Automatic cleaning machine structure

By designing an automatic cleaning machine structure and combining a water tank with thermocouples and heating tubes, the automated processing of cold and hot acid pickling of bearing parts was realized. This solved the problem of simultaneously automating cold and hot acid pickling, which is difficult to achieve in existing technologies, and improved cleaning efficiency and effectiveness.

CN223951188UActive Publication Date: 2026-02-27ZHEJIANG XCC GRP CO LTD
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Patent Information

Application Number
CN202520641044.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-02-27
Estimated Expiration
2035-04-08

AI Technical Summary

Technical Problem

Existing technologies make it difficult to simultaneously automate the cold and hot pickling processes for bearing parts, especially for the inspection and cleaning of burns on ground surfaces and surface cracks after quenching and tempering.

Method used

An automatic cleaning machine structure was designed, which includes a water tank and multiple water tanks. The water tank equipped with thermocouples and heating tubes is used for hot acid washing, and the other water tanks are used for cold acid washing solution. The automatic transfer and processing of parts in different solutions is realized through horizontal and vertical drive units.

Benefits of technology

It automates the cold and hot pickling processes for bearing parts, improving cleaning efficiency and effectiveness, and adapting to different types of cleaning needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic cleaning machine structure which comprises a water tank and a plurality of water tanks arranged in the water tank, the water tanks are sequentially arranged in the length direction of the water tank, and one of the water tanks is provided with a thermocouple and a heating pipe in a matched mode. A truss support is arranged above the water tank, a transverse driving unit is arranged between the truss support and the movable truss, a longitudinal driving unit is arranged on the movable truss, the longitudinal driving unit is connected with a hook, and a hanging basket is hung on the hook; and under the driving of the transverse driving unit and the longitudinal driving unit, the hanging basket can be immersed into any water tank. The utility model provides an automatic cleaning machine structure for cold pickling and hot pickling of bearing parts, provides a hardware basis for automatic cleaning of cold pickling and hot pickling, and is beneficial to improving the cleaning efficiency and effect of cold pickling and hot pickling.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the cleaning equipment of part, concretely relates to the cleaning equipment of bearing. BACKGROUND

[0002] Bearing part grinding surface burn, crack and other defects, bearing part quenching and tempering surface crack.

[0003] Cold pickling is suitable for the inspection of bearing part grinding surface burn, crack and other defects.Cold pickling includes but is not limited to the following steps: nitric acid etching, rinsing, hydrochloric acid etching, rinsing, oiling (anti-rust oil).

[0004] Hot pickling is suitable for the inspection of bearing part quenching and tempering surface crack.Hot pickling includes but is not limited to the following steps: (degreasing) at 60-70 DEG C, the surface is not allowed to exist grease;cleaning the degreased parts at room temperature. UTILITY MODEL CONTENTS

[0005] The utility model solves the technical problem: for cold pickling and hot pickling provide an automatic washing machine structure, so that the automatic washing machine can be suitable for cold pickling, and can be suitable for hot pickling.

[0006] To solve the above technical problem, the utility model provides the following technical scheme: an automatic washing machine structure, including water tank, a plurality of water tanks arranged in the water tank, a plurality of water tanks are sequentially arranged along the length direction of water tank, a water tank in a plurality of water tanks is equipped with thermocouple and heating pipe;the upper portion of water tank is equipped with truss support, and the truss support is equipped with horizontal drive unit between movable truss, and the movable truss is equipped with longitudinal drive unit, and the longitudinal drive unit is connected with hook, and the hook is hung with hanging basket;under the drive of horizontal drive unit and longitudinal drive unit, the hanging basket can be immersed in any water tank.

[0007] According to the above technical scheme, the water tank equipped with thermocouple and heating pipe heats the solution in it, which is used for removing grease from the surface of parts in hot pickling.Other water tanks contain nitric acid, cleaning solution, hydrochloric acid and anti-rust oil.

[0008] When cold pickling, the parts are placed in the hanging basket, and under the drive of horizontal drive unit and longitudinal drive unit, the parts can be sequentially placed in the water tank containing nitric acid, the water tank containing cleaning solution, the water tank containing hydrochloric acid, the water tank containing cleaning solution and the water tank containing anti-rust oil.

[0009] When hot pickling, the parts are placed in the hanging basket, and under the drive of horizontal drive unit and longitudinal drive unit, the parts can be sequentially placed in the water tank equipped with thermocouple and heating pipe (the water tank contains soap water / soda water / other available solution, which is used for degreasing the parts) and the water tank containing cleaning solution.

[0010] The sink is provided with a plurality of positioning partitions, and the water tank is positioned between two adjacent positioning partitions.

[0011] The water tank with the thermocouple and the heating pipe is welded with the sink. The sink is provided with a heating pipe hole and a thermocouple hole on the side wall, the heating pipe is inserted into the heating pipe hole and extends into the water tank, and the thermocouple is inserted into the thermocouple hole and extends into the water tank.

