Finished product detection device for formed ceiling
By introducing positioning and displacement mechanisms into the automotive roof inspection device, automatic inspection of the front and back sides of the roof is achieved, solving the problem of existing equipment requiring multiple clamping and flipping, and improving inspection and production efficiency.
Patent Information
- Application Number
- CN202520541185.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-26
AI Technical Summary
Existing automotive roof inspection equipment requires multiple clamping-releasing-flipping operations, resulting in a slow inspection cycle and difficulty in meeting the needs of mass production.
A finished product inspection device for a ceiling after molding was designed. It adopts a positioning mechanism and a displacement mechanism on the substrate, and uses a vision inspection instrument to move back and forth on the ceiling to realize automatic inspection of the front and back sides of the ceiling, eliminating the need for repeated clamping and flipping operations.
It improved testing efficiency, reduced labor intensity, and met the needs of mass production.
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Figure CN223955430U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to the industrial vision technology field, concretely relates to a finished product detection device after ceiling forming. BACKGROUND
[0002] In the production process of automobile ceiling, finished product ceiling needs to pass through strict detection to ensure that its size precision, surface quality and structural integrity meet the requirements. At present, the common automobile ceiling detection equipment usually adopts the clamping device to fix the ceiling, and scans it through the visual detection system. However, since the front and back of the automobile ceiling both need to be detected, after completing single side detection, the existing equipment needs to loosen the clamping piece first, and the ceiling is turned over by manual or auxiliary mechanism, and then the other side can be continuously detected after being fixed again. This process involves multiple clamping-loosening-turning over cycles, seriously slows down the detection rhythm, and is difficult to meet the mass production demand. UTILITY MODEL CONTENT
[0003] 1. The technical problem to be solved by the utility model:
[0004] The utility model provides a finished product detection device after ceiling forming to solve the technical problems in the above background technology.
[0005] 2. Technical scheme:
[0006] In order to achieve the above purpose, the utility model provides a technical scheme: a finished product detection device after ceiling forming, including the base plate, the base plate top both sides are provided with positioning mechanism, for respectively clamping positioning the ceiling both ends;
[0007] The base plate is also provided with displacement mechanism, the displacement mechanism includes circular frame, and the first connecting block and the second connecting block driven back and forth displacement between two positioning mechanisms, the circular frame surface is provided with annular sliding slot, and the annular sliding slot is slidably connected with two connecting blocks;
[0008] The inner side of the circular frame is provided with telescopic mechanism, and the telescopic mechanism is provided with visual detector driven telescopic at the end.
[0009] Further, the displacement mechanism further includes the first support frame and the second support frame fixed on the top of the base plate:
[0010] The first support frame is fixedly installed with guide sliding rod, and the guide sliding rod is slidably connected with the first connecting block;
[0011] The second support frame is rotatably installed with lead screw, and the lead screw is threadedly connected with the second connecting block.
[0012] Further, the servo motor is arranged on the top of the substrate, rotating shafts and screw rods of the servo motor are fixedly provided with synchronous wheels, and the two synchronous wheels are connected through a synchronous belt.
[0013] Further, the inner wall of the circular frame is provided with first threaded holes, the number of the first threaded holes is two, the first threaded holes are respectively aligned with second threaded holes provided on the two connecting blocks, and bolts are threadedly installed in the first threaded holes and the second threaded holes.
[0014] Further, the included angle between the two first threaded holes is 180 degrees.
[0015] Further, the telescopic mechanism comprises a fixed sleeve, one end of the fixed sleeve is fixedly connected to the inner side of the circular frame, and the other end is slidably provided with a movable rod, a plurality of uniformly distributed first pin holes are formed on the movable rod along the extension direction of the movable rod, one of the first pin holes is coaxially arranged with a second pin hole formed on the fixed sleeve, and a pin rod is inserted into the first pin hole and the second pin hole.
[0016] Further, the positioning mechanism comprises a support plate, the support plate is inverted "L" shaped, and the inner side is provided with a fixed plate, the fixed plate is provided with a telescopic cylinder, the telescopic end of the telescopic cylinder penetrates the fixed plate, and a movable clamping plate is fixedly installed on the telescopic end.
[0017] Further, the movable clamping plate and the opposite side of the top plate of the support plate are both provided with rubber pads.
[0018] 3. Beneficial effects:
[0019] Compared with the prior art, the technical scheme has the following beneficial effects: after the two positioning mechanisms position the automobile roof, the visual detector is driven to move back and forth on the top of the automobile roof, so that the top of the automobile roof can be detected, and similarly, when the circular frame is rotated and the visual detector faces the bottom of the automobile roof, the bottom of the automobile roof can be detected, thereby eliminating the repeated clamping and positioning and turning of the automobile roof, reducing the labor intensity and improving the detection efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a structural schematic view of the utility model;
[0021] Figure 2 is a structural schematic view of the displacement mechanism part of the utility model Figure One ;
[0022] Figure 3 is a structural schematic view of the displacement mechanism part of the utility model Figure Two ;
[0023] Figure 4 is a structural schematic view of the displacement mechanism part of the utility modelFigure Three ;
[0024] Figure 5 It is the telescopic mechanism structure schematic view of the utility model;
[0025] Figure 6 It is the positioning mechanism structure schematic view of the utility model.
