Energy conversion device of new energy elevator
By introducing pressure sensors and controllers into the new energy elevator, the problem of flywheel damage caused by excessive pressure in the kinetic energy recovery structure has been solved, achieving efficient recovery and storage of kinetic energy and improving the service life and safety of the device.
Patent Information
- Application Number
- CN202520916007.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-05-09
AI Technical Summary
The existing kinetic energy recovery structure lacks pressure detection during the descent of the elevator car, which can easily lead to excessive thrust when the hydraulic telescopic rod controls the movement of the moving seat, damaging the flywheel.
In the energy conversion device of the new energy elevator, a pressure sensor is installed to monitor the pressure between the pressure plate and the flywheel. The controller controls the drive unit to stop the moving seat to prevent excessive pressure between the pressure plate and the flywheel. An integrated control device is used to communicate with the elevator control cabinet to achieve efficient recovery and storage of kinetic energy.
It effectively prevents damage to the pressure plate and flywheel, extends the service life of the energy conversion device, and improves the safety and reliability of kinetic energy recovery.
Smart Images

Figure CN223957306U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to elevator technical field, concretely relates to a new energy elevator's energy conversion device. BACKGROUND
[0002] In the design of modern elevators, the power supply scheme of elevator systems gradually turns to the direction of environmental protection, energy saving and high autonomy. In order to adapt to the development, the applicant has previously proposed a new energy elevator with application number 2025101172126. The elevator adopts double battery design and is connected with photovoltaic power supply device. It not only can ensure the stable operation of the elevator, but also reduces the dependence on commercial power and reduces carbon emissions through the utilization rate of photovoltaic power supply device, and improves the environmental protection of the system. However, the technical scheme does not recycle the kinetic energy generated during the descent of the elevator car, which causes resource waste.
[0003] The kinetic energy recovery structure disclosed in the current market for recovering the kinetic energy generated during the descent of the elevator car can refer to the technical scheme with application number 202320561536.5, which includes a base and a moving seat. The upper surface of the moving seat is fixed with a DC generator. The top end of the DC generator is fixed with a CVT gearbox matched with the DC generator. The input shaft of the CVT gearbox is fixedly connected with a pressure plate. The pressure plate is matched with a flywheel. The moving seat is controlled to move through a hydraulic telescopic rod. The upper surface of the base is fixed with a storage battery. The technical scheme drives the CVT gearbox connected with the pressure plate to rotate by using the friction force when the pressure plate is pressed on the surface of the flywheel. The CVT gearbox transmits power to the DC generator to generate electricity, realizing the recovery of kinetic energy during the descent of the elevator car.
[0004] However, the kinetic energy recovery structure disclosed in the technical scheme does not have pressure detection function. When the hydraulic telescopic rod controls the movement of the moving seat, the situation that the pressure plate is pressed and damaged by the flywheel due to excessive thrust may occur. UTILITY MODEL CONTENTS
[0005] In order to overcome the shortcomings of the prior art, the utility model provides an energy conversion device for a new energy elevator.
[0006] The technical scheme adopted by the utility model to solve its technical problems is:
[0007] The utility model provides a new energy elevator's energy conversion device, including control device, fixed base, the mobile seat of guiding cooperation on fixed base, the pressure disc that can move with mobile seat, install the generator of mobile seat on, and be used for driving mobile seat to move the drive unit, drive unit fixed mounting is on fixed base, drive unit is connected control by the controller of control device, controller is connected with elevator control cabinet communication, pressure disc rotates through speed increaser drive generator's input rotating shaft, drive unit is electrically connected with the controller of control device, it is characterized in that: fixed base is equipped with the monitoring base of corresponding mobile seat's travel end position, monitoring base is equipped with pressure sensor, pressure sensor is electrically connected with the controller of control device, one end of mobile seat is equipped with the pressure exerting part for the pressure monitoring of cooperation pressure sensor detection end.
