Insulation layer assembly structure of high-temperature heater
By using an inner and outer layer of amorphous aluminum silicate needled blanket with staggered wrapping structure and inner support ring frame positioning constraint, the heat transfer problem of the insulation layer structure of high-temperature heater is solved, achieving more efficient thermal insulation performance and energy saving.
Patent Information
- Application Number
- CN202520404255.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-10
AI Technical Summary
The insulation layer structure of existing high-temperature heaters has the problem of heat transfer through gaps, resulting in serious heat dissipation and affecting heating energy consumption.
The structure adopts an inner and outer layer of amorphous aluminum silicate needled blankets that are staggered and wrapped together. The inner and outer layers of amorphous aluminum silicate needled blankets form a staggered annular seam. The inner layer of amorphous aluminum silicate needled blankets has an internal support ring frame that forms a positioning constraint, thus preserving the structural integrity of the air pores and ceramic fibers.
It effectively reduces heat convection dissipation of the heater, improves thermal insulation performance, and saves heating energy.
Smart Images
Figure CN223957669U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a heating device technical field, concretely is a kind of heat preservation layer assembly structure of high temperature heater. BACKGROUND
[0002] The existing high temperature heater heat preservation layer structure has two forms, the first is multi-section (usually six sections) series connection, the outermost layer adopts the soft aluminosilicate needle blanket with the thickness of 10mm to fill gap heat insulation, the defect is that heat is transferred to the furnace shell by the gap of the rigid aluminosilicate heat insulation material, according to the heat conduction formula Q transmission=λ (t2-t1) / σ thickness, the aluminosilicate needle blanket with 10mm thickness is thinner, which leads to a large amount of heat transfer to the furnace shell, causing heat dissipation, and further leading to the increase of heating energy consumption. The second is the overall high temperature heater, the aluminosilicate needle blanket is cut, and the segmented splicing is covered outside the high temperature heater. The principle of flexible aluminosilicate needle blanket heat preservation is that a large number of air hole warehouses in the needle blanket are heat insulated and the ceramic fiber heat transfer anisotropy is heat insulated. The ceramic fiber and air hole warehouse at the cutting seam of the cut aluminosilicate needle blanket are damaged, which destroys the anisotropic heat insulation ability of the ceramic fiber needle blanket, resulting in a large amount of heat energy being dissipated by convection through the cutting seam of the aluminosilicate needle blanket, thereby reducing the heat insulation and heat preservation ability of the aluminosilicate needle blanket. Therefore, the heat preservation layer assembly structure of high temperature heater is proposed to solve the above problems. SUMMARY
[0003] The purpose of the utility model is to provide a heat preservation layer assembly structure of high temperature heater to solve the above problems.
[0004] The utility model discloses a heat preservation layer assembly structure of high temperature heater, including inner layer amorphous aluminosilicate needle blanket and outer layer amorphous aluminosilicate needle blanket, the inner layer amorphous aluminosilicate needle blanket with the outer layer amorphous aluminosilicate needle blanket between from inside to outside is wrapped together and forms furnace body internal heat preservation layer structure, the annular joint seam A between a group of the inner layer amorphous aluminosilicate needle blanket and the annular joint seam B between a group of the outer layer amorphous aluminosilicate needle blanket are in the state of mutual stagger.
[0005] Preferably, the inner layer amorphous aluminosilicate needle blanket is distributed with inner support ring frame.
[0006] Preferably, the inner support ring frame and the sleeve form a positioning constraint structure for the furnace body internal heat preservation structure.
[0007] Preferably, the density of the inner layer amorphous aluminosilicate needle blanket and the density of the outer layer amorphous aluminosilicate needle blanket are less than the density of the shaped aluminosilicate ceramic fiber heat insulation block.
[0008] Preferably, the inner layer amorphous aluminosilicate needle blanket is at least two groups.
[0009] Compared with the prior art, the utility model has the advantages that: the multiple layers of complete aluminum silicate needle blanket are coated around each heating wire unit, the inner layer amorphous aluminum silicate needle blanket and the outer layer amorphous aluminum silicate needle blanket are arranged from inside to outside, the annular seams A and B between the adjacent two layers are in staggered position state, the annular seams are less, the structural integrity of the aluminum silicate needle blanket air hole bin and the ceramic fiber is reserved, so that the heat preservation and insulation performance of the aluminum silicate needle blanket is fully played, and the flexible aluminum silicate needle blanket step concave-convex structure is used for splicing between each heater, so that the heater heat convection dissipation is reduced, and the heating electric energy is saved. BRIEF DESCRIPTION OF DRAWINGS
[0010] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the following embodiment or prior art description will be briefly introduced, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.
