Novel wire winding machine

By designing a new type of wire winding machine, and using components such as ball screws and linear guides to improve winding accuracy and efficiency, simplifying operation, the problem of low automation in traditional wire winding machines has been solved, and efficient and stable wire winding production has been achieved.

CN223950530UActive Publication Date: 2026-02-27SHENZHEN HONGXING HARDWARE ELECTROTHERMAL TECH CO LTD
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Patent Information

Application Number
CN202520175054.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-27
Publication Date
2026-02-27
Estimated Expiration
2035-01-27

AI Technical Summary

Technical Problem

Traditional wire winding machines have low automation, unstable magnesium rod fixation, inaccurate wire winding position, complex operation, and unstable energy supply, resulting in low winding efficiency and difficulty in meeting the needs of large-scale production.

Method used

A novel wire winding machine has been designed, comprising a winding frame, control components, a moving component, a winding component, and a fixing component. It employs ball screws and linear guides to ensure high-precision movement, a motor to drive the winding frame to rotate, a display screen and control buttons to simplify operation, and stable battery power supply.

Benefits of technology

It improves winding accuracy and efficiency, reduces operational difficulty, meets diverse winding needs, adapts to large-scale production, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel wire winding machine, and belongs to the technical field of wire winding machines. The wire winding machine is mainly composed of a wire winding rack, a control assembly, a moving assembly, a wire winding assembly, a battery and a fixing assembly. The control assembly is used for regulating and controlling equipment operation, the moving assembly (comprising a ball screw, a motor and a linear guide rail) achieves wire winding and transverse movement of the fixing assembly, the wire winding assembly (comprising a mounting frame, a linear guide rail, a wire winding frame, a synchronous part and the like) completes the wire winding action, the fixing assembly (comprising a mounting frame, a fixing part, a protective cover, a spring and a synchronous part) fixes a magnesium rod, and a battery supplies power. The wire winding machine effectively overcomes the defects of a traditional wire winding machine, has the advantages that the wire winding precision is improved (multiple wire winding modes such as uniform wire winding, dense wire winding and sparse wire winding are achieved through a stable assembly structure, the production efficiency is improved (parameters are easy to adjust, and assembly collaboration is good), the operation difficulty is reduced, energy is saved, environment friendliness is achieved, and the wire winding machine is suitable for wire winding operation of products such as magnesium rods and the like. The positive promotion significance is realized on the industry development.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of wire winding machine, especially a novel wire winding machine. BACKGROUND

[0002] In the existing wire winding machine technical field, for the wire winding operation of magnesium rod and other products, the traditional wire winding machine often has many deficiencies. For example, the degree of automation of the equipment is low, the fixing mode of the magnesium rod is not stable enough and lacks flexibility during the wire winding process, which can easily lead to inaccurate wire winding position and affect product quality. At the same time, the operation of the equipment is complex, and the operating personnel cannot accurately adjust the wire winding parameters, and the moving parts of the equipment do not run smoothly, resulting in low wire winding efficiency and difficulty in meeting the needs of large-scale production. In addition, the traditional wire winding machine may not be stable in energy supply or have high energy consumption, increasing production costs. To some extent, these problems restrict the application and development of wire winding machine technology in related industries, and therefore, a novel wire winding machine is needed to overcome these problems. SUMMARY

[0003] The utility model aims at providing a novel wire winding machine, aiming at solving the problems in the background art. To achieve the purpose, the utility model adopts the technical scheme of:

[0004] A novel wire winding machine, comprising a wire winding machine frame, a control component, a moving component, a wire winding component, a battery and a fixing component, the control component, the moving component, the wire winding component, the battery and the fixing component are all installed on the wire winding machine frame, the battery is electrically connected with the control component, the moving component, the wire winding component and the fixing component for power supply, the left side of the wire winding machine frame is installed with the control component, the control component is used for adjusting equipment parameters and controlling the operation of the equipment, the left side of the control component is installed with the moving component, the moving component is installed with the wire winding component and the fixing component, the fixing component is used for fixing the magnesium rod, the wire winding component is used for winding the magnesium rod fixed by the fixing component, and the fixing component and the wire winding component move horizontally on the moving component.

