Series continuous flow hydrogenation fixed bed reactor
By introducing structures such as buffer discharge heads, fan-shaped connecting plates, and spiral plates into the series continuous flow hydrogenation fixed-bed reactor, the flow path of the feed liquid is extended, solving the problem of short reaction paths inside the reactor and improving reaction efficiency.
Patent Information
- Application Number
- CN202520199702.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-08
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-02-08
AI Technical Summary
Existing series continuous flow hydrogenation fixed-bed reactors have short internal reaction paths, resulting in short reaction times and low reaction efficiency.
A series continuous flow hydrogenation fixed-bed reactor was designed. By introducing a buffer outlet head, a fan-shaped connecting plate, a spiral plate, and a ceramic ring structure into the feed tank cover assembly and the reaction chamber assembly, the flow path of the feed liquid is extended, allowing it to fully contact and react with the particulate catalyst or reactants.
It effectively improves the reaction effect between the raw material liquid and the particulate solid catalyst or reactants, extends the reaction path, achieves a more uniform reaction process, and improves reaction efficiency.
Smart Images

Figure CN223959617U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of fixed-bed reactor equipment, specifically a series continuous flow hydrogenation fixed-bed reactor. Background Technology
[0002] A series continuous flow hydrogenation fixed bed is a device commonly used in the chemical industry for continuous hydrogenation reactions. The main feature of this device is that it fills one or more reactors in series with catalyst, and the reactants are brought into contact with hydrogen through continuous flow, thereby achieving a highly efficient hydrogenation reaction.
[0003] In this continuous hydrogenation reactor, the reactor is one of the main components. The reactor is filled with granular solid catalysts or solid reactants to form a bed of a certain height. Gas or liquid materials flow through the gaps between the particles through the stationary fixed bed, realizing a heterogeneous reaction process. However, the reactors in the existing series continuous flow hydrogenation fixed beds have short internal reaction paths, which leads to short reaction times, resulting in low reaction efficiency and inconvenience in use. Utility Model Content
[0004] The purpose of this invention is to solve the problem that the short reaction time in existing series continuous flow hydrogenation fixed bed reactors leads to low reaction efficiency and inconvenience in use due to the short internal reaction path, and to provide a series continuous flow hydrogenation fixed bed reactor.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a series continuous flow hydrogenation fixed bed reactor, comprising: a reactor tank, a feed tank cover assembly fixedly disposed at one upper end of the reactor tank, a reaction chamber assembly fixedly disposed inside the reactor tank, and a discharge tank seat fixedly disposed at one lower end of the reactor tank.
[0006] As a further embodiment of this utility model: the feed tank cover assembly includes a feed tank cover body, a feed pipe is fixedly inserted through the middle of the feed tank cover body, a discharge ring seat is fixedly provided at one end of the feed pipe, a buffer discharge head is fixedly connected to one end of the discharge ring seat, and a discharge through hole is opened on the side of the buffer discharge head.
[0007] As a further embodiment of this utility model: a can cover connecting flange ring is fixedly provided on one side of the feed tank cover body, and a can cover mounting through hole is opened inside the can cover connecting flange ring. Multiple sets of buffer discharge head, discharge through hole and can cover mounting through hole are provided.
[0008] As a further embodiment of this utility model: the reaction chamber assembly includes a sealed chamber cylinder, a fan-shaped connecting plate is fixedly installed at one upper end of the inner side of the sealed chamber cylinder, a hollow inner tube is fixedly installed at one end of the fan-shaped connecting plate, and a spiral plate is fixedly installed at one outer end of the hollow inner tube.
[0009] As a further embodiment of this utility model: an upper ceramic ring is fixedly installed at the upper part of the sealed chamber near the fan-shaped connecting plate, a lower ceramic ring is fixedly installed at one end of the lower part of the sealed chamber, a supporting mesh plate is installed at one end of the lower ceramic ring, and the outer side of the lower ceramic ring is fixedly connected to the sealed chamber.
[0010] As a further embodiment of this utility model: the number of the fan-shaped connecting plates is arranged in multiple sets, the hollow inner tube protrudes above the fan-shaped connecting plates, and the spiral plate is arranged between the upper ceramic ring and the lower ceramic ring.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] In this invention, the raw material liquid enters the discharge ring seat through the feed pipe and flows out evenly through the discharge holes of multiple sets of buffer discharge heads. At this time, the raw material liquid falls onto the reaction chamber assembly below and flows into the interior through the gaps between multiple sets of fan-shaped connecting plates. After passing through the upper ceramic ring, it reacts with the internal granular solid catalyst or solid reactant, and flows along the spiral plate from top to bottom, finally passing through the lower ceramic ring and the supporting mesh plate and flowing out through the discharge pipe at the bottom of the discharge tank seat to complete the reaction. This structure can effectively improve the reaction effect between the raw material liquid and the granular solid catalyst or solid reactant, and the extended path allows the raw material liquid and the granular solid catalyst or solid reactant to react more evenly, making it more convenient to use. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of a series continuous flow hydrogenation fixed bed reactor according to the present invention;
[0014] Figure 2 This is a schematic diagram of the reactor tank in a series continuous flow hydrogenation fixed bed reactor according to the present invention;
[0015] Figure 3 This is a schematic diagram of the feed tank cover assembly in a series continuous flow hydrogenation fixed bed reactor according to the present invention;
[0016] Figure 4 This is a schematic diagram of the reaction chamber assembly in a series continuous flow hydrogenation fixed bed reactor according to the present invention.
