Automatic furnace disassembling machine

Abstract

The utility model provides an automatic furnace dismantling machine which is characterized by comprising a main disc, the main disc is connected with a positioning system for fixing the whole and an impact system for dismantling a furnace, and the positioning system comprises a supporting rail fixedly connected with the main disc. The positioning needle is located in the supporting rail and can slide along the supporting rail in a telescopic mode, and the positioning motor drives the positioning needle to move. The positioning system for integrally fixing the main disc and the impact system for disassembling the furnace are arranged on the main disc, the positioning system integrally fixes the main disc and the impact system is used for mechanically disassembling the furnace during furnace disassembling, so that manual work can be completely replaced, the labor intensity of workers is effectively reduced, the furnace can be disassembled regardless of the temperature in the furnace, and normal operation and use can be realized without waiting for the temperature in the furnace to be reduced; the furnace disassembling efficiency is greatly improved, and the working conditions of workers are improved; and the depth gauge is arranged on the impact cylinder body, so that the impact head can be prevented from striking too deep during furnace disassembly, and the induction coil is prevented from being damaged.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of medium frequency furnace dismantling.

[0002] Specifically, it relates to an automatic furnace dismantling machine. BACKGROUND

[0003] When the medium frequency furnace needs to be dismantled after use, the internal crucible has very high sintering hardness, and current breaking and dismantling is mainly carried out by workers.

[0004] The prior art has the following shortcomings: first, the time is wasted for a long time, the temperature in the crucible cools from more than 1,000 degrees to 40-50 degrees, which needs a long time, and the worker cannot enter the crucible to work if the temperature cannot be cooled down. UTILITARY MODEL

[0005] The utility model aims at overcoming the defects of the prior art and provides an automatic furnace dismantling machine.

[0006] The utility model aims at overcoming the defects of the prior art and provides an automatic furnace dismantling machine.

[0007] As an improvement of the above technical scheme, the positioning needle is provided with multiple groups and is symmetrically arranged, and each positioning needle is arranged along the radial direction of the main disc.

[0008] As an improvement of the above technical scheme, the positioning needle is assembled in the rail, one end of the positioning needle close to the center of the main disc is fixedly installed with a nut, the nut is connected with a matched screw rod, the screw rod is arranged in parallel with the positioning needle, and a driven bevel gear is fixedly installed at one end of the screw rod close to the center of the main disc.

[0009] As an improvement of the above technical scheme, the positioning motor is fixedly installed with the main disc, a driving bevel gear is installed at the end of the positioning motor, and the driving bevel gear is engaged with the driven bevel gear.

[0010] As a kind of improvement of the above technical scheme: the impact system includes the impact disc parallel with the main disc and the air pick mounted on the impact disc.

[0011] As a kind of improvement of the above technical scheme: the impact disc is connected with the main disc through the pipe shaft, the pipe shaft is fixedly connected with the main disc, and the impact disc is connected with the pipe shaft through the thrust bearing.

[0012] As a kind of improvement of the above technical scheme: a rotary motor is further fixed on the impact disc, a driving gear is fixed on the rotary motor, a driven gear is fixed on the pipe shaft, and the driving gear engages with the driven gear.

[0013] As a kind of improvement of the above technical scheme: the air pick is fixed on the impact disc, the air pick includes a main body shell fixed with the impact disc, an impact cylinder in the main body shell and an impact piston in the impact cylinder, and an impact head is connected to the end of the impact piston away from the center of the impact disc.

[0014] As a kind of improvement of the above technical scheme: a depth gauge is further fixedly connected to the impact cylinder, and the depth gauge is connected to the side close to the impact head and arranged in parallel with the impact head.

[0015] As a kind of improvement of the above technical scheme: a pneumatic pull rod is further connected to the main body shell, an outer shell is sleeved on the outer side of the pneumatic pull rod, the pneumatic pull rod can slide along the outer shell under the push of gas, one end of the outer shell is fixed with the main body shell, the pneumatic pull rod at the other end is fixed with the impact cylinder, and the end of the outer shell close to the impact cylinder is provided with a pneumatic pull rod air inlet in communication with an external gas source.

[0016] Compared with the prior art, the utility model has the advantages that: by arranging the positioning system fixedly and the impact system for disassembling the furnace on the main disc, the positioning system can fix the whole when disassembling the furnace, and the impact system can be used for mechanical disassembly of the furnace, so that the manual work can be completely replaced, the labor intensity of workers can be effectively reduced, the furnace can be disassembled regardless of the temperature in the furnace, normal operation can be carried out without waiting for the temperature in the furnace to drop, the disassembly efficiency is greatly improved, and the working conditions of workers are improved; by arranging the depth gauge on the impact cylinder, the impact head can be prevented from hitting too deep when disassembling the furnace, and the inductor coil can be ensured not to be damaged.

