Continuous quantitative filling mechanism
By designing a continuous quantitative filling mechanism, using an arc plate to prevent liquid splashing and bottle positioning, and combining multi-stage stirring blades and cylinder-driven filling head lifting and lowering, the problems of liquid splashing and inaccurate filling are solved, achieving an efficient and precise filling process, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520492152.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-20
AI Technical Summary
Existing filling equipment is prone to liquid splashing during the filling process, resulting in material waste and environmental pollution. At the same time, bottle positioning deviation leads to inaccurate filling volume, affecting product quality and production environment hygiene.
A continuous quantitative filling mechanism was designed, comprising a support platform, a production line, a storage component, a lifting component, a filling head, and an anti-splash component. An arc-shaped plate is used to prevent liquid splashing and position the bottle. Multi-stage stirring blades are combined to ensure material uniformity. Quantitative filling is achieved by driving the filling head to lift and lower through a cylinder.
It effectively prevents liquid splashing, reduces material waste and environmental pollution, improves filling accuracy and production efficiency, reduces labor intensity and costs, and meets the needs of high-precision production.
Smart Images

Figure CN223950720U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of ration filling, especially a continuous ration filling mechanism. BACKGROUND
[0002] The ration filling machine is a kind of equipment that can be used to fill food and beverage or other liquid products into specific packaging containers, also known as filling machine, and is widely used. When using the filling machine to fill, the packaging container can be filled quantitatively according to the capacity of the packaging container.
[0003] In the current filling operation scene, when the filling operation is carried out, the liquid high-speed impact bottle liquid level, instantaneously form four splashing water, not only cause a large number of valuable material waste, also inadvertently caused serious pollution to the filling environment, for example, if the food and beverage industry, juice, sauce and other liquid splashing to production equipment, workbench, not only need to spend a lot of time and manpower to clean, also may breed bacteria, potential threat to the health and safety of subsequent products, on the automatic filling production line, the positioning deviation of bottle body can cause the filling head and bottle mouth to be unable to accurately dock, which not only causes the deviation of filling amount, makes the product quality uneven, also can cause the dripping phenomenon in the filling process, further pollutes the product and production environment.
[0004] Therefore, it is necessary to provide a new continuous ration filling mechanism to solve the above technical problems. UTILITY MODEL CONTENT
[0005] To solve the above technical problems, the utility model provides a continuous ration filling mechanism.
[0006] The continuous ration filling mechanism provided by the utility model includes a support platform, an assembly line, a storage assembly, a lifting assembly, a filling head and a anti-splashing assembly, the top of the support platform is provided with an assembly line, one end of the top of the support platform is fixedly connected to the bottom of the storage assembly, the other end of the support platform is fixedly connected to the bottom of the lifting assembly, the top of the lifting assembly is fixedly connected with the filling head, the bottom of the lifting assembly is fixedly connected with the anti-splashing assembly, the anti-splashing assembly includes a connecting plate, a connecting rod and an arc-shaped plate, one side of the bottom of the lifting assembly is fixedly connected to one end of the connecting plate, the other end of the connecting plate is slidingly connected to the outer wall of the filling head, the bottom of the connecting plate is fixedly connected to one end of the connecting rod, the other end of the connecting rod is fixedly connected to one end of the arc-shaped plate, and one end of the arc-shaped plate is hingedly connected to the outer wall of the filling head.
[0007] Preferably, the outer wall of the filling head is provided with a plurality of connecting plates, connecting rods and arc-shaped plates at equal intervals.
[0008] Preferably, the lifting assembly comprises a mounting frame, a cylinder, a sliding plate and a mounting plate, the top of the supporting platform is fixedly connected to the bottom of the mounting frame, the top of the mounting frame is fixedly connected to the top of the cylinder, one end of the sliding plate is fixedly connected to the output end of the cylinder, the other end of the sliding plate is slidingly connected to the outer wall of the mounting frame, the bottom of the sliding plate is fixedly connected to the top of the mounting plate, and the top of the mounting plate is fixedly connected to the top of the filling head.
