Brushless coil winding machine processing device

By optimizing the sliding base and adjustment mechanism of the brushless coil winding machine, and combining copper wire transmission and rotor gripping, the problem of complex wire winding was solved, and a highly efficient wire winding effect was achieved.

CN223957421UActive Publication Date: 2026-02-27SUZHOU BENZHI PRECISION TECHNOL CO LTD
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Patent Information

Application Number
CN202520369165.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-02-27
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

In traditional brushless coil winding processes, the high tension of the wire leads to complex wire combing and arrangement, making it impossible to effectively wind the wire onto the rotor surface and affecting production efficiency.

Method used

The system employs a combination structure of a movable sliding base, an adjusting sleeve, and a toggle lever, along with a speed regulator and a winding drum drive roller, to achieve precise winding of copper wire and rotor gripping. The winding process of the wire is optimized through the adjusting mechanism and the copper wire transmission mechanism.

Benefits of technology

It improves the winding efficiency of wire on the rotor surface, simplifies the wire combing and winding process, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a processing device of a brushless coil winding machine, which belongs to the field of machinery and comprises a bottom supporting mechanism, the bottom supporting mechanism comprises an outer frame supported on the ground, a movable sliding base is arranged on the side of the top of the outer frame, a U-shaped guide pipe is arranged on the surface of the movable sliding base, and a detection head is arranged at the end of the U-shaped guide pipe. An adjusting sleeve is arranged on the edge side of the top of the sliding base, a poke rod is arranged in the middle of the top end of the adjusting sleeve, an adjusting mechanism is arranged on the edge side of the surface of the outer frame, movement between the sliding base and the sliding base serves as transmission of copper core wires, and transmission adjustment is achieved through the adjusting sleeve and one end of a rod body of the poke rod. The movement of one end is realized according to one end of the rod body of the poke rod, the sliding is realized according to one end of the adopted movable sliding base, and the movement is carried out according to one end of the adopted movable sliding base.
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Description

TECHNICAL FIELD

[0001] The utility model relates to motor processing field, concretely is a kind of brushless coil winding machine processing device. BACKGROUND

[0002] Annular winding machine is composed of head, fixture, base and three major parts, and with flat winding machine, same head can be applied to different wire diameter, winding different inner diameter and different number of turns of product after replacing different specifications of line storage ring, while fixture also has corresponding clamping range, wherein the application number is "CN202121692703.7" a winding machine processing is cut section equipment, the utility model discloses belonging to winding machine processing technical field, specifically a kind of winding machine processing is cut section equipment, including main body, recess is set in the upper wall middle part of main body, installation frame is equipped in the left and right sides of main body inner cavity, two The lower ends of two installation frames are fixedly connected with the inner wall of main body inner cavity, the side close to two gas cylinders of two installation frames is connected, the end close to two gas cylinders is penetrated main body interior and extends to the inside of recess, the end close to two gas cylinders is connected with section cutting assembly, the inside of section cutting assembly includes cutting piece, the side close to two cutting pieces is equipped with a plurality of sawteeth, the lower wall of recess inner cavity is connected with bottom plate, the middle part of upper wall of bottom plate is connected with lug, lug upper end is welded with fixed ring, through the common cooperation of two installation frames, two gas cylinders, two cutting pieces and the sawteeth on two cutting pieces, without using artificial cutting, improve work efficiency.

[0003] There are still some deficiencies in the use process: based on the corresponding, the winding stage in the specific scheme, the traditional brushless coil winding processing operation, usually generally exist wire rod's tightening pressure is big, cannot be aimed at rotor surface, lead to corresponding wire rod carding arrangement is somewhat complex, unified positioning and carding winding, not conducive to production and processing. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of brushless coil winding machine processing device, to solve the problem that there are still some deficiencies in the use process proposed in the above background art: based on the corresponding, the winding stage in the specific scheme, the traditional brushless coil winding processing operation, usually generally exist wire rod's tightening pressure is big, cannot be aimed at rotor surface, lead to corresponding wire rod carding arrangement is somewhat complex, unified positioning and carding winding, not conducive to disposal.

[0005] In order to achieve the above object, the utility model provides following technical scheme: a brushless coil winding machine processing device, including bottom support mechanism bottom support mechanism includes with ground support's outer frame, the top side of outer frame is equipped with mobile sliding base, the surface of mobile sliding base is equipped with U type guide pipe, the end of U type guide pipe is equipped with detection head, the top side of sliding base is equipped with adjusting sleeve, the top end middle part of adjusting sleeve is equipped with dialing rod,

[0006] The surface side of the outer frame is provided with an adjusting mechanism;

[0007] The adjusting mechanism comprises a bearing upright plate arranged on the surface side of the outer frame, and adjusting holes are arranged at the four corners of the side wall of the bearing upright plate.