[0017] The utility model will be further described below in combination with the drawings and specific embodiments. DRAWINGS

[0018] Figure 1 It is a kind of automatic disassembly of the utility model furnace machine whole structure schematic view.

[0019] Figure 2 It is a kind of automatic disassembly of the utility model furnace machine main disc structure schematic view.

[0020] Figure 3 This is a schematic diagram of the positioning pin transmission structure of an automatic furnace dismantling machine according to this utility model.

[0021] Figure 4 This is a schematic diagram of the impact system structure of an automatic furnace dismantling machine according to this utility model.

[0022] Figure 5 This is a bottom view structural diagram of an automatic furnace dismantling machine impact system according to this utility model.

[0023] Figure 6 This is a cross-sectional structural diagram of an automatic furnace dismantling machine using a pneumatic pick, according to this utility model.

[0024] Figure 7 This is a schematic diagram of the pneumatic tie rod structure of an automatic furnace dismantling machine according to this utility model.

[0025] Figure 8 This is a schematic diagram of the structure of an automatic furnace dismantling machine support assembly according to this utility model. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example: As attached Figures 1-8 As shown, an automatic furnace dismantling machine includes a main plate 1. The main plate 1 is connected to a positioning system for fixing the entire machine and an impact system for dismantling the furnace. The main plate 1 is the main body of the entire machine. A lifting chain 2 is installed above the main plate 1 to suspend the machine. An electric hoist 3 is installed at the upper end of the lifting chain 2 for lifting the machine. Four sets of support assemblies are connected to the main plate 1 and are evenly distributed around the main plate 1 for use when placing the machine.

[0028] like Figure 1 , 2 As shown in Figure 8, the bracket assembly includes a bracket rod 4 and a bracket base 5. The bracket base 5 is welded to the main plate 1 as a support point. The bracket rod 4 and the bracket base 5 are hinged together by a support shaft, allowing the bracket rod 4 to rotate up and down around the shaft. During operation, the bracket rod 4 rotates to the top dead center. During placement, the bracket rod 4 rotates to the bottom dead center. Tension springs tighten the bracket rod at both the top and bottom dead centers.

[0029] like Figure 3As shown, the positioning system comprises a supporting rail 6 fixedly connected with the main plate 1, a positioning needle 7 which can slide along the supporting rail 6, and a positioning motor 8 which drives the movement of the positioning needle 7.

[0030] The positioning motor 8 is located at the center of the main plate 1, and is installed in a positioning motor cover and fixedly connected with the main plate 1. The motor shaft penetrates downward through the main plate 1, and the shaft end is provided with a driving bevel gear 9. The positioning needle 7 is provided with multiple groups and symmetrically arranged. In this embodiment, two groups are provided, and other groups can also be provided according to specific conditions. Each positioning needle 7 is arranged radially along the main plate 1. The positioning needle 7 is assembled in the supporting rail 6 and can freely slide. The positioning needle 7 is fixedly provided with a nut 11 at the end close to the center of the main plate 1. The nut 11 is connected with a matched screw rod 12 which is arranged in parallel with the positioning needle 7. The screw rod 12 is fixedly provided with a driven bevel gear 10 at the end close to the center of the main plate 1. The driving bevel gear 9 on the positioning motor 8 engages with the driven bevel gear 10. Through the forward and reverse rotation of the positioning motor 8, the extension and retraction functions of the positioning needle 7 are achieved.

[0031] As shown in the figure, Figures 4-5 The impact system comprises an impact plate 13 arranged in parallel with the main plate 1 and a pneumatic pick 14 installed on the impact plate 13. The impact plate 13 is located below the main plate 1 and connected with the main plate 1 through a pipe shaft 15. The pipe shaft 15 is located at the center of the main plate 1 and the impact plate 13. The pipe shaft 15 is fixedly connected with the main plate 1, and in this embodiment, the pipe shaft 15 is welded with the main plate 1 as a whole. The impact plate 13 is installed in the middle end of the pipe shaft 15 through a thrust bearing and fastened at the lower end of the pipe shaft 15 by a cap. The impact plate 13 is also fixedly provided with a rotating motor 16. The motor shaft of the rotating motor 16 penetrates through the impact plate 13 and is fixedly provided with a driving gear 17 on the impact plate 13. A driven gear 18 is fixedly provided on the upper end of the pipe shaft 15. The driving gear 17 engages with the driven gear 18. The forward and reverse rotation of the rotating motor 16 achieves the function of driving the whole rotating plate to rotate forward and reversely.