[0009] Preferably, the storage assembly comprises a raw material barrel, a barrel cover, a driving motor, a rotating rod, first stirring blades, second stirring blades and third stirring blades, the top of the supporting platform is fixedly connected to the bottom of the raw material barrel, the top of the raw material barrel is fixedly connected to the bottom of the barrel cover, the top of the barrel cover is fixedly connected to the top of the driving motor, one end of the rotating rod is fixedly connected to the output end of the driving motor, the other end of the rotating rod penetrates through the barrel cover and extends to the inner wall bottom of the raw material barrel, and the outer wall of the rotating rod is equidistantly provided with the first stirring blades, the second stirring blades and the third stirring blades.
[0010] Preferably, the top of the filling head is fixedly connected to one end of the telescopic pipe, and the other end of the telescopic pipe penetrates through the barrel cover and extends to the inner wall bottom of the raw material barrel.
[0011] Preferably, the outer wall bottom of the raw material barrel is fixedly connected with a valve.
[0012] Compared with the related art, the continuous quantitative filling mechanism has the following beneficial effects: when the filling head descends, the arc-shaped plate can be rotated to the bottle opening through the hinge to form an effective protective barrier to block the liquid splashing and avoid material waste and environmental and equipment pollution; the arc-shaped plate also has a positioning effect on the bottle body while preventing the liquid splashing. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 A structural schematic view of a preferred embodiment of the continuous quantitative filling mechanism provided by the utility model;
[0014] Figure 2 A structural schematic view of the storage assembly shown in Figure 1
[0015] Figure 3 A structural schematic view of the lifting assembly shown in Figure 1
[0016] Figure 4 A structural schematic view of the anti-splashing assembly shown in Figure 1
[0017] The labels in the figure: 1, support platform; 2, assembly line; 3, storage assembly; 4, lifting assembly; 5, anti-splashing assembly; 6, filling head; 7, telescopic pipe; 310, raw material barrel; 320, barrel cover; 330, driving motor; 340, rotating rod; 350, first-stage stirring blade; 360, second-stage stirring blade; 370, third-stage stirring blade; 380, valve; 410, mounting frame; 420, air cylinder; 430, sliding plate; 440, mounting plate; 510, connecting plate; 520, connecting rod; 530, arc-shaped plate. DETAILED DESCRIPTION
[0018] The utility model will be further described below in combination with the drawings and embodiments.
[0019] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , among which, Figure 1 is a structural schematic view of a preferred embodiment of the continuous quantitative filling mechanism provided by the utility model; Figure 2 is a structural schematic view of the storage assembly shown in Figure 1 ; Figure 3 is a structural schematic view of the lifting assembly shown in Figure 1 ; Figure 4 is a structural schematic view of the anti-splashing assembly shown in Figure 1 .
[0020] In the specific implementation process, as shown in Figures 1-2 , the utility model provides a continuous quantitative filling mechanism, which comprises a support platform 1, an assembly line 2, a storage assembly 3, a lifting assembly 4, a filling head 6 and an anti-splashing assembly 5, the top of the support platform 1 is provided with the assembly line 2, one end of the top of the support platform 1 is fixedly connected to the bottom of the storage assembly 3, the other end of the support platform 1 is fixedly connected to the bottom of the lifting assembly 4, the top of the lifting assembly 4 is fixedly connected with the filling head 6, and the bottom of the lifting assembly 4 is fixedly connected with the anti-splashing assembly 5;
[0021] The storage assembly 3 comprises a raw material barrel 310, a barrel cover 320, a driving motor 330, a rotating rod 340, a first stirring blade 350, a second stirring blade 360 and a third stirring blade 370, the top of the supporting platform 1 is fixedly connected to the bottom of the raw material barrel 310, the top of the raw material barrel 310 is fixedly connected to the bottom of the barrel cover 320, the top of the barrel cover 320 is fixedly connected to the top of the driving motor 330, one end of the rotating rod 340 is fixedly connected to the output end of the driving motor 330, the other end of the rotating rod 340 penetrates through the barrel cover 320 and extends to the inner wall bottom of the raw material barrel 310, the outer wall of the rotating rod 340 is equidistantly provided with the first stirring blade 350, the second stirring blade 360 and the third stirring blade 370, and the outer wall bottom of the raw material barrel 310 is fixedly connected with a valve 380; the top of the filling head 6 is fixedly connected to one end of the telescopic pipe 7, and the other end of the telescopic pipe 7 penetrates through the barrel cover 320 and extends to the inner wall bottom of the raw material barrel 310.