[0026] Reference signs:
[0027] 1, base plate; 2, positioning mechanism; 21, support plate; 22, fixed plate; 23, telescopic air cylinder; 24, movable clamping plate; 25, rubber pad; 3, displacement mechanism; 31, circular frame; 32, annular sliding groove; 33, first connecting block; 34, second connecting block; 35, first support frame; 36, second support frame; 37, guide sliding rod; 38, screw rod; 39, servo motor; 310, synchronous wheel; 311, synchronous belt; 312, first threaded hole; 313, second threaded hole; 314, bolt; 4, telescopic mechanism; 41, fixed sleeve; 42, movable rod; 43, first pin hole; 44, second pin hole; 45, pin rod; 5, visual detector. DETAILED DESCRIPTION
[0028] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings, wherein several embodiments of the utility model are given, however, the utility model can be realized in many different forms, and is not limited to the embodiments described herein, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0029] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0030] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0031] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix", "have" and so on terms should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be the communication inside two elements.For the ordinary skilled in the art, the above terms can be understood according to the specific meaning of the utility model. Embodiment
[0032] Refer to the attached Figures 1-6 A ceiling finished product detection device, including base plate 1, the both sides of the top of base plate 1 are provided with positioning mechanism 2, for respectively the clamping positioning of the both ends of ceiling;
[0033] Displacement mechanism 3 is further provided on the base plate 1, the displacement mechanism 3 includes circular frame 31, and the first connecting block 33 and the second connecting block 34 driven back and forth displacement between two positioning mechanisms 2, the surface of the circular frame 31 is provided with annular slide groove 32, and the annular slide groove 32 is slidably connected with the two connecting blocks;
[0034] The inner side of the circular frame 31 is provided with telescopic mechanism 4, and the end of the telescopic mechanism 4 is equipped with visual detector 5 driven by telescopic mechanism 4.
[0035] In the embodiment, the automobile roof to be detected is passed through the circular frame 31, and the two ends thereof are clamped and positioned by the two positioning mechanisms 2, then the telescopic mechanism 4 drives the visual detector 5 to telescope, until the visual detector 5 can detect the surface of the automobile roof, then the first connecting block 33 and the second connecting block 34 are driven to displace back and forth between the two positioning mechanisms 2, and the visual detector 5 keeps synchronous displacement, so that the top of the automobile roof can be detected, and the sliding connection between the annular slide groove 32 and the two connecting blocks is matched with the sliding, so that the circular frame 31 can be rotated, the visual detector 5 is synchronously rotated, until it is vertically upward to the bottom of the automobile roof, at this time, the bottom of the automobile roof can be detected, the repeated clamping positioning and overturning of the automobile roof are saved, the labor intensity is reduced, and the detection efficiency is improved.
[0036] Refer to the attached Figures 1-3 The displacement mechanism 3 further includes first support frame 35 and second support frame 36 fixed on the top of base plate 1:
[0037] The first support frame 35 is fixedly provided with guide sliding rod 37, and the guide sliding rod 37 is slidably connected with the first connecting block 33;
[0038] The second support frame 36 is rotatably provided with lead screw 38, and the lead screw 38 is threadedly connected with the second connecting block 34.
[0039] The top of the substrate 1 is equipped with a servo motor 39, the rotating shaft of the servo motor 39 and the screw rod 38 are fixedly installed with synchronous wheels 310, and the two synchronous wheels 310 are drivingly connected through a synchronous belt 311.
[0040] In this embodiment, the servo motor 39 can be started to cooperate with the controller to rotate forward and reverse, and then cooperate with the transmission between the two synchronous wheels 310 and the synchronous wheel 310, so as to drive the synchronous rotation of the screw rod 38, and then cooperate with the sliding connection of the guide sliding rod 37 and the first connecting block 33, so as to drive the two connecting blocks to displace between the two positioning mechanisms 2.
[0041] Referring to the accompanying drawings Figure 4 The inner wall of the circular frame 31 is provided with a first threaded hole 312, the number of the first threaded hole 312 is two, and the first threaded hole 312 is aligned with the second threaded hole 313 provided on the two connecting blocks respectively, and a bolt 314 is threadedly installed in the two threaded holes.
[0042] In this embodiment, the circular frame 31 slides on the two connecting blocks, when the two first threaded holes 312 are aligned with the two second threaded holes 313 respectively, the bolt 314 is installed in the aligned two threaded holes, so as to lock the circular frame 31, and because the included angle between the two first threaded holes 312 is 180 degrees, the visual detector 5 is located directly above or directly below the automobile roof when the first threaded hole 312 is aligned with the second threaded hole 313.
[0043] Referring to the accompanying drawings Figure 5 The telescopic mechanism 4 includes a fixed sleeve 41, one end of the fixed sleeve 41 is fixedly connected with the inner side of the circular frame 31, and the other end is slidingly installed with a movable rod 42, a plurality of uniformly distributed first pin holes 43 are formed on the movable rod 42 along the extension direction thereof, one of the first pin holes 43 is coaxially distributed with a second pin hole 44 formed on the fixed sleeve 41, and a pin rod 45 is jointly inserted.
