Sleeve device of automatic wire processing equipment
By designing a sleeve conveying and expanding mechanism in the automatic wire processing equipment, and utilizing a conical extrusion shaft and guide rollers, the problem of flat sleeves being difficult to fit onto wires was solved, achieving efficient and automated sleeve operation and improving production efficiency and quality.
Patent Information
- Application Number
- CN202520416323.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-11
AI Technical Summary
In existing technologies, flat sleeves are difficult to fit precisely onto wires, resulting in low sleeve efficiency and quality, and consuming a lot of labor costs and time.
A sleeve device for an automatic wire processing equipment was designed, including a sleeve conveying mechanism, a sleeve expanding mechanism, and an installation bracket. By setting a conical extrusion shaft on both sides of the sleeve, the sleeve is squeezed open as it passes through, and guided by guide rollers and guide blocks, the sleeve is successfully expanded and fitted onto the wire.
It improves the efficiency and quality of conduit application to wires, reduces labor costs, enables automated operation, shortens the production cycle, and enhances overall production efficiency and quality.
Smart Images

Figure CN223956378U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to non-standard equipment technical field, especially point to a kind of sleeve device of automatic processing equipment of electric wire. BACKGROUND
[0002] In industrial production, the connection between the electric wire and the terminal is a crucial link. In the processing process, the insulating layer of the electric wire must be removed first to facilitate effective connection with the terminal and realize electrical splicing. In addition, in order to facilitate the differentiation of phase sequence and other information, the end of the electric wire usually needs to be sleeved with a sleeve of a specific color, and sometimes a heat-shrinkable sleeve is used.
[0003] In the existing technical practice, when the sleeve is flat, it is difficult to expand the sleeve using mechanical clamps, clamps and other devices, so it cannot be accurately sleeved on the electric wire, which seriously affects the efficiency and quality of the sleeve. The current solution is to first deform the sleeve by manual extrusion to form a crease, and then input the sleeve into the machine. Although this can solve the problem to some extent, it consumes a large amount of labor cost and time cost, and the efficiency and quality are low. SUMMARY
[0004] The main purpose of the utility model is to provide a sleeve device for automatic processing equipment of electric wire, which solves the problems in the prior art and is suitable for the sleeving operation of flat sleeves on the end of the electric wire.
[0005] To achieve the above purpose, the solution of the utility model is as follows:
[0006] A sleeve device for automatic processing equipment of electric wire, comprising a sleeve conveying mechanism, a sleeve expanding mechanism and a mounting bracket, and at least one tray rotatingly fitted on the mounting bracket, the tray being wound with flat sleeves; the sleeve conveying mechanism conveys the sleeves to the sleeve expanding mechanism and cuts off the sleeves according to the set length; the sleeve expanding mechanism expands the sleeves cut off by the sleeve conveying mechanism and sleeves the periphery of the electric wire; the sleeve conveying mechanism comprises guide rollers, extrusion shafts, guide blocks, pipe feeding shaft assemblies and pipe cutting knives arranged in sequence along the sleeve conveying direction; the guide rollers are arranged horizontally and have two upper and lower guide rollers, and a gap is reserved between the two guide rollers for the sleeves to pass through; the extrusion shafts are arranged vertically and at least one pair of extrusion shafts are arranged on both sides of the sleeves, and the diameter of the extrusion shafts gradually increases from the middle position to the upper and lower ends; the distance between the middle positions of the extrusion shafts adjacent to each other is less than the width of the sleeve; the guide block is provided with a channel matched with the flat sleeve; the pipe feeding shaft assembly is used to provide power to forwardly convey the sleeve; and the pipe cutting knife is used to cut off the sleeve.
[0007] The pipe feeding shaft assembly comprises at least one pair of upper and lower parallel pipe feeding rubber rollers, and the driving roller in the pipe feeding rubber roller is driven by a pipe feeding motor.
[0008] Preferably, the sleeve conveying mechanism further comprises a guide roller support for mounting the guide roller, a pipe extruding shaft support for mounting the pipe extruding shaft, a pipe cutting support for mounting the guide block and the pipe cutting knife; the pipe extruding shaft support is provided with an adjusting sliding groove, the bottom of the pipe extruding shaft is provided with a pipe extruding shaft mounting plate which is adjustably mounted in the adjusting sliding groove, and a bearing is further arranged between the pipe extruding shaft and the pipe extruding shaft mounting plate; the channel is a groove arranged at the bottom of the guide block, and the guide block is fixed on the pipe cutting support by a pressing block.