[0008] As a preferred scheme of the utility model: the middle part of the adjusting hole is horizontally provided with a connecting adjusting rod, one end of the connecting adjusting rod is provided with a side wall baffle, a winding drum conveying plate is further arranged at one side of the connecting adjusting rod, a sliding sleeve is arranged at the joint of the winding drum conveying plate, and a copper wire transmission mechanism is arranged at the top side of the sliding sleeve.

[0009] As a preferred scheme of the utility model: the copper wire transmission mechanism comprises a transmission support installed at the top side of the winding drum conveying plate, a concave support is slidably arranged on the surface of the transmission support, a connecting block is arranged at the side of the concave support, a speed regulator is further arranged on the side wall of the connecting block, and a control frame is arranged at the end of the speed regulator.

[0010] As a preferred scheme of the utility model: the two ends of the control frame are respectively provided with a winding machine support side plate, a winding drum driving roller shaft is arranged at the middle part of the winding machine support side plate, and the output end of the winding drum driving roller shaft penetrates through the winding machine support side plate and is in transmission connection with the conveying winding drum.

[0011] As a preferred scheme of the utility model: the bottom of the speed regulator is provided with a trapezoidal support, connecting support plates are arranged at the bottom side of the trapezoidal support, access side plates are arranged at the side of the connecting support plates, and driving roller shafts are arranged at the end of the access side plates.

[0012] As a preferred scheme of the utility model: the bottom of the bearing upright plate is provided with a matching bottom plate, one side of the matching bottom plate is provided with an assembly block, the bottom of the assembly block is in supporting connection with the surface side of the outer frame, and a rotor gripping mechanism is arranged at the top end of the side wall baffle.

[0013] As a preferred scheme of the utility model: the rotor gripping mechanism comprises a driving motor installed at the top end of the side wall baffle, driving roller shafts are arranged at the end of the driving motor, a transmission shaft is arranged at the end of the driving roller shaft, a suction sleeve is arranged at one end of the transmission shaft, and a rotor is arranged at the end of the suction sleeve.

[0014] Compared with the prior art, the utility model has the advantages of:

[0015] 1)Through the adoption of the movement between the mobile sliding base and the sliding base as the transmission of copper core line, the transmission adjustment is realized by the rod body one end of the adjusting sleeve and the poking rod, the movement of one end is realized according to the rod body one end of the poking rod, the sliding is realized according to the one end of the mobile sliding base, and the one end of the mobile sliding base moves;

[0016] 2)The cylinder body structure of the speed regulator and the conveying reel realizes support, one end of the winding drum drive roller shaft realizes hinged, the wire movement is realized by the regulating frame, the one end of the speed regulator realizes the movement of discharging, the copper wire is wound on the surface of the rotor, one end of the drive roller shaft realizes fixed, and the efficiency of winding is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the structural schematic diagram of the utility model;

[0018] Figure 2 It is the copper wire transmission mechanism structural schematic diagram of the utility model;

[0019] Figure 3 It is the rotor structure schematic diagram of the utility model;

[0020] Figure 4 It is the conveying reel structure schematic diagram of the utility model;

[0021] Figure 5 It is the adjusting mechanism structural schematic diagram of the utility model.

[0022] In the drawing: 1, bottom support mechanism;11, outer frame;12, sliding base;13, U-shaped guide pipe;14, detection head;15, adjusting sleeve;16, poking rod;

[0023] 2, adjusting mechanism;21, bearing vertical plate;22, adjusting opening;23, connecting adjusting rod;24, side wall baffle;25, reel conveying plate;26, sliding sleeve;

[0024] 3, copper wire transmission mechanism;31, transmission support;32, concave support;33, connecting block;34, speed regulator;35, regulating frame;36, winding device support side plate;37, winding drum drive roller shaft;38, conveying reel;39, trapezoidal support;391, connecting support plate;392, access side plate;393, regulating shaft;394, fitting bottom plate;395, assembly block;