[0044] In this embodiment, the movable rod 42 slides in the fixed sleeve 41, when the second pin hole 44 is aligned with one of the first pin holes 43, the pin rod 45 is inserted into the two pin holes, so as to lock the movable rod 42 at the current position, and the same can be locked at different positions.
[0045] Referring to the accompanying drawings Figure 6 The positioning mechanism 2 includes a support plate 21, the support plate 21 is inverted "L" shape, and the inner side is provided with a fixed plate 22, the bottom of the fixed plate 22 is equipped with a telescopic air cylinder 23, the telescopic end of the telescopic air cylinder 23 penetrates the fixed plate 22, and the movable clamp plate 24 is fixedly installed.
[0046] After the telescopic cylinder 23 is started in the embodiment, the movable clamping plate 24 can be driven to ascend, thereby approaching the top plate of the supporting plate 21, and the clamping and positioning of the automobile roof are realized, and rubber pads 25 are arranged on the opposite sides of the movable clamping plate 24 and the top plate of the supporting plate 21, thereby avoiding damage to the automobile roof.
[0047] The above-mentioned embodiments only express certain implementation manners of the utility model, the description is more specific and detailed, but it cannot be understood as the limitation of the utility model patent scope; it should be pointed out that, for ordinary skilled persons in the art, under the premise of not departing from the utility model concept, a number of deformations and improvements can be made, which belong to the protection scope of the utility model; therefore, the protection scope of the utility model patent should be subject to the appended claims.
[0048] It should be noted that the above content belongs to the technical cognition range of the inventor, and since the technical content in the art is vast and too complex, the above content of the present application does not necessarily constitute the prior art.
Claims
1. A roof post-forming finished product inspection device, characterized by: Including the substrate (1), the substrate (1) top both sides are provided with positioning mechanism (2), for respectively to the roof both ends are clamped positioning; The substrate (1) is also provided with displacement mechanism (3), the displacement mechanism (3) includes circular frame (31), and the first connecting block (33) and the second connecting block (34) driven between two positioning mechanism (2) displacement, the circular frame (31) surface is provided with annular slide groove (32), the annular slide groove (32) is slidably connected with two connecting blocks; The inner side of the circular frame (31) is provided with a telescopic mechanism (4), and the end of the telescopic mechanism (4) is equipped with a visual detector (5) driven by the telescopic mechanism (4).
2. The device for detecting the finished product of roof forming according to claim 1, characterized in that: The displacement mechanism (3) further comprises a first support frame (35) and a second support frame (36) fixed on the top of the substrate (1): The first support frame (35) is fixedly installed with a guide slide rod (37), and the guide slide rod (37) is slidably connected with the first connecting block (33); The second support frame (36) is rotatably installed with a lead screw (38), and the lead screw (38) is threadedly connected with the second connecting block (34).
3. The device for detecting a finished product of a roof forming according to claim 2, characterized in that: The top of the substrate (1) is equipped with a servo motor (39), and the rotating shaft of the servo motor (39) and the lead screw (38) are both fixedly installed with synchronous wheels (310), and the two synchronous wheels (310) are drivingly connected through a synchronous belt (311).
4. The device for detecting a finished product of a roof forming according to claim 1, wherein: The inner wall of the circular frame (31) is provided with a first threaded hole (312), the number of the first threaded hole (312) is two, and the first threaded hole (312) is aligned with the second threaded hole (313) provided on the two connecting blocks, and the first threaded hole (312) and the second threaded hole (313) are threadedly installed with a bolt (314).
5. The device for detecting the finished product of a roof forming according to claim 4, characterized in that: The included angle between the two first threaded holes (312) is 180 degrees.
6. The device for detecting a finished product of a roof forming according to claim 4, wherein: The telescopic mechanism (4) includes a fixed sleeve (41), one end of the fixed sleeve (41) is fixedly connected with the inner side of the circular frame (31), the other end is slidably installed with a movable rod (42), a plurality of uniformly distributed first pin holes (43) are formed on the movable rod (42) along the extension direction thereof, one of the first pin holes (43) is coaxially distributed with a second pin hole (44) formed on the fixed sleeve (41), and a pin (45) is inserted into the first pin hole (43) and the second pin hole (44).
7. The device for detecting a finished product of a roof forming according to claim 1, wherein: The positioning mechanism (2) comprises a support plate (21), the support plate (21) is inverted "L" shape, and the inner side is provided with a fixed plate (22), the bottom of the fixed plate (22) is equipped with a telescopic cylinder (23), the telescopic end of the telescopic cylinder (23) penetrates the fixed plate (22), and the telescopic cylinder (23) is fixedly installed with a movable clamp plate (24).
8. The device for detecting a finished product of a roof forming according to claim 7, wherein: The movable clamp plate (24) and the opposite side of the top plate of the support plate (21) are both provided with rubber pads (25).