[0012] The sink is provided with a water outlet hole, the water tank is provided with a drainage hole on the side wall, a drainage pipe is connected between the water outlet hole and the drainage hole, and a valve is arranged on the drainage pipe.

[0013] The water tank with the thermocouple and the heating pipe is provided with a bracket, and the bracket is located above the thermocouple and the heating pipe. The basket is stopped at the bracket, and the bracket has a protection effect on the thermocouple and the heating pipe.

[0014] The water tank is provided with an ultrasonic oscillator, and the water tank is provided with a bracket above the ultrasonic oscillator. The basket is stopped at the bracket, and the bracket has a protection effect on the ultrasonic oscillator. The ultrasonic oscillator is used for stirring and cleaning parts by using high-frequency sound waves of ultrasonic waves.

[0015] As an option, the end of the bracket is provided with an elastic pin, the inner side wall of the water tank is provided with a pin hole, and the elastic pin is matched in the pin hole. When the bracket is installed, the elastic pin of the left end is inserted into the pin hole on the left side wall of the water tank, the elastic pin of the right end slides along the right side wall of the water tank, and when the elastic pin of the right end is aligned with the pin hole on the right side wall of the water tank, the elastic pin of the right end is inserted into the corresponding pin hole.

[0016] The transverse driving unit comprises a horizontal guide rail and a horizontal rack fixedly installed on the truss support, a first motor is arranged on the movable truss, a gear is installed on the shaft of the first motor, the movable truss is movably matched with the horizontal guide rail, and the gear is meshed with the horizontal rack.

[0017] The longitudinal driving unit comprises a second motor installed on the movable truss, a longitudinal screw rod mechanism connected with the second motor, and a lifting frame fixedly connected with a screw nut of the longitudinal screw rod mechanism.

[0018] The utility model discloses a kind of automatic cleaning machine structures for bearing parts cold pickling, hot pickling, and provides hardware basis for the automatic cleaning of cold pickling, hot pickling. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings:

[0020] Figure 1 This is a schematic diagram of the structure of an automatic cleaning machine;

[0021] Figure 2 for Figure 1 Top view;

[0022] Figure 3 This is a schematic diagram of the truss support 30;

[0023] Figure 4 for Figure 3 The left view;

[0024] Figure 5 for Figure 3 Top view;

[0025] Figure 6 This is a schematic diagram of the water tank 10;

[0026] Figure 7 for Figure 6 Top view;

[0027] Figure 8 This is a schematic diagram of bracket 23.

[0028] Explanation of symbols in the diagram:

[0029] 10. Water tank; 11. Positioning divider; 12. Drain hole; 13. Hole for installing heating element 22; 14. Hole for installing thermocouple;

[0030] 201. Heating box; 202. Ultrasonic cleaning box; 203. Nitric acid box; 204. Cleaning box; 205. Hydrochloric acid box; 206. Rust inhibitor box;

[0031] 21. Thermocouple; 22. Heating element; 23. Bracket; 231. Flexible pin; 24. Ultrasonic oscillator;

[0032] 30. Truss support; 31. Movable truss; 32. Hook; 33. Suspended basket; 34. Horizontal guide rail; 35. Horizontal rack; 36. First motor; 37. Second motor; 38. Lifting frame. Detailed Implementation

[0033] Combination Figure 1 , Figure 2The application relates to an automatic cleaning machine structure, which comprises a water tank 10, a plurality of water tanks arranged in the water tank, the plurality of water tanks being arranged in sequence along the length direction of the water tank, one of the plurality of water tanks being matched with a thermocouple 21 and a heating pipe 22; a truss support 30 is arranged above the water tank, a horizontal driving unit is arranged between the truss support and a movable truss 31, a vertical driving unit is arranged on the movable truss, the vertical driving unit is connected with a hook 32, and a hanging basket 33 is hung on the hook; under the driving of the horizontal driving unit and the vertical driving unit, the hanging basket can be immersed in any water tank.

[0034] The plurality of water tanks are six in number, and are arranged in sequence along the length direction of the water tank 10, and are a heating tank 201 matched with the thermocouple 21 and the heating pipe 22, an ultrasonic cleaning tank 202 provided with an ultrasonic oscillator 24, a nitric acid tank 203 containing nitric acid, a cleaning tank 204 containing cleaning liquid, a hydrochloric acid tank 205 containing hydrochloric acid and a rust-proof liquid tank 206 containing rust-proof liquid.

[0035] A plurality of positioning partitions 11 are arranged in the water tank 10, and the water tanks are positioned between two adjacent positioning partitions.

[0036] The water tank matched with the thermocouple 21 and the heating pipe 22 is welded with the water tank 10.

[0037] The heating pipe hole and the thermocouple hole are arranged on the side wall of the water tank 10, the heating pipe 22 is inserted into the heating pipe hole and extends into the water tank, and the thermocouple 21 is inserted into the thermocouple hole and extends into the water tank.

[0038] The bottom of the water tank 10 is provided with a drain hole 12, the side wall of the water tank is provided with a drain hole, and the drain hole and the drain hole are connected with a drain pipe, and the drain pipe is provided with a valve.