[0005] Preferably, the moving component comprises a first ball screw, a first motor, a second ball screw, a second motor, a first linear guide rail and a second linear guide rail, the first ball screw and the second ball screw are installed on the wire winding machine frame, the head of the first ball screw and the second ball screw is respectively installed with the first motor and the second motor, the left side and the right side of the first ball screw are installed with the first linear guide rail, the left side and the right side of the second ball screw are installed with the second linear guide rail, the first ball screw and the first linear guide rail are installed with the wire winding component, and the second ball screw and the second linear guide rail are installed with the fixing component.

[0006] Preferably, the winding assembly comprises a first mounting frame, a third linear guide mounting frame, a first winding frame, a third linear guide, a motor mounting frame, a second winding frame and a first synchronous part, the first mounting frame is mounted on the first linear guide, the front side of the first mounting frame is provided with the third linear guide mounting frame, the third linear guide mounting frame is provided with a plurality of third linear guides, the first winding frame is mounted on the third linear guide, the front side of the third linear guide mounting frame is provided with the motor mounting frame, the motor mounting frame is provided with the second winding frame, and the motor mounting frame is provided with the motor; the motor is connected with the second winding frame through the first synchronous part.

[0007] Preferably, the fixing assembly comprises a second mounting frame, a first fixing part, a second fixing part, a fixing part protective cover, a spring and a second synchronous part, the inner side of the winding frame is provided with the first fixing part, the second mounting frame is mounted on the second linear guide, the top of the second mounting frame is centrally provided with the fixing part protective cover, the fixing part protective cover is provided with the second fixing part, the second fixing part is provided with the spring, and the first fixing part and the second fixing part are used for fixing the product to be wound.

[0008] Preferably, the control assembly comprises a display screen and a control button, the winding frame is provided with the display screen, the display screen is used for displaying device parameters, and the control button is mounted below the display screen and is used for adjusting device parameters.

[0009] The utility model discloses the beneficial effects of the following:

[0010] Improve the winding precision: the winding machine of the utility model can realize the stable fixing and accurate winding of the magnesium rod through the precisely designed moving assembly, winding assembly and fixing assembly. The ball screw and linear guide in the moving assembly ensure the high precision and stability of the fixing assembly and winding assembly during horizontal movement, thereby improving the accuracy of the winding position and ensuring the stability and consistency of product quality. The plurality of third linear guides in the winding assembly can guide the first winding frame to wind at different positions, the motor drives the second winding frame to rotate through the first synchronous part, and the two can realize various winding modes. When winding uniformly, the wire coil can be uniformly wound on the magnesium rod by keeping stable linear speed and moving speed; when winding from dense to sparse, the winding pitch or speed parameters can be gradually adjusted through the control assembly, so that the wire coil gradually increases the winding thickness from one end to the other end of the magnesium rod; when winding from sparse to dense, the wire coil gradually decreases the winding thickness from one end to the other end of the magnesium rod, which can accurately control the density and thickness variation of winding and meet the diversified winding demand.

[0011] Improve production efficiency: The setting of the control assembly enables the operator to conveniently adjust the equipment parameters, such as the winding speed, winding spacing, etc., to adapt to different production needs. At the same time, the reasonable layout and collaborative work between the components reduce unnecessary operation steps and time waste, greatly improving the overall efficiency of winding, which is conducive to the smooth progress of large-scale production; various winding methods can be quickly switched on the same equipment without the need to change equipment or make complex adjustments, saving production preparation time. For example, when producing magnesium rod winding products of different specifications or requirements, it can quickly switch from one winding method to another, improving the utilization rate of the equipment and the flexibility of production.

[0012] Reduce operation difficulty: The equipment structure design is simple and clear, and the operation interface is friendly. The display screen directly displays the equipment parameters, and the control button layout is reasonable, which is convenient for the operator to quickly master the operation method of the equipment, reduces the requirement for the professional skills of the operator, and reduces the training cost and time; the operator only needs to input the corresponding winding method instruction or parameter on the control assembly, and the equipment can automatically execute the corresponding winding operation without complex manual adjustment and operation experience, even a novice can easily operate. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 The overall schematic view provided for the embodiment of the utility model;

[0014] Figure 2 The overall structure schematic view provided for the embodiment of the utility model;

[0015] Figure 3 The control assembly and the fixed assembly structure schematic view provided for the embodiment of the utility model;

[0016] Figure 4 The moving assembly structure schematic view of the embodiment of the utility model;

[0017] Figure 5 The winding assembly structure schematic view of the embodiment of the utility model;

[0018] Figure 6 The local part structure schematic view of the embodiment of the utility model.