[0025] 4, rotor gripping mechanism;41, drive motor;42, coordination shaft;44, transmission shaft;45, suction sleeve;46, rotor. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be described clearly and completely in combination with the drawings in the utility model embodiment. Obviously, the described embodiment is a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0027] Please refer to Figure 1 - Figure 5 A brushless coil winding machine processing device, including bottom support mechanism 1, bottom support mechanism 1 including with ground support's outer frame 11, the top side of outer frame 11 is equipped with mobile sliding base 12, the surface of mobile sliding base 12 is equipped with U-shaped guide pipe 13, the end of U-shaped guide pipe 13 is equipped with probe head 14, the top side of sliding base 12 is equipped with adjusting sleeve 15, the top end of adjusting sleeve 15 is equipped with the lever 16 of stirring in the middle part;

[0028] The surface side of outer frame 11 is equipped with adjusting mechanism 2;

[0029] Adjusting mechanism 2 includes the bearing vertical plate 21 of being arranged in the surface side of outer frame 11, the side wall four corners of bearing vertical plate 21 are all equipped with adjusting hole 22.

[0030] In the embodiment: the middle part of adjusting hole 22 is equipped with the connecting adjusting rod 23 of horizontal installation, one end of connecting adjusting rod 23 is equipped with side wall baffle 24, one side of the connecting adjusting rod 23 is also equipped with reel conveying plate 25, the connection of reel conveying plate 25 is equipped with sliding sleeve 26, the top end side of sliding sleeve 26 is equipped with copper wire transmission mechanism 3.

[0031] The one end of connecting adjusting rod 23 and reel conveying plate 25 is transferred, and the one end of sliding sleeve 26 is moved.

[0032] In the embodiment: copper wire transmission mechanism 3 includes the transmission support 31 of being installed in the top end side of reel conveying plate 25, the surface of transmission support 31 is equipped with concave support 32, the side of concave support 32 is equipped with connecting block 33, the side wall of connecting block 33 is also equipped with speed regulator 34, the end of speed regulator 34 is equipped with control frame 35.

[0033] The speed regulator 34 is used to adjust the speed, and the driving of the motor in the winding stage is changed.

[0034] In the embodiment: the two ends of the control frame 35 are respectively provided with a winding device support side plate 36, and the middle part of the winding device support side plate 36 is provided with a winding drum driving roller shaft 37, and the winding drum driving roller shaft 37 is in transmission with a conveying drum 38 in the middle part of the control frame 35.

[0035] The structure of the control frame 35 and the drum body of the conveying drum 38 is rotated and moved.

[0036] In the embodiment: the bottom of the speed regulator 34 is provided with a trapezoidal support 39, the bottom side of the trapezoidal support 39 is respectively provided with a connecting support plate 391, the side of the connecting support plate 391 is provided with an access side plate 392, and the end of the access side plate 392 is provided with a control shaft 393.

[0037] The plate surface structure of the trapezoidal support 39 and the connecting support plate 391 realizes corresponding winding.

[0038] In the embodiment: the bottom of the bearing vertical plate 21 is provided with a fitting bottom plate 394, one side of the fitting bottom plate 394 is provided with a fitting block 395, the bottom of the fitting block 395 is supported and arranged with the surface side of the outer frame 11, and the top end of the side wall baffle 24 is provided with a rotor gripping mechanism 4.

[0039] The outer frame 11 and one end of the side wall baffle 24 are used to grip the rotor 46.

[0040] In the embodiment: the rotor gripping mechanism 4 includes a driving motor 41 installed at the top end of the side wall baffle 24, the end of the driving motor 41 is provided with a coordination shaft 42, the end of the coordination shaft 42 is provided with a transmission shaft 44, one end of the transmission shaft 44 is provided with a suction sleeve 45, and the end of the suction sleeve 45 is provided with a rotor 46.

[0041] The end of the coordination shaft 42 and the transmission shaft 44 is adjusted.

[0042] First step one: lifting the bearing vertical plate 21;

[0043] At this time, the user slides according to the rod body structure of the connecting adjustment rod 23, and the plate surface structure of the bearing vertical plate 21 is slidably displaced, one end of the control drum conveying plate 25 is slidably displaced, and the trapezoidal support 39 is hinged to the corresponding one end of the speed regulator 34 after being supported, and the one end of the transmission support 31 is limited, at this time, the user changes the position of the one end of the control frame 35 according to the one end of the connecting block 33 and the one end of the speed regulator 34.

[0044] According to the realization position of one end of the winding support side plate 36, the realization position of one end of the winding support side plate 36 is changed, the copper wire is transferred according to the change of the conveying reel 38, the copper wire is transferred according to the winding, the copper wire is transferred according to the wire, the wire is transferred to the sliding base 12, the probe head 14 is connected according to the realization position of one end of the sliding base 12, and the hinge of the dial lever 16 is realized according to the realization position of one end of the sliding base 12.

