Prefabricated iron component heat treatment temperature control equipment

Abstract

The utility model relates to prefabricated iron component heat treatment temperature control equipment which comprises a stable underframe, rotating frames are rotatably connected to the front and rear parts of the stable underframe, driving motors are mounted on the front and rear sides of the upper part of the stable underframe, gears are connected to output shafts of the driving motors, and gears are connected to the outer sides of the middle parts of the rotating frames; the adjacent gears are meshed, hydraulic cylinders are installed on the outer sides of the rotating frames, installation frames are connected to the telescopic ends of the hydraulic cylinders, a heating assembly is arranged on the left portion of the stable bottom frame and comprises a first heating frame, the first heating frame is connected to the upper side of the left portion of the stable bottom frame, and a second heating frame is connected to the middle of the stable bottom frame. Through mutual cooperation of the hydraulic cylinder and the rotating frame, quick positioning of components of different sizes and shapes can be met, meanwhile, the driving motor drives the rotating frame to rotate anticlockwise, the components can be sequentially subjected to heat treatment, cooling treatment and multi-station parallel treatment, the downtime of equipment can be shortened, and the heat treatment efficiency of the components can be improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical manufacturing field especially relates to a prefabricated iron component heat treatment temperature control equipment. BACKGROUND

[0002] In the mechanical manufacturing field, prefabricated iron component heat treatment changes the internal microstructure of the material to optimize its mechanical properties, eliminate processing stress, prolong service life, and ensure its reliability under specific working conditions. Traditional heat treatment equipment mostly adopts a combination mode of fixed heating furnace and independent cooling tank. The equipment needs to be frequently started and stopped during installation, heating, and cooling quenching steps, which causes low actual efficiency. The heating furnace cannot accurately control the heating temperature, affecting the heat treatment effect of the component. Meanwhile, the fixture has poor adaptability when clamping components of different specifications, and has limitations in use.

[0003] In view of the above problems, a prefabricated iron component heat treatment temperature control equipment is developed. UTILITY MODEL CONTENTS

[0004] In order to overcome the shortcomings of traditional heat treatment equipment, which needs to be frequently started and stopped during installation, heating, and cooling quenching steps, causing low actual efficiency, and the heating furnace cannot accurately control the heating temperature, affecting the heat treatment effect of the component, and the fixture has poor adaptability when clamping components of different specifications, and has limitations in use, the utility model provides a prefabricated iron component heat treatment temperature control equipment.

[0005] The technical scheme of the utility model is as follows: a prefabricated iron component heat treatment temperature control equipment, comprising a stable chassis, the stable chassis is rotatably connected with a rotating frame at the front and rear parts, a driving motor is installed on the upper part of the stable chassis at the front and rear sides, a gear is connected to the output shaft of the driving motor, a gear is also connected to the outer side of the middle part of the rotating frame, the adjacent two gears are meshed, four hydraulic cylinders are installed on the outer side of the rotating frame, an installation frame is connected to the extension end of the hydraulic cylinder, a heating assembly is arranged on the left part of the stable chassis, the heating assembly comprises a first heating frame, the first heating frame is connected to the upper side of the left part of the stable chassis, a second heating frame is connected to the middle part of the stable chassis, and a temperature sensor is arranged in the first heating frame and the second heating frame.

[0006] In one embodiment, a liquid storage frame is also included, the liquid storage frame is arranged on the lower part of the stable chassis, a liquid pump is installed on the left and right parts of the liquid storage frame, a liquid delivery pipe is connected between the liquid pump and the liquid storage frame, and three spray heads are arranged on the inner side of the liquid delivery pipe.

[0007] In one embodiment, an installation rod is also included, the installation rod is also connected to the middle part of the stable chassis, and a blocking frame is arranged on the lower part of the installation rod.

[0008] In one of the embodiments, the stable base frame is triangular in whole.

[0009] In one of the embodiments, the mounting frame is provided with a reserved hole.

[0010] In one of the embodiments, the blocking frame is provided with a cooling fin.

[0011] By adopting the above technical scheme, the utility model has the beneficial effects of:

[0012] The utility model discloses a hydraulic cylinder and the cooperation of rotating frame can satisfy the quick positioning of different sizes and shapes components, and the counterclockwise rotation of the rotating frame driven by the driving motor can make the components be sequentially heat treated and cooled, and the multi-station parallel processing can reduce the equipment downtime, speed up the component heat treatment efficiency, the heating assembly heats, the temperature sensor real -time monitoring heating temperature ensures the component heating temperature accuracy. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.

[0014] Figure 2 It is the first partial three-dimensional structure schematic diagram of the utility model.

[0015] Figure 3 It is the second partial three-dimensional structure schematic diagram of the utility model.

[0016] Figure 4 It is the third partial three-dimensional structure schematic diagram of the utility model.

[0017] Marked as: 1-stable base frame, 2-driving motor, 3-gear, 4-rotating frame, 5-hydraulic cylinder, 6-mounting frame, 7-heating assembly, 71-first heating frame, 72-second heating frame, 8-liquid storage frame, 9-liquid pump, 10-liquid delivery pipe, 11-sprayer, 12-mounting rod, 13-blocking frame. DETAILED DESCRIPTION

[0018] The utility model will be further described in detail below in combination with the drawings and specific embodiments, but not limit the protection scope and application scope of the utility model.