[0008] In the utility model, two batteries are equipped on the fixed base, the generator is electrically connected with the power supply circuit module for storing the generated electric energy to the battery charging, the control device includes the controller that can be connected with elevator control cabinet communication, the charging switch that is used for controlling the power supply circuit module and is charged for two batteries respectively, the electric quantity detection module that is used for real -time monitoring the stored electric quantity in the battery, the power transmission switch that is used for connecting elevator power supply system and the power supply switch that is used for controlling two batteries respectively with power transmission switch connection conduction, the power supply circuit module, charging switch, electric quantity detection module and power transmission switch all are electrically connected with the controller.
[0009] In the utility model, the power supply circuit module, the controller, the charging switch, the power supply switch and the electric quantity detection module are all installed in a protection shell, and the protection shell is installed on the fixed base.
[0010] In the utility model, two battery holders are equipped on the fixed base, and one battery is installed in each battery holder; a battery positioning groove is arranged on the battery holder for positioning the lower end of the battery; a battery fixing assembly is installed on the battery holder for limiting the battery from being separated from the battery positioning groove, and the middle part of the battery fixing assembly corresponds to the top of the battery and applies pressure to the top of the battery.
[0011] In the utility model, the battery fixing assembly includes a battery pressing head for applying pressure to the battery positioning and a battery mounting rack for connecting the battery holder, the battery mounting rack includes a top metal strip above the top of the battery, two side metal strips integrally connected to the left and right ends of the top metal strip, the left and right ends of the battery holder are provided with hook holes, the bottom of the side metal strip is provided with a hook for hooking in the hook hole, the battery pressing head is below the top metal strip, the top metal strip is provided with a pressing screw hole, the pressing screw hole is threadedly connected with a pressing screw rod that can move up and down, and the top of the pressing screw rod is provided with a screw head.
[0012] In the utility model, the top center of the battery pressure head is equipped with a pressing rotary groove for inserting and positioning the pressing screw.
[0013] In the utility model, the first base is arranged on the fixed base, the separation monitoring switch for monitoring whether the moving seat is located at the moving starting point is arranged on the first base, the separation monitoring switch is electrically connected with the controller, and the starting point detection part for cooperating with the separation monitoring switch for detection is arranged on the moving seat.
[0014] In the utility model, the monitoring positioning groove is arranged on the fixed base, and the bottom of the monitoring base is inserted into the monitoring positioning groove to realize positioning.
[0015] The utility model discloses the beneficial effect: when the pressure applying part is pressed on the detection end of the pressure sensor, the controller utilizes the pressure sensor to detect the pressure that the pressure applying part applies to the pressure sensor, when the pressure that the pressure sensor monitors is greater than the preset pressure value, the controller stops the driving unit, makes the moving seat stay at the current position, lets the pressure between the pressure plate and the flywheel keep the current value, so effectively prevents the pressure plate and the flywheel from being damaged, thereby guaranteeing the service life of the energy conversion device. BRIEF DESCRIPTION OF DRAWINGS
[0016] The utility model will be further described below in combination with the drawings and the embodiment:
[0017] Figure 1 It is the perspective view of the energy conversion device;
[0018] Figure 2 It is Figure 1 It is the enlarged view of A in the middle;
[0019] Figure 3 It is the connection block diagram of the energy conversion device. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantage of the utility model embodiment more clear, the technical scheme in the utility model embodiment will be clearly and completely described below in combination with the drawings in the utility model embodiment.
[0021] Refer to Figures 1-3The utility model relates to a new energy elevator's energy conversion device, including control device 1, fixed base 2, the mobile seat 3 of guiding cooperation on fixed base 2, the pressure disc 4 of being able to move with mobile seat 3, the generator 5 of installing on mobile seat 3 and the drive unit 6 for driving mobile seat 3 moves, mobile seat 3 with fixed base 2 between setting up for guiding the guide rail slider assembly, the drive unit 6 fixed installation is in fixed base 2, the drive unit 6 is connected control by the controller 101 of control device 1, the controller 101 is connected with elevator control cabinet communication, the pressure disc 4 rotates through speed increaser 7 drive generator 5's input shaft, speed increaser 7 and generator 5 install from left to right on mobile seat 3, generator 5's input shaft uses coupling transmission connection with the output shaft of speed increaser 7.