[0045] The sliding displacement of the sliding base 12 is realized, the movement of the outer frame 11 is realized, and the adsorption state of the corresponding adsorption sleeve 45 and the adsorption of the rotor 46 are realized.

[0046] Step 2: move the wire and wind it.

[0047] At this time, the user controls the transmission of the surface of the adsorption sleeve 45 according to the transmission of the speed regulator 34, realizes the transmission of the transmission shaft 44, and controls the adsorption sleeve 45 according to the transmission of the adsorption sleeve 45. According to the transmission of the specific adsorption sleeve 45, the transmission of the corresponding motor output shaft is changed.

[0048] The transmission shaft 44 rotates, the speed regulator 34 is transmitted and slid when the speed needs to be adjusted, and finally the surface of the assembly block 395 is slid and moved.

[0049] The contents not described in detail in the description belong to the prior art known to those skilled in the art, although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, and any modification, equivalent replacement, improvement, etc. within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A brushless coil winding machine processing device comprising a bottom support mechanism (1), characterized in that, The bottom support mechanism (1) comprises an outer frame (11) supported by the ground, the top side of the outer frame (11) is provided with a mobile sliding base (12), the surface of the mobile sliding base (12) is provided with a U-shaped guide pipe (13), the end of the U-shaped guide pipe (13) is provided with a probe head (14), the top side of the sliding base (12) is provided with an adjusting sleeve (15), the top end of the adjusting sleeve (15) is provided with a dialing rod (16); The surface side of the outer frame (11) is provided with an adjusting mechanism (2); The adjusting mechanism (2) comprises a bearing upright plate (21) arranged on the surface side of the outer frame (11), and the side walls of the bearing upright plate (21) are provided with adjusting holes (22) at the four corners.

2. A brushless coil winding machine processing device according to claim 1, characterized in that: The middle part of the adjusting hole (22) is transversely provided with a connecting adjusting rod (23), one end of the connecting adjusting rod (23) is provided with a side wall baffle (24), and a winding drum conveying plate (25) is further arranged on one side of the connecting adjusting rod (23), the connection part of the winding drum conveying plate (25) is provided with a sliding sleeve (26), and the top side of the sliding sleeve (26) is provided with a copper wire transmission mechanism (3).

3. A brushless coil winding machine processing device according to claim 2, characterized in that: The copper wire transmission mechanism (3) comprises a transmission bracket (31) arranged on the top side of the winding drum conveying plate (25), the surface of the transmission bracket (31) is slidably provided with a concave bracket (32), the side of the concave bracket (32) is provided with a connecting block (33), the side wall of the connecting block (33) is further provided with a speed regulator (34), and the end of the speed regulator (34) is provided with a control frame (35).

4. A brushless coil winding machine processing device according to claim 3, characterized in that: The two ends of the control frame (35) are respectively provided with a winding reel supporting side plate (36), the middle part of the winding reel supporting side plate (36) is provided with a winding drum driving roller shaft (37), and the output end of the winding drum driving roller shaft (37) penetrates the winding reel supporting side plate (36) and is transmissionally arranged with a conveying winding drum (38).

5. A brushless coil winding machine processing device according to claim 3, characterized in that: The bottom of the speed regulator (34) is provided with a trapezoidal bracket (39), the bottom side of the trapezoidal bracket (39) is respectively provided with a connecting support plate (391), the side of the connecting support plate (391) is provided with an access side plate (392), and the end of the access side plate (392) is provided with a control shaft (393).

6. A brushless coil winding machine processing device according to claim 2, characterized in that: The bottom of the bearing upright plate (21) is provided with a matching bottom plate (394), one side of the matching bottom plate (394) is provided with an assembly block (395), the bottom of the assembly block (395) is supportingly arranged on the surface side of the outer frame (11), and the top end of the side wall baffle (24) is provided with a rotor gripping mechanism (4).

7. A brushless coil winding machine processing device according to claim 6, characterized in that: The rotor gripping mechanism (4) comprises a driving motor (41) arranged on the top end of the side wall baffle (24), the end of the driving motor (41) is provided with a coordination shaft (42), the end of the coordination shaft (42) is provided with a transmission shaft (44), one end of the transmission shaft (44) is provided with a suction sleeve (45), and the end of the suction sleeve (45) is provided with a rotor (46).

Citation Information

Patent Citations

  • Segmentation cutting equipment for machining of winding machine

    CN215451164U