Cooling tower for industrial silicon manufacturing system
By introducing rotating heat sinks and bent pipe structures into the cooling tower, the cooling path of water vapor is optimized, solving the problem of low water vapor recovery efficiency in existing technologies and realizing efficient water vapor recovery and reuse.
Patent Information
- Application Number
- CN202520393366.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-07
AI Technical Summary
In existing technologies, during the rising process of water vapor in the cooling tower of industrial silicon manufacturing systems, only a portion of the water vapor comes into contact with the fins for heat exchange, resulting in low water vapor recovery efficiency.
A cooling tower structure including a water storage tank, a cooling cylinder, and an extension cylinder was designed. It adopts a hot water delivery component, a gas delivery component, and cooling water pipes. A drive component is used to drive the circular heat sink to rotate, increasing the contact time and area between water vapor and the heat sink. The cooling path is optimized by L-shaped and U-shaped bends to improve the cooling efficiency of water vapor.
By optimizing the cooling path of water vapor and the rotational motion of the heat sink, the water vapor recovery rate and cooling effect are significantly improved, achieving efficient recovery and reuse of water vapor.
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Figure CN223954693U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of metal silicon manufacturing technology, specifically relates to a cooling tower for industrial silicon manufacturing system. BACKGROUND
[0002] Metal silicon manufacturing refers to the process of smelting quartz (main component is silicon dioxide) and coke and other raw materials in a high-temperature electric furnace through a specific process to produce metal silicon.
[0003] A cooling tower for a metal silicon manufacturing system is disclosed in Chinese Patent No. CN218781654U. The working principle of the device is that when the sprayed cooling water cools the silicon ingot, a large amount of water vapor is generated. By starting the negative pressure fan, the water vapor in the tower body continuously rises, and part of the water vapor is discharged from the air pipe. During the rising of part of the water vapor, it will come into contact with the condensing plate and the fins. By connecting the circuit of the semiconductor refrigeration block, the semiconductor refrigeration block generates low temperature. The low temperature is conducted to the condensing plate and the fins. After the water vapor meets the condensing plate and the fins, it quickly condenses into water droplets. The water droplets accumulate and then fall into the tower body again. Part of the water sprayed by the spray head and the condensed water droplets enter the water tank from the filter screen, realizing the reuse of water resources and avoiding waste.
[0004] The above-mentioned prior art solution has the following disadvantages: Although the above-mentioned solution can realize the condensation of water vapor, only part of the water vapor will come into contact with the fins and exchange heat during the rising of a large amount of water vapor, and the remaining majority of the water vapor will continue to rise along the extension direction of the fins. This condition is not conducive to the effective recovery of water vapor. Utility model content
[0005] The utility model aims to provide a cooling tower for an industrial silicon manufacturing system to solve the technical problem that in the prior art, only part of the water vapor will come into contact with the fins and exchange heat during the rising of a large amount of water vapor, which is not conducive to the effective recovery of water vapor.
[0006] The technical problem to be solved by the utility model can be realized by the following technical solutions:
[0007] The utility model provides a cooling tower for industrial silicon manufacturing system, including water storage tank, cooling cylinder and extension cylinder, water storage tank, cooling cylinder and extension cylinder are fixedly connected from below to above in proper order, and the device further includes hot water conveying assembly for conveying hot water, gas conveying assembly for conveying cooling gas and cooling water pipe for cooling water vapor, hot water conveying assembly, gas conveying assembly are all with cooling cylinder cooperation connection, and hot water conveying assembly sets up on the upper end of cooling cylinder, and gas conveying assembly sets up in the lower end of cooling cylinder, the top of extension cylinder is fixedly connected with support deflector, drive assembly is arranged on the support deflector, the output of drive assembly is provided with first transmission shaft, a plurality of groups of equidistance arrangement circular radiating fins are fixedly connected on the first transmission shaft, cooling water pipe is linked with support deflector, cooling water pipe is arranged on the edge of circular radiating fin, the edge of circular radiating fin cuts into the inside of cooling water pipe, and with the section of cooling water pipe sliding cooperation, the one end of cooling water pipe away from support deflector is fixedly connected with liquid guide pipe, the one end of liquid guide pipe away from cooling water pipe is fixedly connected with water storage tank, and the one end of cooling water pipe close to liquid guide pipe is provided with exhaust port.