[0009] Preferably, the pipe cutting support is provided with a cutting knife guide rail, and a pipe cutting cylinder for driving the pipe cutting knife is arranged above the cutting knife guide rail.
[0010] Preferably, the driving roller in the pipe conveying rubber roller is arranged at the lower position, the driven roller is arranged at the upper position and is mounted on a moving support, the moving support is provided with a lifting cylinder for driving the lifting support, and the driven roller is mounted on the lifting plate.
[0011] Preferably, the driven roller is shorter than the driving roller, the moving support is driven by a horizontal moving cylinder mounted on the pipe cutting support, and the pipe extruding shaft, the guide block and the tray are provided with two groups of left and right groups, and the driven roller is adjusted to be opposite to one guide block under the driving of the horizontal moving cylinder.
[0012] The sleeve expanding mechanism comprises a bottom plate, a moving plate slidingly fitted on the bottom plate, an expanding support mounted on the moving plate, left and right gas claws arranged at the input direction of the expanding support, a guide plate arranged at the output direction of the expanding support, a pair of guide plates arranged in parallel at the upper and lower positions of the guide plate and capable of being opened and closed, and a guide slope arranged at the opening of the guide plate.
[0013] Preferably, the moving plate is driven by an expanding motor arranged on the bottom plate.
[0014] Preferably, the guide plate is driven by a guide opening and closing cylinder.
[0015] Preferably, the expanding support is slidingly fitted on the moving plate along a direction perpendicular to the pipe conveying direction and is driven by an expanding horizontal moving cylinder.
[0016] After the above technical scheme is adopted, the sleeve expanding mechanism has the following technical effects:
[0017] This invention features at least one pair of extrusion shafts on both sides of the sleeve. The upper and lower sections of each extrusion shaft are conical, with the middle section being the narrowest and the ends the widest. This creates an approximately rhomboid sleeve channel between adjacent extrusion shafts. Because the distance between the middle positions of adjacent extrusion shafts is less than the width of the sleeve, when the flat sleeve passes between the shafts, it is compressed by the force of the shafts into an open shape. This results in creases on both the top and bottom surfaces of the sleeve, making it easier to expand the sleeve after entering the sleeve expansion mechanism for attaching it to the wire. This is particularly suitable for conveying sleeves wound in a flat shape on a tray. Simultaneously, guide rollers and guide blocks in the front and rear directions of the extrusion shafts provide guidance, ensuring the sleeve's forward direction is not skewed. Furthermore, the channels in the guide blocks allow the sleeve to return to a flat shape after being compressed by the extrusion shafts, facilitating subsequent cutting by the tube cutter. Attached Figure Description
[0018] Figure 1 This is a perspective view of the entire machine according to a specific embodiment of the present utility model.
[0019] Figure 2 This is a top view of the entire machine according to a specific embodiment of the present utility model.
[0020] Figure 3 This is a front view of the wire feeding device according to a specific embodiment of the present utility model.
[0021] Figure 4 This is a top view of the wire feeding device according to a specific embodiment of the present utility model.
[0022] Figure 5 This is a perspective view of the first clamping arm according to a specific embodiment of the present utility model.
[0023] Figure 6 This is a front view of the first clamping arm in a specific embodiment of the present utility model.
[0024] Figure 7 This is a perspective view of a wire stripping device according to a specific embodiment of the present utility model.
[0025] Figure 8 This is a front view of the wire stripping device according to a specific embodiment of the present utility model.
[0026] Figure 9 This is a side view of the wire stripping device according to a specific embodiment of the present utility model.
[0027] Figure 10 This is a front view of the sleeve device according to a specific embodiment of the present utility model.
[0028] Figure 11 This is a perspective view of the sleeve conveying mechanism according to a specific embodiment of the present utility model.