[0032] As shown in the figure, Figures 5-7 The pneumatic pick 14 is fixedly provided on the impact plate 13. The pneumatic pick 14 comprises a main body shell 19 fixedly connected with the impact plate 13, an impact cylinder body 20 in the main body shell 19, and an impact piston 21 in the impact cylinder body 20. The end of the impact piston 21 away from the center of the impact plate 13 is connected with an impact head 22. The structure in the pneumatic pick 14 and the gas flow direction are consistent with the prior art, and are not described in detail.

[0033] The external air source switch is turned on, the cylinder body is pushed forward, and at the same time, air enters the impact cylinder body 20 to further push the impact piston 21 forward. At this time, the cylinder body is forced to move forward, and the impact piston 21 drives the impact head 22 to move forward, thereby completing the destruction of the sintered layer.

[0034] As shown in the figure, Figure 6As shown, a depth gauge 23 is also fixedly connected to the impact cylinder 20. The depth gauge 23 is connected to the side near the impact head 22 and is set parallel to the impact head 22. When the impact head 22 impacts the sintered layer, the depth gauge 23 can be used to limit the impact to prevent excessive impact from damaging the induction coil.

[0035] like Figure 5 and Figure 7 As shown, a pneumatic lever 24 is also connected to the main body shell 19. A shell 25 is fitted around the outside of the pneumatic lever 24. The pneumatic lever 24 can slide along the shell 25 under the push of gas. One end of the shell 25 is fixed to the main body shell 19, and the other end of the pneumatic lever 24 is fixed to the impact cylinder 20. The end of the shell 25 near the impact cylinder 20 is provided with a pneumatic lever air inlet 26 that is connected to an external air source. When an impact point is completed, the air source of the pneumatic lever 24 is turned on, and the pneumatic lever 24 pulls the impact cylinder 20 back to its original position. This process is repeated continuously.

[0036] In use, the equipment is lifted using the electric hoist 3. The support rod 4 is folded upwards to avoid obstructing the rotation of the impact assembly. The equipment is then suspended and placed into the crucible, and dismantling begins from the bottom and proceeds layer by layer upwards. After the equipment is started, the positioning assembly extends outwards via the positioning motor 8, and the positioning pin 7 embeds into the sintered layer of the crucible. The two positioning assemblies are installed symmetrically to keep the equipment centered. After positioning, the impact assembly extends outwards under air pressure and begins impact. After the first impact point is completed, the impact assembly retracts and rotates slightly via the rotary motor 16 to impact the second point, and so on to complete the first round of impact. After the first round of impact is completed, the positioning assembly retracts, and the equipment is slightly lifted upwards via the electric hoist 3 to begin the second round of dismantling. This process continues until the equipment is dismantled from the bottom to the top. The equipment is then removed, and the broken material is cleaned up, completing the dismantling process.

Claims

1. An automatic furnace dismounting machine, characterized in that: The main disc is connected with a positioning system for overall fixation and an impact system for disassembling the furnace.

2. An automatic furnace dismounting machine according to claim 1, characterized in that: The positioning needles are symmetrically arranged and radially arranged on the main disc.

3. An automatic furnace dismounting machine according to claim 2, characterized in that: The positioning needle is assembled in the supporting rail, and a nut is fixedly installed on one end of the positioning needle close to the center of the main disc.

4. An automatic furnace dismounting machine according to claim 3, characterized in that: The positioning motor is fixed on the main disc, and a driving bevel gear is installed on one end of the positioning motor.

5. An automatic furnace dismounting machine according to any one of claims 1 to 4, characterized in that: The impact system comprises an impact disc parallel to the main disc and a pick mounted on the impact disc.

6. An automatic furnace dismounting machine according to claim 5, characterized in that: The impact disc is connected with the main disc through a pipe shaft, and the pipe shaft is fixedly connected with the main disc.

7. An automatic furnace dismounting machine according to claim 6, characterized in that: The impact disc is further fixedly connected with a rotating motor, and a driving gear is fixedly installed on the rotating motor.

8. The automatic furnace dismounting machine according to claim 5, characterized in that: The pick is fixedly connected with the impact disc, and the pick comprises a main shell fixedly connected with the impact disc, an impact cylinder in the main shell, and an impact piston in the impact cylinder.

9. An automatic furnace dismounting machine according to claim 8, characterized in that: The impact cylinder is further fixedly connected with a depth gauge, and the depth gauge is connected with the side close to the impact head and parallel to the impact head.

10. The automatic furnace dismounting machine according to claim 8, characterized in that: The main shell is further connected with a pneumatic pull rod, and an outer shell is sleeved on the outer side of the pneumatic pull rod. The pneumatic pull rod can slide along the outer shell under the pushing of the gas. One end of the outer shell is fixed with the main shell, and the other end of the pneumatic pull rod is fixed with the impact cylinder. The outer shell close to the impact cylinder is provided with a pneumatic pull rod air inlet in communication with an external gas source.

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