[0008] As a further scheme of the utility model: the cooling water pipe includes L-shaped bend pipe fixedly connected with the support deflector, the one end of the L-shaped bend pipe away from the support deflector is fixedly connected with U-shaped bend pipe, the U-shaped bend pipe is arranged around the circular radiating fin on one side, and the circular radiating fin cuts into the inside of the U-shaped bend pipe, and with the section of the U-shaped bend pipe sliding cooperation, the outer edge of the circular radiating fin is in contact with the inner wall of the U-shaped bend pipe, the one end of the U-shaped bend pipe away from the L-shaped bend pipe is fixedly connected with the liquid guide pipe, and the exhaust port is arranged on the one end of the U-shaped bend pipe close to the liquid guide pipe.
[0009] As a further scheme of the utility model: the hot water conveying assembly includes water inlet pipe for conveying hot water, surrounding water pipe arranged around the upper end of the cooling cylinder and hot water nozzle fixedly connected to the upper end inside the cooling cylinder, the water inlet pipe is communicated with the surrounding water pipe, and the hot water nozzle is communicated with the surrounding water pipe.
[0010] As a further scheme of the utility model: the gas conveying assembly includes fan arranged on one side of the water storage tank, the output of the fan is fixedly connected with the air inlet pipe, the air inlet pipe is fixedly connected to the lower end of the cooling cylinder and communicated with the inside of the cooling cylinder.
[0011] As a further scheme of the utility model: the drive assembly includes double-shaft motor fixedly connected to the support deflector, the top output of the double-shaft motor is fixedly connected with the first transmission shaft, the bottom output of the double-shaft motor is fixedly connected with the second transmission shaft, the second transmission shaft is fixedly connected with the fan, and the fan is located in the inside of the extension cylinder.
[0012] As a further scheme of the utility model: the cooling cylinder is internally fixedly connected with a water spraying material, and the water spraying material comprises multiple layers of metal heat radiating fins fixedly arranged in a surrounding manner and used for guiding hot water.
[0013] The utility model discloses beneficial effect:
[0014] The utility model discloses in using, the water vapor of hot water gasification will pass through L -shaped bend, U -shaped bend in proper order, thereby increasing the cooling time of water vapor. The double -shaft motor can drive multiple parallel arrangement's circular heat radiating fin rotation, and the edge of circular heat radiating fin is cut into U -shaped bend inside in proper order, and the inside space of U -shaped bend is divided into multiple vertical arrangement's sub -space, thereby maximum degree makes water vapor and circular heat radiating fin contact. The edge of circular heat radiating fin passes through U -shaped bend inside and will take away part water vapor's heat, when the edge of circular heat radiating fin leaves U -shaped bend inside, will transfer part heat to the outside air, and circular heat radiating fin rotation can make air and circular heat radiating fin relative motion, thereby accelerate the heat dissipation speed of circular heat radiating fin, improve water vapor's recovery rate, and circular heat radiating fin has larger heat conduction area simultaneously, thereby guarantee the heat dissipation effect, thereby convenient for the recovery of water vapor. BRIEF DESCRIPTION OF DRAWINGS
[0015] The utility model makes further description in combination with the drawings.
[0016] Fig. 1 It is the whole structure schematic diagram of the utility model;
[0017] Fig. 2 It is the whole longitudinal section structure schematic diagram of the utility model;
[0018] Fig. 3 It is the cooling water pipe structure schematic diagram of the utility model.
[0019] In the drawing: 1, water storage jar;2, cooling cylinder;3, water spraying material;4, surround water pipe;5, hot water shower head;6, water inlet pipe;7, double -shaft motor;8, cooling water pipe;801, L -shaped bend;802, U -shaped bend;9, first transmission shaft;10, circular heat radiating fin;11, extension cylinder;12, support flow guide disc;13, fan;14, fan;15, air inlet pipe;16, second transmission shaft;17, exhaust port;18, liquid guide pipe. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0021] As Figs. 1-3 shown, the cooling tower for industrial silicon manufacturing system, including water storage tank 1, cooling cylinder 2 and extension cylinder 11, water storage tank 1, cooling cylinder 2 and extension cylinder 11 are fixedly connected in turn from bottom to top, also includes hot water conveying assembly for conveying hot water, gas conveying assembly for conveying cooling gas and cooling water pipe 8 for cooling water vapor. Hot water conveying assembly, gas conveying assembly are connected with cooling cylinder 2, and hot water conveying assembly is arranged on the upper end of cooling cylinder 2, and gas conveying assembly is arranged on the lower end of cooling cylinder 2.