[0029] Figure 12The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0030] Figure 13 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0031] Figure 14 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0032] Figure 15 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0033] Figure 16 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0034] Figure 17 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0035] Figure 18 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0036] Figure 19 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0037] Figure 20 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0038] Figure 21 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0039] Figure 22 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0040] Figure 23 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0041] Figure 24 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0042] Figure 25 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0043] Figure 26 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0044] Figure 27 The utility model discloses a sleeve conveying mechanism's front view for specific embodiment of the utility model.
[0045] Explanation of figure mark number:
[0046] 1- machine table;
[0047] 2- wire feeding device; 21- wire feeding slide; 22- clamping cylinder; 23- wire feeding wheel; 24- wire feeding belt; 25- wire feeding motor; 26- straightener; 27- wire presence / absence detection device;
[0048] 3- first wire clamping swing arm; 31- first clamping jaw; 32- first swing arm; 33- first clamping jaw cylinder; 34- first swing arm motor; 35- first swing arm slide; 36- first slide motor;
[0049] 4- wire stripping device; 41- stripping knife; 42- cutting knife; 43- wire stripping slide; 44- wire stripping motor; 45- wire stripping screw; 46- synchronous wheel; 47- air blowing block; 48- unstripping metal plate;
[0050] 5- sleeve device; 51- sleeve conveying mechanism; 511- guide roller; 512- pipe extruding shaft; 513- guide block; 5131- passage; 514- pipe cutting knife; 515- pipe feeding rubber roller; 516- pipe feeding motor; 517- guide roller support; 518- pipe extruding shaft support; 519- pipe cutting support; 5110- pipe extruding shaft mounting plate; 5120- pressing block; 5130- cutting knife guide rail; 5140- pipe cutting cylinder; 5150- moving support; 5160- lifting cylinder; 5170- lifting support; 5180- horizontal moving cylinder; 52- sleeve pipe expanding mechanism; 521- bottom plate; 522- moving plate; 523- pipe expanding support; 524- left and right air claw; 525- guide plate; 5251- guide slope; 526- pipe expanding motor; 527- guide opening and closing cylinder; 528- pipe expanding horizontal moving cylinder; 53- mounting support; 54- material tray;
[0051] 6- terminal crimping device; 61- terminal conveying mechanism; 611- support table; 612- vibration disc; 613- six-axis mechanical arm; 614- terminal seat; 6141- positioning groove; 615- terminal clamping jaw; 616- feeding hopper; 617- visual camera; 618- light source; 619- material collecting container; 62- terminal crimping mechanism;
[0052] 7- wire pulling device; 71- wire pulling slide rail; 72- wire pulling clamping jaw; 73- speed reducer; 74- belt; 75- wire collecting groove;
[0053] 8- second wire clamping swing arm; 81- second clamping jaw; 82- second swing arm; 83- second clamping jaw cylinder; 84- second swing arm motor;
[0054] 9- operating device;
[0055] a- wire; b- sleeve; c- terminal; c1- cylindrical part; c2- sheet part. DETAILED DESCRIPTION
[0056] In order to further explain the technical scheme of the utility model, the utility model will be described in detail below through specific embodiments.
[0057] Reference Figures 1-27 As shown in the utility model discloses a kind of automatic wire processing equipment comprising the utility model sleeve device 5, specifically, the automatic wire processing equipment includes machine table 1, and send line device 2, first wire clamping swing arm 3, cut stripping device 4, sleeve device 5 and terminal crimping device 6 are set on machine table 1;
[0058] Send line device 2, first wire clamping swing arm 3 and cut stripping device 4 are arranged along the same straight line, and send line device 2 is used to transport wire a, and cut stripping device 4 is used to cut the insulating layer of the end of wire a and strip off;First wire clamping swing arm 3 is provided with first clamping jaw 31 that can clamp wire a and horizontally swing, and first clamping jaw 31 swings the end of wire a to sleeve device 5 or terminal crimping device 6;
[0059] Sleeve device 5 includes sleeve conveying mechanism 51 and sleeve expansion mechanism 52;Sleeve conveying mechanism 51 conveys sleeve b for sleeve expansion mechanism 52 and cuts off according to the set length;Sleeve expansion mechanism 52 expands sleeve b cut off by sleeve conveying mechanism 51 and is sleeved on the peripheral surface of wire a;
[0060] Terminal crimping device 6 includes terminal conveying mechanism 61 and terminal crimping mechanism 62;Terminal conveying mechanism 61 conveys terminal c for terminal crimping mechanism 62;Terminal crimping mechanism 62 crimps terminal c on the end of wire a after stripping off the insulating layer.