[0039] The water tank matched with the thermocouple 21 and the heating pipe 22 is provided with a bracket 23, and the bracket is located above the thermocouple and the heating pipe.

[0040] One of the plurality of water tanks is provided with an ultrasonic oscillator 24, the water tank is provided with a bracket 23, and the bracket is located above the ultrasonic oscillator.

[0041] As shown in Figure 8 The end of the bracket 23 is provided with an elastic pin 231, the inner side wall of the water tank is provided with a pin hole, and the elastic pin is matched in the pin hole.

[0042] The horizontal driving unit comprises a horizontal guide rail 34 and a horizontal rack 35 fixedly installed on the truss support 30, the movable truss 30 is provided with a first motor 36, a gear is installed on the first motor shaft, the movable truss is movably matched with the horizontal guide rail, and the gear is meshed with the horizontal rack.

[0043] As shown in Figure 1The longitudinal driving unit comprises a second motor 37 mounted on the movable truss 31, a longitudinal screw rod mechanism connected with the second motor, a lifting frame 38 fixedly connected with a screw rod nut of the longitudinal screw rod mechanism, and the hook 32 is mounted on the lifting frame. One side wall of the hanging basket 33 is fixedly connected with a rigid connecting piece in an inverted V shape, and the connecting piece is hung on the hook 32.

[0044] During cold pickling, the parts are placed in the hanging basket, and under the driving of the transverse driving unit and the longitudinal driving unit, the parts can enter the nitric acid tank 203, the cleaning tank 204, the hydrochloric acid tank 205, the cleaning tank 204 and the rust-proof liquid tank 206 in sequence.

[0045] During hot pickling, the parts are placed in the hanging basket, and under the driving of the transverse driving unit and the longitudinal driving unit, the parts can enter the heating tank 201 and the ultrasonic cleaning tank 202 in sequence.

[0046] The above is only a preferred embodiment of the present application, and for those skilled in the art, according to the idea of the present application, the specific embodiment and application range can be changed, and the content of the specification should not be understood as a limitation of the present application.

Claims

1. An automatic cleaning machine structure, comprising a water tank (10), a plurality of water tanks disposed in the water tank, the plurality of water tanks being arranged sequentially along the length of the water tank, and one of the water tanks being equipped with a thermocouple (21) and a heating element (22); characterized in that: The upper portion of the sink is provided with a truss support (30), a transverse driving unit is arranged between the truss support and a movable truss (31), a longitudinal driving unit is arranged on the movable truss, a hook (32) is connected to the longitudinal driving unit, and a hanging basket (33) is hung on the hook; under the driving of the transverse driving unit and the longitudinal driving unit, the hanging basket can be immersed in any water tank.

2. The automatic washing machine structure according to claim 1, wherein: A plurality of positioning partitions (11) are arranged in the sink (10), and the water tank is positioned between two adjacent positioning partitions.

3. The automatic washing machine structure according to claim 1, wherein: The water tank with a thermocouple (21) and a heating pipe (22) is welded to the sink (10).

4. The automatic washing machine structure according to claim 1, wherein: The sidewall of the sink (10) is provided with a heating pipe hole and a thermocouple hole, the heating pipe (22) is inserted into the heating pipe hole and extends into the water tank, and the thermocouple (21) is inserted into the thermocouple hole and extends into the water tank.

5. The automatic washing machine structure according to claim 1, wherein: The bottom of the sink (10) is provided with a drain hole (12), the sidewall of the water tank is provided with a drain hole, and a drain pipe is connected between the drain hole and the drain hole, and a valve is arranged on the drain pipe.

6. The automatic washing machine structure according to claim 1, wherein: The water tank with a thermocouple (21) and a heating pipe (22) is provided with a bracket (23), and the bracket is located above the thermocouple and the heating pipe.

7. The automatic washing machine structure according to claim 1, wherein: An ultrasonic oscillator (24) is arranged in one of the plurality of water tanks, and a bracket (23) is arranged in the water tank, and the bracket is located above the ultrasonic oscillator.

8. An automatic washing machine structure according to claim 6 or 7, characterized in that: The end of the bracket (23) is provided with an elastic pin (231), and the inner sidewall of the water tank is provided with a pin hole, and the elastic pin is fitted in the pin hole.

9. The automatic washing machine structure according to claim 1, wherein: The transverse driving unit comprises a horizontal guide rail (34) and a horizontal rack (35) fixedly installed on the truss support (30), a first motor (36) is arranged on the movable truss (31), a gear is installed on the shaft of the first motor, the movable truss is movably fitted on the horizontal guide rail, and the gear is engaged with the horizontal rack.

10. The automatic washing machine structure according to claim 1, wherein: The longitudinal driving unit comprises a second motor (37) installed on the movable truss (31), a longitudinal screw mechanism connected to the second motor, a lifting frame (38) fixedly connected to the screw nut of the longitudinal screw mechanism, and the hook (32) is installed on the lifting frame.