[0022] In order to realize the conveying of hot water, the hot water conveying assembly includes water inlet pipe 6 for conveying hot water, surrounding water pipe 4 arranged around the upper end of cooling cylinder 2 and hot water nozzle 5 fixedly connected to the upper end of the inside of cooling cylinder 2, the hot water nozzle 5 is provided with a plurality of groups, the water inlet pipe 6 is communicated with the surrounding water pipe 4, the water inlet pipe 6 is responsible for injecting water into the inside of the surrounding water pipe 4, the hot water nozzle 5 is communicated with the surrounding water pipe 4, the other end of the water inlet pipe 6 is connected with the metal silicon water cooling device. The hot water in the metal silicon water cooling device is sent to the inside of the surrounding water pipe 4 through the water inlet pipe 6, and the hot water enters the inside of the cooling cylinder 2 through the plurality of hot water nozzles 5 in the form of spraying to increase the cooling efficiency of the hot water.
[0023] In order to realize the conveying of gas, the gas conveying assembly includes a fan 14 arranged on one side of the water storage tank 1, the fan 14 is fixedly connected with an air inlet pipe 15 at the output end, the air inlet pipe 15 is fixedly connected to the lower end of the cooling cylinder 2 and communicated with the inside of the cooling cylinder 2. The fan 14 is responsible for sending external gas into the inside of the air inlet pipe 15, and the external gas enters the inside of the cooling cylinder 2 through the air inlet pipe 15, and drives the air in the inside of the cooling cylinder 2 to flow, thereby accelerating the cooling effect of the hot water.
[0024] In order to accelerate the flow of water vapor, the extension cylinder 11 is fixedly connected with a support flow guide disc 12 at the top, the support flow guide disc 12 is provided with a driving assembly, the driving assembly includes a double shaft motor 7 fixedly connected to the support flow guide disc 12, a second transmission shaft 16 coaxially fixedly connected with the output end at the bottom of the double shaft motor 7, a fan 13 fixedly connected with the lower end of the second transmission shaft 16, and the fan 13 is located in the inside of the extension cylinder 11. The double shaft motor 7 can drive the second transmission shaft 16 to rotate after starting, the second transmission shaft 16 drives the fan 13 to rotate, thereby driving the water vapor in the inside of the extension cylinder 11 to rise and accelerate the speed of hot water vaporization.
[0025] In order to realize the cooling of water vapor, the output end of the top of the double-shaft motor 7 is coaxially fixedly connected with a first transmission shaft 9, a plurality of groups of equidistantly arranged circular heat sinks 10 are coaxially fixedly connected on the first transmission shaft 9, each group of circular heat sinks 10 is horizontally placed, the circular heat sinks 10 are of metal material and have good heat conduction effect, the cooling water pipe 8 is in communication with the support flow guide disc 12, the cooling water pipe 8 comprises an L-shaped bent pipe 801 fixedly connected with the support flow guide disc 12, a U-shaped bent pipe 802 is fixedly connected at an end of the L-shaped bent pipe 801 away from the support flow guide disc 12, the U-shaped bent pipe 802 is arranged on one side of the circular heat sink 10, the circular heat sink 10 is cut into the U-shaped bent pipe 802 and is in sliding fit with the section surface of the U-shaped bent pipe 802, so that the circular heat sink 10 is facilitated to rotate, the outer edge of the circular heat sink 10 is in contact with the inner wall of the U-shaped bent pipe 802, the plurality of groups of circular heat sinks 10 divide the internal space of the U-shaped bent pipe 802 into a plurality of groups of vertically arranged subspaces, the U-shaped bent pipe 802 is fixedly connected with the liquid guide pipe 18 at an end away from the L-shaped bent pipe 801, the condensed water enters the liquid guide pipe 18 through the U-shaped bent pipe 802, and an exhaust port 17 is formed at an end of the U-shaped bent pipe 802 close to the liquid guide pipe 18, so as to facilitate the exhaust of water vapor that is not condensed in time. The water vapor passes through the L-shaped bent pipe 801 and the U-shaped bent pipe 802 in sequence from the support flow guide disc 12, the double-shaft motor 7 drives the plurality of groups of parallel arranged circular heat sinks 10 to rotate, the edges of the circular heat sinks 10 cut into the U-shaped bent pipe 802 in sequence, the internal space of the U-shaped bent pipe 802 is divided into a plurality of groups of vertically arranged subspaces, so that the water vapor is maximally contacted with the circular heat sinks 10, part of the heat of the water vapor is taken away by the edges of the circular heat sinks 10 when the edges of the circular heat sinks 10 pass through the internal space of the U-shaped bent pipe 802, part of the heat is transmitted to the air outside when the edges of the circular heat sinks 10 are away from the internal space of the U-shaped bent pipe 802, the rotation of the circular heat sinks 10 causes the relative movement between the air and the circular heat sinks 10, so as to accelerate the heat dissipation speed of the circular heat sinks 10 and improve the recovery rate of the water vapor, meanwhile, the circular heat sinks 10 have large heat conduction area, so as to ensure the heat dissipation effect.