[0022] It should be noted that the first stirring blade 350, the second stirring blade 360 and the third stirring blade 370 are equidistantly distributed on the rotating rod 340, so that the materials in the raw material barrel 310 are uniformly mixed, and precipitation or stratification is avoided; the filling head 6 has a quantitative control function, so that the amount of materials filled each time is consistent; the telescopic pipe 7 connects the raw material barrel 310 and the filling head 6 and is used for conveying materials; the telescopic design can adapt to the lifting movement of the filling head 6 and simultaneously ensure the continuity of material conveying; and the assembly line 2 is used for conveying empty containers and containers after filling.
[0023] In the specific implementation process, referring to Fig. 1, Figures 3-4 The utility model provides continuity quantitative filling mechanism, lifting assembly 4 includes mounting bracket 410, pneumatic cylinder 420, sliding plate 430 and mounting plate 440, the top of supporting platform 1 is fixedly connected to the bottom of mounting bracket 410, the top of mounting bracket 410 is fixedly connected to the top of pneumatic cylinder 420, the output end of pneumatic cylinder 420 is fixedly connected one end of sliding plate 430, the other end of sliding plate 430 is slidably connected the outer wall of mounting bracket 410, the bottom of sliding plate 430 is fixedly connected to the top of mounting plate 440, the top of mounting plate 440 is fixedly connected the top of filling head 6;
[0024] Anti-splashing assembly 5 includes connecting plate 510, connecting rod 520 and arc plate 530, the bottom one side of sliding plate 430 is fixedly connected to one end of connecting plate 510, the other end of connecting plate 510 is slidably connected the outer wall of filling head 6, the bottom of connecting plate 510 is fixedly connected one end of connecting rod 520, the other end of connecting rod 520 is fixedly connected one end of arc plate 530, one end of arc plate 530 is hingedly connected the outer wall of filling head 6, the outer wall of filling head 6 is equidistantly provided with a plurality of connecting plate 510, connecting rod 520 and arc plate 530;
[0025] It should be noted that the lifting assembly 4 is driven by the extension and retraction of the air cylinder 420 to move the sliding plate 430 up and down, thereby driving the filling head 6 on the mounting plate 440 to perform the lifting operation; one end of the connecting plate 510 is fixed on the sliding plate 430, and the other end is slidably connected to the outer wall of the filling head 6, so that the position can be adjusted with the lifting of the filling head; a plurality of connecting plates 510, connecting rods 520 and arc plates 530 are arranged equidistantly on the outer wall of the filling head 6, which ensures the all-around protection effect.
[0026] The working principle of the utility model is as follows: the raw materials are stored in the raw material barrel 310, the driving motor 330 drives the primary stirring blade 350, the secondary stirring blade 360 and the tertiary stirring blade 370 to rotate through the rotating rod 340, and the raw materials are stirred to ensure the uniformity of the raw materials; the stirred raw materials flow out under the control of PLC, enter the telescopic pipe 7, and finally flow to the filling head 6; the lifting assembly 4 drives the sliding plate 430 to move up and down through the air cylinder 420, and the sliding plate 430 drives the mounting plate 440 and the filling head 6 to lift; when filling is needed, the filling head 6 is lowered to the vicinity of the container mouth for quantitative filling; after filling is completed, the filling head 6 is raised for the next filling; when the filling head 6 is lowered, the arc plate 530 will unfold with the lowering of the filling head 6 to form a protective cover to prevent liquid splashing during filling; after filling is completed, the filling head 6 is raised, and the arc plate 530 is folded, which does not affect the next filling operation; the assembly line 2 is used for conveying containers to be filled, and the containers pass under the filling head 6 in turn on the assembly line and are continuously conveyed to the next process after filling is completed.