[0019] Among them, the various reference signs in the figure:

[0020] 1, wire winding frame; 2, control assembly; 21, display screen; 22, control button; 3, moving assembly; 31, first ball screw; 32, first motor; 33, second ball screw; 34, second motor; 35, first linear guide rail; 36, second linear guide rail; 4, wire winding assembly; 41, first mounting frame; 42, third linear guide rail mounting frame; 43, first wire winding frame; 44, third linear guide rail; 45, motor mounting frame; 46, second wire winding frame; 47, first synchronous part; 5, battery; 6, fixing assembly; 61, second mounting frame; 62, first fixing part; 63, second fixing part; 64, fixing part protective cover; 65, spring; 66, second synchronous part. DETAILED DESCRIPTION

[0021] For the purpose of facilitating the understanding of the present application, a more comprehensive description of the present application will be given below with reference to the relevant drawings. The preferred embodiments of the present application are shown in the drawings. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0022] It should be noted that when an element is referred to as being "fixed" to another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element. In contrast, when an element is referred to as being "directly on" another element, there is no intervening element. The terms "vertical", "horizontal", "left", "right", and similar expressions used herein are for illustrative purposes only and are not intended to be the only embodiment. The terms "upper end", "lower end", "left side", "right side", "front end", "rear end", and similar expressions used herein are with reference to the positional relationship of the drawings.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the specification of the present application herein is only for the purpose of describing specific embodiments and is not intended to limit the present application. The term "and / or" used herein includes any and all combinations of one or more of the associated listed items.

[0024] The technical solutions of the present patent will be further described in detail below with reference to the specific embodiments.

[0025] As Figures 1-6The utility model discloses an embodiment provides a novel wire winding machine, including wire winding machine frame 1, control assembly 2, moving assembly 3, winding assembly 4, battery 5 and fixed assembly 6, control assembly 2, moving assembly 3, winding assembly 4, battery 5 and fixed assembly 6 are all installed on wire winding machine frame 1, and battery 5 electric connection control assembly 2, moving assembly 3, winding assembly 4 and fixed assembly 6 are used for power supply, the left side of wire winding machine frame 1 is installed with control assembly 2, and control assembly 2 is used for adjusting equipment parameter and control equipment's operation, and the left side of control assembly 2 is installed with moving assembly 3, and moving assembly 3 is installed with winding assembly 4 and fixed assembly 6, and fixed assembly 6 is used for fixing magnesium stick, and winding assembly 4 is used for the wire winding of magnesium stick fixed with fixed assembly 6, and fixed assembly 6 and winding assembly 4 are moved laterally on moving assembly 3.

[0026] In the embodiment, the moving assembly 3 includes a first ball screw 31, a first motor 32, a second ball screw 33, a second motor 34, a first linear guide rail 35, and a second linear guide rail 36. The first ball screw 31 and the second ball screw 33 are installed on the wire winding machine frame 1. The first motor 32 and the second motor 34 are installed at the head portions of the first ball screw 31 and the second ball screw 33, respectively. The first linear guide rail 35 is installed on the left and right sides of the first ball screw 31. The second linear guide rail 36 is installed on the left and right sides of the second ball screw 33. The winding assembly 4 is installed on the first ball screw 31 and the first linear guide rail 35. The fixed assembly 6 is installed on the second ball screw 33 and the second linear guide rail 36.

[0027] In the embodiment, the winding assembly 4 includes a first mounting bracket 41, a third linear guide rail mounting bracket 42, a first wire winding bracket 43, a third linear guide rail 44, a motor mounting bracket 45, a second wire winding bracket 46, and a first synchronous member 47. The first mounting bracket 41 is installed on the first linear guide rail 35. The third linear guide rail mounting bracket 42 is installed on the front side of the first mounting bracket 41. The third linear guide rail mounting bracket 42 is installed with a plurality of third linear guide rails 44. The first wire winding bracket 43 is installed on the third linear guide rail 44. The motor mounting bracket 45 is installed on the front side of the third linear guide rail mounting bracket 42. The second wire winding bracket 46 is installed on the motor mounting bracket 45. A motor is arranged on the motor mounting bracket 45. The motor is connected with the second wire winding bracket 46 through the first synchronous member 47.