[0061] Through the above scheme, the equipment of the utility model integrates the operation of sleeve installation and terminal crimping, which significantly improves the production efficiency;The mechanical design of the equipment can be matched with the corresponding control system to realize one-stop processing of automatic stripping of the insulating layer of wire, sleeve installation and terminal crimping, which not only can reduce the transfer link in the production process to reduce the complexity of operation and avoid the delay of process connection, but also ensures the accuracy and consistency of each processing step;By using the utility model, manufacturers can greatly shorten the production cycle, reduce production cost, and at the same time improve the overall quality of products and market competitiveness;In addition, all processes of the utility model are concentrated above and around machine table 1, and the moving stroke of wire is shorter, so that the rapid connection of each process can be realized, which is beneficial to greatly improve the production efficiency.
[0062] Reference Figures 3-4 As shown in the utility model, send line device 2.
[0063] The wire feeding device 2 comprises a pair of wire feeding slides 21 moving in the direction perpendicular to the wire feeding direction, a clamping cylinder 22 for driving the wire feeding slides 21, a plurality of wire feeding wheels 23 mounted on the wire feeding slides 21, wire feeding belts 24 tightly wound around all the wire feeding wheels 23 of the same wire feeding slide 21, and a wire feeding motor 25 for driving the wire feeding wheels 23; the two wire feeding belts 24 clamp the wire a between the two wire feeding slides 21 to feed the wire a, i.e. feed the wire a to the first wire clamping swing arm 3 and the wire stripping device 4. Thus, by the extension and retraction of the clamping cylinder 22, the two wire feeding belts 24 can clamp the wire a.
[0064] Further, the wire feeding device 2 further comprises at least one straightener 26 arranged in the input direction of the wire feeding belt 24 to straighten the wire a before the wire a is output. In the embodiment, the wire feeding device 2 is provided with a horizontal straightener 26 and a vertical straightener 26', and the at least two straighteners realize multi-directional straightening.
[0065] Meanwhile, the input direction of the wire feeding belt 24 is further provided with a wire presence / absence detection device 27, such as an infrared sensor, a photoelectric sensor, etc., for detecting whether the wire a is used up, and can send an alarm according to the system setting.
[0066] Referring to Figures 5-6 , the first wire clamping swing arm 3 of the utility model is shown.
[0067] The first wire clamping swing arm 3 comprises a first swing arm 32 having the first clamping jaw 31 mounted at the end, a first clamping jaw cylinder 33 for driving the first clamping jaw 31 to open and close, and a first swing arm motor 34 for driving the first swing arm 32 to swing. In the embodiment, one end of the first swing arm 32 is provided with the first clamping jaw 31, and the other end is slidingly fitted on a first swing arm slide 35, and the first swing arm slide 35 is driven by the first swing arm motor 34 through a belt; the first wire clamping swing arm 3 is further provided with a first sliding motor 36, and the first sliding motor 36 drives the other end of the first swing arm 32 through a gear and rack mechanism. Thus, the first clamping jaw 31 can also realize the position adjustment in the front and back directions.
[0068] Referring to Figures 7-9 , the wire stripping device 4 of the utility model is shown.
[0069] The stripping device 4 comprises two pairs of openable stripping knives 41 and a pair of openable cutting knives 42, which are arranged between the two pairs of stripping knives 41; the upper and lower knives of the stripping knives 41 and the cutting knives 42 are respectively arranged on two stripping sliding seats 43 moving up and down, and the stripping sliding seats 43 are driven by a stripping motor 44 through a stripping screw rod 45. In the embodiment, the output shaft of the stripping motor 44 is connected with a synchronous wheel 46 at the end of the stripping screw rod 45 through a belt, the diameter of the synchronous wheel 46 is larger than that of the output shaft of the stripping motor 44 to realize speed reduction transmission and increase the torque output of the screw rod; and the stripping screw rod 45 is a bidirectional screw rod.
[0070] Further, the stripping device 4 further comprises a blowing block 47 arranged at the same height as the upper cutting knife and a peeling panel 48 arranged at the same height as the lower cutting knife.