[0027] The continuous quantitative filling mechanism has the following advantages: the assembly line 2 enables the containers to be continuously conveyed, the filling head 6 can quickly and uninterruptedly fill the containers, the production efficiency is significantly improved, and the mechanism is suitable for large-scale production requirements; the lifting assembly 4 controls the lifting of the filling head 6, can realize quantitative filling, ensures that the filling amount in each container is consistent, and meets the high-precision production requirements; the multi-stage stirring blades (the primary stirring blade 350, the secondary stirring blade 360 and the tertiary stirring blade 370) in the storage assembly 3 are driven to rotate by the driving motor 330, can fully stir the raw materials, avoid sedimentation or stratification, and ensure the uniformity and stability of the filled liquid; the anti-splashing assembly 5 unfolds the arc plate 530 to form a protective cover during filling, effectively prevents liquid splashing, reduces raw material waste, and keeps the working environment clean; the arc plate 530 forms a protective cover while positioning the bottle body, so that the filling is more accurate, the air cylinder 420 drives the lifting assembly 4, and the driving motor 330 controls the stirring, realizing the automation of the filling process, reducing manual intervention, and reducing labor intensity and production cost.
[0028] The circuit and control involved in the utility model are prior art, and will not be described in detail here.
[0029] The above merely describes the embodiments of the present application, and does not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation, or direct or indirect application in other related technical fields, which are made by using the content of the present application specification and drawings, are also included in the patent protection scope of the present application.
Claims
1. A continuous quantitative filling mechanism, comprising a support platform (1), a flow line (2), a storage assembly (3), a lifting assembly (4), a filling head (6) and an anti-splashing assembly (5), the top of the support platform (1) is provided with a flow line (2), one end of the top of the support platform (1) is fixedly connected to the bottom of the storage assembly (3), the other end of the support platform (1) is fixedly connected to the bottom of the lifting assembly (4), the top of the lifting assembly (4) is fixedly connected with the filling head (6), and the bottom of the lifting assembly (4) is fixedly connected with the anti-splashing assembly (5), characterized in that, The anti-splashing assembly (5) comprises a connecting plate (510), a connecting rod (520) and an arc-shaped plate (530), one end of the connecting plate (510) is fixedly connected to one side of the bottom of the lifting assembly (4), the other end of the connecting plate (510) is slidably connected to the outer wall of the filling head (6), one end of the connecting rod (520) is fixedly connected to the bottom of the connecting plate (510), the other end of the connecting rod (520) is fixedly connected to one end of the arc-shaped plate (530), and one end of the arc-shaped plate (530) is hingedly connected to the outer wall of the filling head (6).
2. The continuous dosing mechanism according to claim 1, characterized in that The outer wall of the filling head (6) is equidistantly provided with a plurality of connecting plates (510), connecting rods (520) and arc-shaped plates (530).
3. The continuous dosing filler mechanism of claim 1, wherein, The lifting assembly (4) comprises a mounting frame (410), an air cylinder (420), a sliding plate (430) and a mounting plate (440), the top of the supporting platform (1) is fixedly connected to the bottom of the mounting frame (410), the top of the mounting frame (410) is fixedly connected to the top of the air cylinder (420), one end of the sliding plate (430) is fixedly connected to the output end of the air cylinder (420), the other end of the sliding plate (430) is slidably connected to the outer wall of the mounting frame (410), the bottom of the sliding plate (430) is fixedly connected to the top of the mounting plate (440), and the top of the mounting plate (440) is fixedly connected to the top of the filling head (6).
4. The continuous dosing mechanism of claim 1, wherein, The storage assembly (3) comprises a raw material barrel (310), a barrel cover (320), a driving motor (330), a rotating rod (340), a primary stirring blade (350), a secondary stirring blade (360) and a tertiary stirring blade (370), the top of the supporting platform (1) is fixedly connected to the bottom of the raw material barrel (310), the top of the raw material barrel (310) is fixedly connected to the bottom of the barrel cover (320), the top of the barrel cover (320) is fixedly connected to the top of the driving motor (330), one end of the rotating rod (340) is fixedly connected to the output end of the driving motor (330), the other end of the rotating rod (340) penetrates through the barrel cover (320) and extends to the inner wall bottom of the raw material barrel (310), and the outer wall of the rotating rod (340) is equidistantly provided with the primary stirring blade (350), the secondary stirring blade (360) and the tertiary stirring blade (370).
5. The continuous dosing filler mechanism of claim 4, wherein, The top of the filling head (6) is fixedly connected to one end of the telescopic tube (7), and the other end of the telescopic tube (7) penetrates through the barrel cover (320) and extends to the inner wall bottom of the raw material barrel (310).
6. The continuous dosing filler mechanism of claim 4, wherein, The outer wall bottom of the raw material barrel (310) is fixedly connected with a valve (380).