[0022] Further, two storage batteries 8 are provided on the fixed base 2, the generator 5 is electrically connected with a power supply circuit module 51 for storing the generated electric energy to the storage battery 8 for charging, the electric energy generated by the generator 5 is converted by the power supply circuit module 51 to charge the storage battery 8. The control device 1 includes a controller 101 capable of being connected with the elevator control cabinet, a charging switch 102 for controlling the power supply circuit module 51 to charge the two storage batteries 8 respectively, an electric quantity detection module 103 for monitoring the stored electric quantity in the storage battery 8 in real time, a power transmission switch 104 for connecting the elevator power supply system, and a power supply switch 105 for controlling the two storage batteries 8 to be connected with the power transmission switch 104 respectively, the drive unit 6, the power supply circuit module 51, the charging switch 102, the electric quantity detection module 103 and the power transmission switch 104 are electrically connected with the controller 101; the connection end of the charging switch 102 is connected with the power supply circuit module 51 and the two storage batteries 8, so as to control the power supply circuit module 51 to store the electric energy generated by the generator 5 into the two storage batteries 8 respectively. The connection end of the power supply switch 105 is connected with the power transmission switch 104 and the two storage batteries 8, and the power supply switch 105 is used for controlling the storage battery 8 to be connected with the power transmission switch 104. The structure principle for charging the two storage batteries 8 can refer to the new energy elevator with the application number 2025101172126 disclosed by the applicant in the past, so it is not described in detail.
[0023] As a preferred implementation, the fixed base 2 is provided with a monitoring base 9 corresponding to the end position of the stroke of the moving base 3, the monitoring base 9 is provided with a pressure sensor 10, the pressure sensor 10 is electrically connected with the controller 101, and the moving base 3 is provided with a pressure applying part 31 at one end thereof for pressure monitoring in cooperation with the detection end of the pressure sensor 10. The moving base 3 moves towards the end position of the stroke until the pressure disc 4 is attached to the flywheel and the pressure applying part 31 is pressed against the detection end of the pressure sensor 10, the controller 101 detects the pressure applied by the pressure applying part 31 to the pressure sensor 10 by using the pressure sensor 10, and when the pressure monitored by the pressure sensor 10 is greater than a preset pressure value, the controller 101 stops the driving unit 6, so that the moving base 3 is stopped at the current position, the pressure between the pressure disc 4 and the flywheel is maintained at the current value, and thus the pressure disc 4 and the flywheel are effectively prevented from being damaged.
[0024] In the embodiment, the power supply circuit module 51, the controller 101, the charging switch 102, the power supply switch 105 and the power detection module 103 are all integrated in a protective shell, and the protective shell is installed on the fixed base 2 to protect them.
[0025] As a preferred implementation, the fixed base 2 is provided with two battery seats 11, and each battery seat 11 is provided with one storage battery 8; the battery seat 11 is provided with a battery positioning groove for positioning the lower end of the storage battery 8, and the battery seat 11 is provided with a battery fixing assembly for limiting the storage battery 8 from being separated from the battery positioning groove, the middle part of the battery fixing assembly corresponds to the top of the storage battery 8 and applies pressure to the top of the storage battery 8, and the left and right ends of the battery fixing assembly are connected with the battery seat 11.