[0019] A prefabricated iron component heat treatment temperature control equipment, such as Figures 1-4As shown, it includes a stabilizing base 1, which is a triangular structure. Rotating frames 4 are rotatably connected to both the front and rear parts of the stabilizing base 1. Drive motors 2 are mounted on both the front and rear sides of the upper part of the stabilizing base 1, and gears 3 are connected to the output shafts of the drive motors 2. Gears 3 are also connected to the outer side of the middle part of the rotating frames 4, with adjacent gears 3 meshing. Four hydraulic cylinders 5 are mounted on the outer side of each rotating frame 4, and mounting brackets 6 are connected to the telescopic ends of each hydraulic cylinder 5. Pre-drilled holes are provided on each mounting bracket 6. A heating assembly 7 is located on the left side of the stabilizing base 1. The heating assembly 7 includes... The device includes a first heating frame 71, a second heating frame 72 connected to the upper left side of the stabilizing base 1, and a temperature sensor inside the first heating frame 71 and the second heating frame 72. A liquid storage frame 8 is provided at the lower part of the stabilizing base 1. Liquid pumps 9 are installed on both the left and right sides of the liquid storage frame 8. A delivery pipe 10 is connected between the liquid pump 9 and the liquid storage frame 8. Three nozzles 11 are provided inside the delivery pipe 10. An installation rod 12 is also connected to the middle of the stabilizing base 1. A blocking frame 13 is provided at the lower part of the installation rod. A heat sink is provided on the blocking frame 13.

[0020] It should be noted that heat treatment of precast iron components optimizes their mechanical properties, eliminates processing stress, extends service life, and ensures their reliability under specific working conditions by altering the internal microstructure of the material. During heat treatment of precast iron components, the position of the mounting frame 6 is first adjusted by the hydraulic cylinder 5. Pre-drilled holes allow for flexible matching of mounting fixtures according to different component sizes, thus enabling rapid positioning of workpieces of various specifications. Next, the drive motor 2 drives the adjacent gear 3 to rotate, which in turn drives another adjacent gear 3 to rotate, causing the rotating frame 4 to rotate synchronously, thereby achieving a counter-clockwise rotation of the component. When the component rotates into the heating assembly 7, the first heating frame 71 and the second heating frame 72 heat it. The first heating frame 71 and the second heating frame 72 have built-in temperature sensors for temperature control. Once the target temperature is reached, a signal is sent to the drive motor 2, causing... The drive motor 2 continues to operate, thereby rotating the component into the lower liquid storage frame 8 for cooling and quenching. The drive motor 2 drives the rotating frame 4 to rotate cyclically, and the multi-station parallel processing can reduce downtime and accelerate the heat treatment efficiency of the component. The lower part of the component is in direct contact with the coolant in the liquid storage frame 8. Since the contact area between the coolant and the component is limited, the upper part of the component is not completely cooled. In order to improve the cooling effect, the liquid pump 9 draws the coolant from the liquid storage frame 8 into the liquid delivery pipe 10 and sprays it onto the upper part of the component through the nozzle 11. The six nozzles 11 can evenly cover the surface of the component with coolant, thereby achieving a rapid cooling effect. When the coolant comes into contact with the component, the strong temperature difference will cause the coolant to splash outward at the moment of contact with the component. The baffle frame 13 plays a certain role in blocking the splashed coolant. At the same time, the heat sink on the baffle frame 13 can quickly dissipate heat.

[0021] The above examples are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and to implement it, and cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application shall be covered within the protection scope of the present application.

Claims

1. A temperature control device for heat treatment of precast iron components, characterized in that, The utility model relates to a stable chassis (1) is connected with the rotating frame (4) rotationally in front and back two parts, and the stable chassis (1) is installed with drive motor (2) on the upper part of front and back two sides, and the drive motor (2) output shaft is connected with gear (3) all, and the rotating frame (4) middle outside is also connected with gear (3) all, and the gear (3) of adjacent 2 is engaged, and the rotating frame (4) outside is installed with 4 hydraulic cylinders (5) all, and the hydraulic cylinder (5) telescopic end is connected with mounting frame (6) all, and the stable chassis (1) left part is provided with heating assembly (7), and the heating assembly (7) includes first heating frame (71), and the stable chassis (1) left part upper side is connected with first heating frame (71), and the stable chassis (1) middle part is connected with second heating frame (72), and the first heating frame (71) and second heating frame (72) inside are equipped with temperature sensor.

2. The temperature control apparatus for heat treatment of a precast ferrous member according to claim 1, wherein Also including the liquid storage frame (8), the stable chassis (1) lower part is equipped with the liquid storage frame (8), and the liquid storage frame (8) left and right two parts are installed with liquid pump (9), and the liquid pump (9) and the liquid storage frame (8) between all are connected with infusion tube (10), and the infusion tube (10) inside all are equipped with 3 shower nozzles (11).

3. The temperature control apparatus for heat treatment of a precast ferrous member according to claim 2, wherein Also including mounting rod (12), the stable chassis (1) middle part is also connected with mounting rod (12), and the mounting rod lower part is equipped with blocking frame (13).

4. The temperature control apparatus for heat treatment of a pre-fabricated ferrous member according to claim 1, wherein The stable chassis (1) is triangular structure as a whole.

5. The temperature control apparatus for heat treatment of a pre-fabricated ferrous member according to claim 4, wherein The mounting frame (6) all open in the reserved hole.

6. The temperature control apparatus for heat treatment of a pre-fabricated ferrous member according to claim 3, wherein Also including the blocking frame (13) is equipped with fin.

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