[0011] Fig. 1 It is the whole structure schematic diagram of the utility model;
[0012] Fig. 2 It is the connecting structure schematic diagram between the inner layer amorphous aluminum silicate needle blanket and the outer layer amorphous aluminum silicate needle blanket of the utility model;
[0013] Fig. 3 It is the connecting structure schematic diagram between the inner layer amorphous aluminum silicate needle blanket and the inner support ring frame of the utility model.
[0014] In the drawing: 1, inner layer amorphous aluminum silicate needle blanket;2, outer layer amorphous aluminum silicate needle blanket;3, sleeve;4, inner support ring frame. DETAILED DESCRIPTION
[0015] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model, obviously, the following described embodiments are only some embodiments of the utility model, not all the embodiments.Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the utility model.
[0016] The technical scheme of the utility model will be further illustrated below in conjunction with the drawings and through specific embodiments.
[0017] In the description of the utility model, it is understood that the terms "upper", "lower", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0018] Please refer to Figs. 1-3 As shown in the figure, a heat preservation layer assembly structure of a high-temperature heater comprises inner layer amorphous aluminum silicate needle blanket 1 and outer layer amorphous aluminum silicate needle blanket 2, the inner layer amorphous aluminum silicate needle blanket 1 and the outer layer amorphous aluminum silicate needle blanket 2 are wrapped together from inside to outside to form a furnace body internal heat preservation layer structure, and the annular seams A between a group of the inner layer amorphous aluminum silicate needle blankets 1 and the annular seams B between a group of the outer layer amorphous aluminum silicate needle blankets 2 are in a mutually staggered state.
[0019] Further, the inner layer amorphous aluminum silicate needle blanket 1 is internally connected with an inner support ring frame 4.
[0020] Further, the inner support ring frame 4 and the sleeve 3 form a structure for positioning and constraining the furnace body internal heat preservation structure.
[0021] Further, the density of the inner layer amorphous aluminum silicate needle blanket 1 and the density of the outer layer amorphous aluminum silicate needle blanket 2 are both less than that of the shaped aluminum silicate ceramic fiber heat insulation block.
[0022] Further, the inner layer amorphous aluminum silicate needle blanket 1 is at least two groups.
[0023] Heat preservation principle: since the heater is installed in a segmented splicing manner, each heating wire unit is wrapped with multiple layers of complete aluminum silicate needle blanket, and the inner layer amorphous aluminum silicate needle blanket 1 and the outer layer amorphous aluminum silicate needle blanket 2 are respectively from inside to outside, and the annular seams A and the annular seams B between the adjacent two layers are in a staggered position state, and the annular seams are few, the structure integrity of the air hole warehouse of the aluminum silicate needle blanket and the ceramic fiber is reserved, so that the heat preservation and heat insulation performance of the aluminum silicate needle blanket is fully played, and the flexible aluminum silicate needle blanket step concave-convex structure is spliced between each heater, the heat convection dissipation of the heater is reduced, and the heating electric energy is saved.
[0024] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments but can be implemented in other embodiments without departing from the scope of the present application. The embodiments are therefore to be seen as exemplary and not restrictive, the scope of the present application being defined by the appended claims and not by the above description. Any reference signs in the claims should not be construed as limiting the scope of the claims to the features to which the reference signs are attached.
[0025] The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for some technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A heat retaining layer assembly structure of a high temperature heater, characterized by: The inner layer amorphous silicate aluminum needle blanket (1) and the outer layer amorphous silicate aluminum needle blanket (2) are wrapped together from inside to outside to form a furnace body internal heat preservation layer structure, and the annular seams A between the inner layer amorphous silicate aluminum needle blanket (1) and the annular seams B between the outer layer amorphous silicate aluminum needle blanket (2) are in a staggered state.
2. The heat retaining layer assembly structure of a high temperature heater according to claim 1, characterized in that: The inner layer amorphous silicate aluminum needle blanket (1) is connected with an inner support ring frame (4).
3. The heat retaining layer assembly structure of a high temperature heater according to claim 2, characterized in that: The inner support ring frame (4) and the sleeve (3) form a structure for positioning and constraining the furnace body internal heat preservation structure.
4. The heat retaining layer assembly structure of a high temperature heater according to claim 1, characterized in that: The density of the inner layer amorphous silicate aluminum needle blanket (1) and the density of the outer layer amorphous silicate aluminum needle blanket (2) are both less than that of the shaped silicate aluminum ceramic fiber heat insulation block.
5. The heat retaining layer assembly structure of a high temperature heater according to claim 1, characterized in that: The inner layer amorphous silicate aluminum needle blanket (1) is at least two groups.