[0026] In the embodiment, the battery fixing assembly comprises a battery pressing head 12 for positioning and pressing the storage battery 8 and a battery mounting frame 13 for connecting the battery seat 11, the battery mounting frame 13 is of an "n" type structure, the battery mounting frame 13 comprises a top metal strip above the top of the storage battery 8, two side metal strips integrally connected to the left and right ends of the top metal strip respectively, the left and right ends of the battery seat 11 are provided with hook holes, the bottom of the side metal strip is provided with a hook for being hooked in the hook hole, the battery pressing head 12 is below the top metal strip, the top metal strip is provided with a pressing screw hole, the pressing screw hole is threadedly connected with a pressing screw rod 14 which can move up and down, and the top of the pressing screw rod 14 is provided with a screw rod head. During installation, the hooks of the two side metal strips are hooked in the hook holes at the left and right ends of the battery seat 11 respectively, and then the pressing screw rod 14 is tightened through the screw rod head, so that the battery pressing head 12 is pressed on the top of the storage battery 8, the structure is simple, and the installation stability of the storage battery 8 is better. In addition, the top center of the battery pressing head 12 is provided with a pressing rotation groove 131 for inserting and positioning the pressing screw rod 14, so as to avoid displacement of the battery pressing head 12 during tightening of the pressing screw rod 14, ensure the cooperation quality between the pressing screw rod 14 and the battery pressing head 12, and thus ensure the stability of pressing the storage battery 8.
[0027] As a preferred embodiment, the fixing base 2 is provided with a first base, the first base is provided with a separation monitoring switch 15 for monitoring whether the moving seat 3 is located at a moving starting point, the separation monitoring switch 15 is electrically connected with the controller 101, and the moving seat 3 is provided with a starting point detection part for cooperating with the separation monitoring switch 15 for detection. The controller 101 monitors the position of the moving seat 3 by using the separation monitoring switch 15, when the starting point detection part is monitored by the separation monitoring switch 15, the moving seat 3 is in the original point state, and the pressure plate 4 and the flywheel are in the separation state, so that the controller 101 controls the driving unit 6 to control the movement of the moving seat 3.
[0028] In the embodiment, the fixing base 2 is provided with a monitoring positioning groove 21, the bottom of the monitoring base 9 is inserted into the monitoring positioning groove 21 to realize positioning, and then the first bolt is used for fixing, so as to prevent the monitoring base 9 from being displaced relative to the fixing base 2, and ensure the stability of monitoring.
[0029] As a preferred embodiment, the top of the moving seat 3 is provided with a plurality of first positioning grooves 32, the bottom of the speed increaser 7 is provided with a speed increasing positioning part for one-to-one cooperation and positioning with each first positioning groove 32, so that the speed increaser 7 is better positioned and installed on the moving seat 3; the speed increasing positioning part and the moving seat 3 are connected by the first bolt, so as to realize the positioning and installation of the speed increaser 7.
[0030] As a preferred implementation, the top of the moving seat 3 is provided with a plurality of second positioning grooves 33, and the bottom of the shell of the generator 5 is provided with a plurality of motor positioning portions for one-to-one matching positioning with the second positioning grooves 33, so that the generator 5 is better positioned and installed on the moving seat 3; the motor positioning portions and the moving seat 3 are connected by first bolts, so as to realize the positioning and installation of the generator 5.
[0031] As a preferred implementation, the moving seat 3 is provided with a linkage hinge seat, the fixed base 2 is provided with a mounting hinge seat, the driving unit 6 adopts an electric push rod, the fixed end of the electric push rod is connected to the mounting hinge seat by a first rotating shaft, and the action output end is connected to the movable hinge seat by a second rotating shaft, so as to complete the installation of the electric push rod.
[0032] In the above structure, the face of the moving seat 3 for matching the flywheel can be provided with a convex tooth, so that the moving seat 3 and the convex tooth form a moving seat gear, and the corresponding flywheel is also provided with a matching gear, so that the transmission between the gears is utilized to ensure that the flywheel can effectively drive the moving seat 3 to rotate. The convex tooth is not shown in the drawings.
[0033] The above only describes the preferred implementation of the present application, and any technical solution that realizes the purpose of the present application by basically the same means is within the protection scope of the present application.