[0026] In order to improve the contact area of the hot water and the airflow, the cooling cylinder 2 is fixedly connected with a water spraying material 3, the water spraying material 3 comprises a plurality of layers of metal heat sinks arranged in a ring shape and used for guiding the hot water. After the hot water is sprayed on the water spraying material 3, the hot water flows along the surface of the metal heat sinks in the water spraying material 3, so as to increase the contact area of the hot water and the airflow and accelerate the cooling effect of the hot water.
[0027] In order to facilitate the understanding of the embodiment of the scheme by the person skilled in the art, the working principle of the embodiment of the scheme will be described in combination with a specific application scenario:
[0028] When in use, the hot water in the metal silicon water cooling device is sent to the inside of the surrounding water pipe 4 through the water inlet pipe 6, and the hot water enters the inside of the cooling cylinder 2 through the multiple groups of hot water spray heads 5, so as to increase the cooling efficiency of the hot water in a spraying manner. The fan 14 is responsible for sending the external gas into the inside of the air inlet pipe 15, and the external gas enters the inside of the cooling cylinder 2 through the air inlet pipe 15, so as to increase the speed of the air flow in the inside of the cooling cylinder 2 and accelerate the cooling effect of the hot water. After the double-shaft motor 7 is started, the second transmission shaft 16 can be driven to rotate, the second transmission shaft 16 drives the fan 13 to rotate, so as to drive the water vapor in the inside of the extension cylinder 11 to rise and accelerate the speed of the water vapor gasification;
[0029] The water vapor after the hot water gasification passes through the L-shaped bend pipe 801 and the U-shaped bend pipe 802 in sequence from the support flow guide disc 12, the double-shaft motor 7 drives multiple groups of parallel arranged circular heat sinks 10 to rotate, the edges of the circular heat sinks 10 cut into the inside of the U-shaped bend pipe 802 in sequence, so as to divide the space in the inside of the U-shaped bend pipe 802 into multiple groups of vertically arranged subspaces, so that the water vapor is in contact with the circular heat sinks 10 to the greatest extent, the edges of the circular heat sinks 10 take away part of the heat of the water vapor when passing through the inside of the U-shaped bend pipe 802, and when part of the edges of the circular heat sinks 10 leave the inside of the U-shaped bend pipe 802, part of the heat is transmitted to the external air, and the rotation of the circular heat sinks 10 causes the relative motion between the air and the circular heat sinks 10, so as to accelerate the heat dissipation speed of the circular heat sinks 10 and improve the recovery rate of the water vapor, meanwhile, the circular heat sinks 10 have a large heat conduction area, so as to ensure the heat dissipation effect, and the condensed water enters the inside of the liquid guide pipe 18 along the U-shaped bend pipe 802, enters the inside of the water storage tank 1 through the liquid guide pipe 18, and the water vapor that is not liquefied is discharged through the air outlet 17, so as to complete the condensation and discharge of the water vapor;
[0030] After the hot water is sprayed on the water spraying material 3, the hot water flows along the surface of the metal heat sink in the water spraying material 3, so as to increase the area of the contact between the hot water and the air flow, and accelerate the cooling effect of the hot water.