[0071] Referring to Figures 10-18 , the sleeve device 5 of the utility model is shown. Among them, Figures 11-14 the sleeve conveying mechanism 51 is shown, Figures 15-18 the sleeve expanding mechanism 52 is shown.
[0072] The sleeve device 5 further comprises a mounting bracket 53 and at least one tray 54 rotatingly fitted on the mounting bracket 53, and the flat sleeve b is wound on the tray 54.
[0073] In some embodiments of the sleeve conveying mechanism 51, it comprises a guide roller 511, a pipe extruding shaft 512, a guide block 513, a pipe conveying shaft assembly and a pipe cutting knife 514 arranged in sequence along the conveying direction of the sleeve b; the guide roller 511 is horizontally arranged and has two upper and lower guide rollers 511, and a gap is reserved between the two guide rollers 511 for the sleeve b to pass through; the pipe extruding shaft 512 is vertically arranged and at least one pair of pipe extruding shafts 512 are arranged on both sides of the sleeve b, and the diameter of the pipe extruding shaft 512 gradually increases from the middle position to both ends; the middle positions of the left and right adjacent pipe extruding shafts 512 have a spacing smaller than the width of the sleeve b; the guide block 513 is provided with a passage 5131 matched with the flat sleeve b; the pipe conveying shaft assembly is used to provide power to convey the sleeve b forward; and the pipe cutting knife 514 is used to cut the sleeve b.
[0074] The key point of the sleeve device 5 is that at least one pair of pipe extruding shafts 512 are arranged on both sides of the sleeve b, the upper and lower sections of the pipe extruding shaft 512 are both in a conical structure, the middle section is the narrowest and the both ends are the widest, so that the left and right adjacent pipe extruding shafts 512 form a nearly rhombic sleeve passage, and the middle positions of the left and right adjacent pipe extruding shafts 512 have a spacing smaller than the width of the sleeve b, so that the sleeve b is conveyed in the sleeve passage in a stable and smooth manner. Figure 14As shown, when the flat sleeve b passes between the extrusion shafts 512, it will be extruded to an up-and-down open shape by the force (hollow arrow in the figure) of the extrusion shafts 512, so that the upper and lower surfaces of the sleeve b will form a certain degree of creases, so that the sleeve b is more easily expanded after entering the sleeve expanding mechanism 52 to be sleeved on the wire a, and is particularly suitable for transporting the sleeve b wound in a flat shape on the tray 54. At the same time, the guide rollers 511 and the guide blocks 513 in the front-and-rear direction of the extrusion shafts 512 all play a guiding role, ensuring that the advancing direction of the sleeve b is not skewed, and the passages 5131 of the guide blocks 513 can make the sleeve b return to a flat shape after being extruded by the extrusion shafts 512, facilitating cutting by the cutting knife 514.
[0075] Further, the above-mentioned sleeve feeding shaft assembly includes at least one pair of upper and lower parallel sleeve feeding rubber rollers 515, and the driving roller in the sleeve feeding rubber roller 515 is driven by a sleeve feeding motor 516.
[0076] Secondly, the above-mentioned sleeve conveying mechanism 51 further includes a guide roller support 517 for mounting the guide roller 511, an extrusion shaft support 518 for mounting the extrusion shaft 512, and a cutting shaft support 519 for mounting the guide block 513 and the cutting knife 514; the extrusion shaft support 516 is provided with an adjusting sliding groove, the bottom of the extrusion shaft 512 is provided with an extrusion shaft mounting plate 5110 which can be adjustably mounted in the adjusting sliding groove, and a bearing is further provided between the extrusion shaft 512 and the extrusion shaft mounting plate 5110; the above-mentioned passage 5131 is a groove provided at the bottom of the guide block 513, and the guide block 513 is tightly fixed on the cutting shaft support 517 by the pressing block 5120 for quick disassembly and assembly. In the embodiment, the cutting shaft support 519 is provided with a cutting knife guide rail 5130, and a cutting shaft cylinder 5140 for driving the cutting knife 514 is provided above the cutting knife guide rail 5130.