[0028] In the embodiment, the fixing assembly 6 comprises a second mounting frame 61, a first fixing part 62, a second fixing part 63, a fixing part protective cover 64, a spring 65 and a second synchronous part 66, the first fixing part 62 is arranged on the inner side of the wire winding frame 1, the second mounting frame 61 is mounted on the second linear guide rail 36, the top of the second mounting frame 61 is centrally provided with the fixing part protective cover 64, the second fixing part 63 is arranged on the fixing part protective cover 64, the spring 65 is arranged on the second fixing part 63, the first fixing part 62 and the second fixing part 63 are used for fixing the wire wound product, and the second ball screw 33 and the fixing part protective cover 64 are provided with the second synchronous part 66.

[0029] In the embodiment, the control assembly 2 comprises a display screen 21 and a control button 22, the display screen 21 is mounted on the wire winding frame 1 and is used for displaying equipment parameters, and the control button 22 is mounted below the display screen 21 and is used for adjusting the equipment parameters.

[0030] The above embodiments are only used for describing the present application, and not for limiting the present application, and the ordinary skilled in the art can make various changes and modifications without departing from the spirit and scope of the present application, therefore all equivalent technical schemes also belong to the scope of the present application, and the patent protection scope of the present application should be defined by the claims.

Claims

1. A novel wire winder characterized by: The application relates to a wire winding machine, which comprises a wire winding frame, a control assembly, a moving assembly, a wire winding assembly, a battery and a fixing assembly, wherein the control assembly, the moving assembly, the wire winding assembly, the battery and the fixing assembly are all mounted on the wire winding frame, the battery is electrically connected with the control assembly, the moving assembly, the wire winding assembly and the fixing assembly for power supply, the left side of the wire winding frame is provided with the control assembly, the control assembly is used for adjusting equipment parameters and controlling equipment operation, the left side of the control assembly is provided with the moving assembly, the moving assembly is provided with the wire winding assembly and the fixing assembly, the fixing assembly is used for fixing magnesium rods, the wire winding assembly is used for winding the magnesium rods fixed by the fixing assembly, and the fixing assembly and the wire winding assembly move transversely on the moving assembly.

2. A novel wire winding machine as claimed in claim 1, wherein: The moving assembly comprises a first ball screw, a first motor, a second ball screw, a second motor, a first linear guide rail and a second linear guide rail, the first ball screw and the second ball screw are mounted on the wire winding frame, the heads of the first ball screw and the second ball screw are respectively provided with the first motor and the second motor, the left side and the right side of the first ball screw are provided with the first linear guide rail, the left side and the right side of the second ball screw are provided with the second linear guide rail, the first ball screw and the first linear guide rail are provided with the wire winding assembly, and the second ball screw and the second linear guide rail are provided with the fixing assembly.

3. A novel wire winding machine as claimed in claim 2, wherein: The wire winding assembly comprises a first mounting frame, a third linear guide rail mounting frame, a first wire winding frame, a third linear guide rail, a motor mounting frame, a second wire winding frame and a first synchronous part, the first mounting frame is mounted on the first linear guide rail, the front side of the first mounting frame is provided with the third linear guide rail mounting frame, the third linear guide rail mounting frame is provided with a plurality of third linear guide rails, the third linear guide rails are provided with the first wire winding frame, the front side of the third linear guide rail mounting frame is provided with the motor mounting frame, the motor mounting frame is provided with the second wire winding frame, a motor is arranged on the motor mounting frame, and the motor is connected with the second wire winding frame through the first synchronous part.

4. A novel wire winding machine as claimed in claim 3, wherein: The fixing assembly comprises a second mounting frame, a first fixing part, a second fixing part, a fixing part protection cover, a spring and a second synchronous part, the first fixing part is arranged on the inner side of the wire winding frame, the second mounting frame is mounted on the second linear guide rail, the top of the second mounting frame is centrally provided with the fixing part protection cover, the fixing part protection cover is provided with the second fixing part, the second fixing part is provided with the spring, the first fixing part and the second fixing part are used for fixing wire-wound products, and the second ball screw and the fixing part protection cover are provided with the second synchronous part.

5. A novel wire winder as claimed in claim 4, characterized in that: The control assembly comprises a display screen and control buttons, the display screen is mounted on the wire winding frame and used for displaying equipment parameters, and the control buttons are arranged below the display screen and used for adjusting equipment parameters.