wire release control device as described in claim 1, characterized in that, The detection mechanism also includes an elastic component (6) and a support frame (7). The detection wheel (3) is connected to the connecting plate (4) by a bearing. There are two connecting plates (4), and the two connecting plates (4) are located on both sides of the detection wheel (3). The elastic component (6) is installed between the connecting plate (4) and the detection shell (5).
9. The draw wire release control device as described in claim 8, characterized in that, The elastic component (6) can be a spring, with one end of the spring connected to the connecting plate (4) and the other end of the spring connected to the detection shell (5).
10. The wire release control device as described in claim 9, characterized in that, The detection shell (5) is mounted on the support frame (7), and a horizontal plate is mounted on the support frame (7). The support frame (7) is connected to the bracket in the speed control mechanism (2) through the horizontal plate.