[0077] Further, the driving roller in the above-mentioned sleeve feeding rubber roller 515 is arranged below and the driven roller is arranged above and mounted on a moving support 5150, the moving support 5150 is provided with a lifting cylinder 5160 for driving a lifting support 5170, and the driven roller is mounted on the lifting support 5170. In this way, the distance between the driven roller and the driving roller is adjustable, which can more flexibly adapt to different working conditions. In the embodiment, the above-mentioned driven roller is shorter than the driving roller, the moving support 5150 is driven by a horizontal moving cylinder 5180 mounted on the cutting shaft support 517, and the above-mentioned extrusion shaft 512, guide block 513 and tray 54 are provided with two groups of left and right groups, and the driven roller can be adjusted to be opposite to one guide block 513 under the driving of the horizontal moving cylinder 5180.
[0078] The sleeve pipe expanding mechanism 52 comprises a base plate 521, a moving plate 522 slidingly fitted on the base plate 521, a pipe expanding support 523 installed on the moving plate 522, left and right air claws 524 arranged at the input direction of the pipe expanding support 523, and a guide plate 525 arranged at the output direction of the pipe expanding support 523, wherein the guide plate 525 is provided with a pair of upper and lower parallel guide slopes 5251 which can be opened and closed, and the left and right air claws 524 can be opened to allow the sleeve pipe b to pass through the left and right air claws 524 and closed to extrude the sleeve pipe b to deform it, and the guide plate 525 can be opened and closed to adjust the distance between the guide slopes 5251 to make the wire a more easily enter the moving plate 522 and be inserted into the expanded sleeve pipe b.
[0079] In some embodiments of the sleeve pipe expanding mechanism 52, the moving plate 522 is driven by a pipe expanding motor 526 arranged on the base plate 521.
[0080] In some embodiments of the sleeve pipe expanding mechanism 52, the guide plate 525 is driven by a guide opening and closing cylinder 527.
[0081] In some embodiments of the sleeve pipe expanding mechanism 52, the pipe expanding support 523 is slidingly fitted on the moving plate 522 along a direction perpendicular to the pipe feeding direction and is driven by a pipe expanding transverse cylinder 528. Thus, the sleeve pipe expanding mechanism 52 has the adjusting and aligning ability in the left and right directions.
[0082] Referring to Figures 1-2 , 19-22, the terminal crimping device 6 of the utility model is shown. Among them, Figures 19-22 The terminal conveying mechanism 61 is shown.
[0083] The terminal conveying mechanism 61 comprises a support table 611, a vibrating disc 612 arranged on the support table 611 and containing the terminals c, a six-axis mechanical arm 613 and a plurality of terminal seats 614 arranged at the side of the vibrating disc 612, and a terminal clamping jaw 615 arranged at the output end of the six-axis mechanical arm 613; wherein the terminal c at least comprises a barrel part c1 and a sheet part c2 in the utility model, the barrel part c1 is the part of the terminal c which is sleeved on the end of the wire a and crimped, and the sheet part c2 is the part provided with a through hole for electrical connection; the upper surface of the terminal seat 614 is provided with a positioning groove 6141 matched with the barrel part c1; after the six-axis mechanical arm 613 drives the terminal clamping jaw 615 to clamp the terminal c, the terminal clamping jaw 615 is first placed on the positioning groove 6141, then the six-axis mechanical arm 613 drives the terminal clamping jaw 615 to move to a preset position to realize deviation correction, and then the terminal clamping jaw 615 clamps the sheet part c2 of the terminal c in the positioning groove 6141 to convey the terminal c to the terminal crimping mechanism 62.
[0084] The problem solved by the terminal conveying mechanism 61 is that the terminal c is not necessarily clamped by the terminal clamp jaw 615 of the six-axis mechanical arm 613 due to the small diameter of the barrel part c1 of the terminal c and the disordered arrangement of the terminal c on the vibration disc 612, so that the terminal c cannot be directly conveyed to the terminal crimping mechanism 62. Therefore, the terminal seat 614 is arranged as a “transit station”, the terminal c can be clamped in any posture by the terminal clamp jaw 615 and loaded into the positioning groove 6141, so that the terminal c is arranged in a predetermined posture. Then, the terminal clamp jaw 615 can be moved to a position preset by a program, so that the terminal clamp jaw 615 can accurately clamp the blade part c2 of the terminal c, and the position clamped by the terminal clamp jaw 615 will not deviate, so that the subsequent process does not need to be corrected. Finally, the terminal conveying mechanism 61 can be more quickly and accurately aligned with the end of the wire a to realize crimping when conveying the terminal c in the subsequent process, so that the production efficiency is improved and the production quality is ensured. Meanwhile, the six-axis mechanical arm 613 and the terminal clamp jaw 615 only need to perform actions such as moving and clamping, and do not need to perform actions such as turning and rotating, so that the operation efficiency is higher and errors are less likely to occur.