[0031] The above describes one embodiment of the utility model in detail, but the content described can only be the preferred embodiment of the utility model and cannot be considered as limiting the implementation range of the utility model. Any equivalent change and improvement within the application range of the utility model should still belong to the patent coverage range of the utility model.
Claims
1. A cooling tower for an industrial silicon manufacturing system, comprising a water storage tank (1), a cooling cylinder (2) and an extension cylinder (11), which are sequentially fixedly connected from bottom to top, characterized in that , also includes: The hot water conveying assembly, the gas conveying assembly and the cooling water pipe (8) for cooling water vapor are all matched with the cooling cylinder (2), the hot water conveying assembly is arranged at the upper end of the cooling cylinder (2), the gas conveying assembly is arranged at the lower end of the cooling cylinder (2), the top of the extension cylinder (11) is fixedly connected with the support flow guide disc (12), the support flow guide disc (12) is provided with a driving assembly, the output end of the driving assembly is provided with a first transmission shaft (9), a plurality of groups of equidistantly arranged circular radiators (10) are fixedly connected coaxially on the first transmission shaft (9), the cooling water pipe (8) is communicated with the support flow guide disc (12), the cooling water pipe (8) is matched and arranged at the edge of the circular radiator (10), the edge of the circular radiator (10) is cut into the inside of the cooling water pipe (8), and the edge of the circular radiator (10) is in sliding fit with the section surface of the cooling water pipe (8), one end of the cooling water pipe (8) away from the support flow guide disc (12) is fixedly connected with a liquid guide pipe (18), one end of the liquid guide pipe (18) away from the cooling water pipe (8) is fixedly connected with the water storage tank (1), and the cooling water pipe (8) is provided with an exhaust port (17) close to the liquid guide pipe (18).
2. The cooling tower for a silicon production system according to claim 1, wherein The cooling water pipe (8) includes an L-shaped bend pipe (801) fixedly connected with the support flow guide disc (12), one end of the L-shaped bend pipe (801) away from the support flow guide disc (12) is fixedly connected with a U-shaped bend pipe (802), one side of the U-shaped bend pipe (802) surrounds the circular radiator (10), and the circular radiator (10) is cut into the inside of the U-shaped bend pipe (802) and is in sliding fit with the section surface of the U-shaped bend pipe (802), the outer edge of the circular radiator (10) is in contact with the inner wall of the U-shaped bend pipe (802), and one end of the U-shaped bend pipe (802) away from the L-shaped bend pipe (801) is fixedly connected with the liquid guide pipe (18), and the exhaust port (17) is arranged at one end of the U-shaped bend pipe (802) close to the liquid guide pipe (18).
3. The cooling tower for a silicon production system according to claim 1, wherein The hot water conveying assembly includes a water inlet pipe (6) for conveying hot water, a surrounding water pipe (4) arranged around the upper end of the cooling cylinder (2) and a hot water spray head (5) fixedly connected to the upper end inside the cooling cylinder (2), the water inlet pipe (6) is communicated with the surrounding water pipe (4), and the hot water spray head (5) is communicated with the surrounding water pipe (4).
4. The cooling tower for a silicon production system according to claim 1, wherein The gas conveying assembly includes a fan (14) arranged on one side of the water storage tank (1), the output end of the fan (14) is fixedly connected with an air inlet pipe (15), and the air inlet pipe (15) is fixedly connected to the lower end of the cooling cylinder (2) and communicated with the inside of the cooling cylinder (2).
5. The cooling tower for a silicon production system according to claim 1, wherein The driving assembly includes a double-shaft motor (7) fixedly connected to the support flow guide disc (12), the top output end of the double-shaft motor (7) is fixedly connected with the first transmission shaft (9) in a coaxial manner, the bottom output end of the double-shaft motor (7) is fixedly connected with a second transmission shaft (16) in a coaxial manner, the lower end of the second transmission shaft (16) is fixedly connected with a fan (13), and the fan (13) is located in the inside of the extension cylinder (11).
6. The cooling tower for a silicon production system according to claim 1, wherein The cooling cylinder (2) is internally fixedly connected with a water spraying material (3), which comprises multiple layers of metal heat radiating fins fixedly arranged around and used for guiding hot water.
Citation Information
Patent Citations
Cooling tower for metal silicon manufacturing system
CN218781654U