Claims
1. A new energy elevator energy conversion device, comprising a control device (1), a fixed base (2), a moving seat (3) matched with the fixed base (2), a pressure plate (4) capable of moving with the moving seat (3), a generator (5) installed on the moving seat (3), and a driving unit (6) for driving the moving seat (3) to move, the driving unit (6) is fixedly installed on the fixed base (2), the driving unit (6) is connected and controlled by a controller (101) of the control device (1), and the controller (101) is in communication connection with an elevator control cabinet; the pressure plate (4) drives the input rotating shaft of the generator (5) to rotate through a speed increaser (7), and the driving unit (6) is electrically connected with the controller (101) of the control device (1), characterized in that: The fixed base (2) is provided with a monitoring base (9) corresponding to the end position of the movement base (3), the monitoring base (9) is provided with a pressure sensor (10), the pressure sensor (10) is electrically connected with the controller (101) of the control device (1), and one end of the movement base (3) is provided with a pressure applying part (31) for cooperating with the pressure sensor (10) to detect the pressure.
2. The energy conversion device of a new energy elevator according to claim 1, characterized in that: The fixed base (2) is provided with two batteries (8), the generator (5) is electrically connected with a power supply circuit module (51) for storing the generated power to the battery (8) charging, the control device (1) includes a controller (101) capable of being connected with the elevator control cabinet, a charging switch (102) for controlling the power supply circuit module (51) to charge the two batteries (8) respectively, a power detection module (103) for monitoring the stored power in the battery (8) in real time, a power transmission switch (104) for connecting the elevator power supply system and a power supply switch (105) for controlling the two batteries (8) to be connected with the power transmission switch (104) respectively, the power supply circuit module (51), the charging switch (102), the power detection module (103) and the power transmission switch (104) are electrically connected with the controller (101).
3. The energy conversion device of a new energy elevator according to claim 2, characterized in that: The power supply circuit module (51), the controller (101), the charging switch (102), the power supply switch (105) and the power detection module (103) are integrally installed in a protection shell, and the protection shell is installed on the fixed base (2).
4. The energy conversion device of a new energy elevator according to claim 2, characterized in that: The fixed base (2) is provided with two battery seats (11), each battery seat (11) is provided with a battery (8), the battery seat (11) is provided with a battery positioning groove for positioning the lower end of the battery (8), the battery seat (11) is provided with a battery fixing assembly for limiting the battery (8) from being separated from the battery positioning groove, and the middle part of the battery fixing assembly corresponds to the top of the battery (8) and applies pressure to the top of the battery (8).
5. The energy conversion device of a new energy elevator according to claim 4, characterized in that: The battery fixing assembly includes a battery pressure head (12) for positioning and pressing the battery (8) and a battery mounting bracket (13) for connecting the battery seat (11), the battery mounting bracket (13) includes a top metal strip above the top of the battery (8), two side metal strips integrally connected to the left and right ends of the top metal strip, the left and right ends of the battery seat (11) are provided with hook holes, the bottom of the side metal strip is provided with a hook for hooking in the hook hole, the battery pressure head (12) is below the top metal strip, the top metal strip is provided with a compression screw hole, the compression screw hole is threadedly connected with a compression screw (14) which can move up and down, and the top of the compression screw (14) is provided with a screw head.
6. The energy conversion device of a new energy elevator according to claim 5, characterized in that: The top center of the battery pressure head (12) is provided with a compression rotating groove (131) for positioning the compression screw (14).
7. The energy conversion device of a new energy elevator according to claim 1, characterized in that: The fixed base (2) is provided with a first base, the first base is provided with a separation monitoring switch (15) for monitoring whether the moving seat (3) is located at the moving starting point, the separation monitoring switch (15) is electrically connected with the controller (101), and the moving seat (3) is provided with a starting point detection part for cooperating with the separation monitoring switch (15) for detection.
8. The energy conversion device of a new energy elevator according to claim 1, characterized in that: The fixed base (2) is provided with a monitoring positioning groove (21), and the bottom of the monitoring base (9) is inserted into the monitoring positioning groove (21) to realize positioning.
Citation Information
Patent Citations
Kinetic energy recovery structure of direct descending elevator
CN219322131U