[0085] In some embodiments of the terminal conveying mechanism 61, the side wall of the positioning groove 6141 is provided with a notch 6142 for the terminal clamp jaw 615.
[0086] Further, the two sides of the notch 6142 are provided with horn mouths, which can guide the terminal c to enter the positioning groove 6141.
[0087] In some embodiments of the terminal conveying mechanism 61, a plurality of feeding hoppers 616 are arranged on the side of the vibration disc 612.
[0088] In some embodiments of the terminal conveying mechanism 61, a visual camera 617 and a light source 618 are arranged above the vibration disc 612, so as to provide the six-axis mechanical arm 613 with an image related to the position of the terminal c, so that the six-axis mechanical arm 613 can position and clamp the terminal c.
[0089] In some embodiments of the terminal conveying mechanism 61, a material collecting container 619 is arranged on the side of the vibration disc 612, which is used for collecting waste terminals c or terminals c that cannot be placed into the positioning groove 6141.
[0090] In addition, the terminal crimping mechanism 62 can completely adopt the existing terminal crimping machine to perform the terminal crimping process, and the structure thereof will not be expanded here.
[0091] The utility model also includes Figures 23-25 The pull wire device 7 is shown, and Figures 26-27The second wire clamping swing arm 8 is shown; the wire pulling device 7 comprises a wire pulling slide rail 71 arranged in a same straight line with the wire feeding device 2, the first wire clamping swing arm 3 and the wire stripping device 4, a wire pulling clamping jaw 72 in sliding cooperation with the wire pulling slide rail 71, and the wire pulling clamping jaw 72 is used for pulling the electric wire a with the sleeve terminal to the front so that the wire stripping device 4 processes the other end of the electric wire a according to a preset length; the sleeve device 5 and the terminal crimping device 6 are arranged on both sides of the machine table 2, the second wire clamping swing arm 8 is provided with a second clamping jaw 81 capable of clamping the electric wire a and horizontally swinging, and the second clamping jaw 81 swings the other end of the electric wire a to the sleeve device 5 or the terminal crimping device 6 on the same side of the second wire clamping swing arm 8. Therefore, the electric wire a with a preset length can be cut and the sleeve and terminal crimping of both ends can be completed on one equipment, and the production efficiency is higher.
[0092] Further, the wire pulling clamping jaw 72 is driven by a speed reducer 73 mounted on the wire pulling device 7 and a belt 74 driven by the speed reducer 73.
[0093] Meanwhile, the wire pulling slide rail 71 is provided below with a wire collecting groove 75 for accommodating the electric wire segment with both ends processed; the length of the wire collecting groove 75 is not shorter than that of the wire pulling slide rail 71.
[0094] Approximately the same as the first wire clamping swing arm 3, the second wire clamping swing arm 8 comprises a second swing arm 82 provided with the second clamping jaw 81 at an end, a second clamping jaw cylinder 83 for driving the second clamping jaw 81 to open and close, and a second swing arm motor 84 for driving the second swing arm 82 to swing. In the embodiment, the output shaft of the second swing arm motor 84 and the rotating shaft of the second swing arm 82 are in transmission connection through a belt.
[0095] The utility model also includes Figures 1-2 The operation device 9 is shown; the operation device 9 is electrically connected with the wire feeding device 2, the first wire clamping swing arm 3, the wire stripping device 4, the sleeve device 5, the terminal crimping device 6 and the like to realize the functions of program setting, parameter adjustment, data recording and the like.
[0096] The above embodiment and drawing are not limited to the product form and style of the utility model, and any ordinary skilled person in the art makes appropriate changes or modifications to them, which should be regarded as not departing from the patent category of the utility model.
Claims
1. A sleeve device of an automatic wire processing equipment, characterized in that: it comprises a sleeve conveying mechanism, a sleeve expanding mechanism and a mounting bracket, and at least one tray which is rotatably matched with the mounting bracket and has flat sleeves wound thereon; the sleeve conveying mechanism conveys the sleeve to the sleeve expanding mechanism and cuts off the sleeve according to a set length; the sleeve expanding mechanism expands the sleeve cut off by the sleeve conveying mechanism and then sleeves the expanded sleeve onto the circumference of a wire; the sleeve conveying mechanism comprises guiding rollers, sleeve squeezing shafts, guiding blocks, sleeve conveying shaft assemblies and cutting knives which are sequentially arranged along the sleeve conveying direction; the guiding rollers are horizontally arranged and have two rollers with a gap reserved for the sleeve to pass through; the sleeve squeezing shafts are vertically arranged and have at least one pair of sleeve squeezing shafts arranged on both sides of the sleeve; the diameters of the sleeve squeezing shafts gradually increase from the middle position to both ends; the distance between the middle positions of the sleeve squeezing shafts on the left and right sides is less than the width of the sleeve; the guiding blocks are provided with channels matched with the flat sleeve; the sleeve conveying shaft assemblies are used to provide power to forwardly convey the sleeve; and the cutting knives are used to cut off the sleeve.
2. The sleeve device of the automatic wire processing equipment according to claim 1, characterized in that: the sleeve conveying shaft assemblies comprise at least one pair of sleeve conveying rubber rollers which are arranged in parallel with each other; and the driving roller in the sleeve conveying rubber rollers is driven by a sleeve conveying motor.
3. The sleeve device of the automatic wire processing equipment according to claim 2, characterized in that: the sleeve conveying mechanism further comprises guiding roller brackets for mounting the guiding rollers, sleeve squeezing shaft brackets for mounting the sleeve squeezing shafts, and cutting shaft brackets for mounting the guiding blocks and the cutting knives; the sleeve squeezing shaft brackets are provided with adjusting grooves; the bottom of the sleeve squeezing shaft has a sleeve squeezing shaft mounting plate which is adjustably mounted in the adjusting grooves; and a bearing is further arranged between the sleeve squeezing shaft and the sleeve squeezing shaft mounting plate; the channel is a groove arranged at the bottom of the guiding block; and the guiding block is fixed on the cutting shaft bracket by a pressing block.
4. The sleeve device of the automatic wire processing equipment according to claim 3, characterized in that: the cutting shaft bracket is provided with a cutting knife guide rail; and a cutting shaft cylinder is arranged above the cutting knife guide rail to drive the cutting knife.
5. The sleeve device of the automatic wire processing equipment according to claim 4, characterized in that: the driving roller in the sleeve conveying rubber rollers is arranged below the driven roller; the driven roller is arranged above the driving roller and mounted on a moving bracket; the moving bracket is provided with a lifting cylinder; the lifting cylinder is used to drive a lifting bracket; and the driven roller is mounted on a lifting plate.
6. The sleeve device of the automatic wire processing equipment according to claim 5, characterized in that: the driven roller is shorter than the driving roller; the moving bracket is driven by a horizontal moving cylinder mounted on the cutting shaft bracket; and the sleeve squeezing shafts, the guiding blocks and the trays are provided with two groups of left and right components; and the driven roller is adjusted to be opposite to one guiding block under the driving of the horizontal moving cylinder.
7. The sleeve device of the automatic wire processing equipment according to claim 1, characterized in that: The sleeve expanding mechanism comprises a base plate, a moving plate slidingly fitted on the base plate, an expanding support installed on the moving plate, left and right air claws arranged in the input direction of the expanding support, a guide plate arranged in the output direction of the expanding support, a pair of the guide plate being arranged in parallel and being openable and closable, and a guide slope arranged at the opening of the guide plate.
8. The sleeve device of the automatic wire processing equipment according to claim 7, characterized in that: The moving plate is driven by an expanding motor arranged on the base plate.
9. The sleeve device of the automatic wire processing equipment according to claim 7, characterized in that: The guide plate is driven by a guide opening and closing cylinder.
10. The sleeve device of the automatic wire processing equipment according to claim 7, characterized in that: The expanding support is slidingly fitted on the moving plate along a direction perpendicular to the pipe feeding direction and is driven by an expanding transverse cylinder.