[0017] In the diagram: 1. Reactor tank; 2. Feed tank cover assembly; 3. Reaction chamber assembly; 4. Discharge tank seat; 20. Feed tank cover; 21. Feed pipe; 22. Discharge ring seat; 23. Buffer discharge head; 24. Discharge through hole; 25. Tank cover connecting flange ring; 26. Tank cover mounting through hole; 30. Sealing chamber cylinder; 31. Fan-shaped connecting plate; 32. Hollow inner tube; 33. Spiral plate; 34. Upper ceramic ring; 35. Lower ceramic ring; 36. Supporting mesh plate. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.
[0020] Reference Figure 1 and Figure 2 In this embodiment of the present invention, a series continuous flow hydrogenation fixed bed reactor includes: a reactor tank 1, a feed tank cover assembly 2 fixedly disposed at one upper end of the reactor tank 1, a reaction chamber assembly 3 fixedly disposed inside the reactor tank 1, and a discharge tank seat 4 fixedly disposed at one lower end of the reactor tank 1.
[0021] Reference Figure 3The feed tank cover assembly 2 includes a feed tank cover body 20. A feed pipe 21 is fixedly inserted through the middle of the feed tank cover body 20. A discharge ring seat 22 is fixedly installed at one end of the feed pipe 21. A buffer discharge head 23 is fixedly connected to one end of the discharge ring seat 22. A discharge through hole 24 is opened on the side of the buffer discharge head 23. A tank cover connecting flange ring 25 is fixedly installed at one end of the side of the feed tank cover body 20. A tank cover mounting through hole 26 is opened inside the tank cover connecting flange ring 25. Multiple sets of buffer discharge head 23, discharge through hole 24 and tank cover mounting through hole 26 are provided.
[0022] The above scheme is adopted: by connecting the feed pipe to the feed pipe 21, the raw material liquid enters the discharge ring seat 22 through the feed pipe 21 and flows out evenly through the discharge through holes 24 of multiple sets of buffer discharge heads 23. This structure can effectively buffer the feeding of the raw material liquid.
[0023] Reference Figure 4 The reaction chamber assembly 3 includes a sealed chamber cylinder 30. A sector-shaped connecting plate 31 is fixedly installed at one end of the upper inner side of the sealed chamber cylinder 30. A hollow inner tube 32 is fixedly installed at one end of the sector-shaped connecting plate 31. A spiral plate 33 is fixedly installed at one end of the outer side of the hollow inner tube 32. An upper ceramic ring 34 is fixedly installed at the upper inner side of the sealed chamber cylinder 30 near the sector-shaped connecting plate 31. A lower ceramic ring 35 is fixedly installed at one end of the lower inner side of the sealed chamber cylinder 30. A supporting mesh plate 36 is installed at one end below the lower ceramic ring 35. There are multiple sets of sector-shaped connecting plates 31. The hollow inner tube 32 protrudes above the sector-shaped connecting plate 31. The spiral plate 33 is located between the upper ceramic ring 34 and the lower ceramic ring 35. The outer side of the lower ceramic ring 35 is fixedly connected to the sealed chamber cylinder 30.
[0024] The above scheme is adopted: the raw material liquid falls into the reaction chamber assembly 3 below, flows into the interior through the gaps between multiple sets of fan-shaped connecting plates 31, passes through the upper ceramic ring 34 and reacts with the internal granular solid catalyst or solid reactant, and flows down along the spiral plate 33 from top to bottom, finally passing through the lower ceramic ring 35 and the supporting mesh plate 36 and flowing out from the discharge pipe below the discharge tank seat 4 to complete the reaction. This structure can effectively improve the reaction effect between the raw material liquid and the granular solid catalyst or solid reactant, and the extended path allows the raw material liquid and the granular solid catalyst or solid reactant to react more evenly and make the use more convenient. In addition, the hollow inner tube 32 is located above the fan-shaped connecting plate 31 and protrudes a section, which can effectively prevent the raw material liquid from flowing out from the hollow inner tube 32.
[0025] The working principle of this utility model is as follows: First, granular solid catalysts or solid reactants are filled onto the outside of the spiral plate 33 inside the sealed chamber cylinder 30. Then, the entire reaction chamber assembly 3 is installed inside the reactor tank 1. Next, the feed tank cover assembly 2 and the discharge tank seat 4 are fixedly installed on the upper and lower sides of the reactor tank 1 using bolts. At this time, a feed pipe is connected to the feed pipe 21, and the raw material liquid enters the discharge ring seat 22 through the feed pipe 21 and flows out evenly through the discharge through-holes 24 of multiple sets of buffer discharge heads 23. The raw material liquid then falls into the lower... On the square reaction chamber assembly 3, the liquid flows into the interior through the gaps between multiple sets of fan-shaped connecting plates 31, passes through the upper ceramic ring 34, reacts with the internal granular solid catalyst or solid reactant, and flows down the spiral plate 33 from top to bottom, finally passing through the lower ceramic ring 35 and the supporting mesh plate 36, and flows out from the discharge port below the discharge tank seat 4 to complete the reaction. This structure can effectively improve the reaction effect between the raw material liquid and the granular solid catalyst or solid reactant, and the extended path allows the raw material liquid and the granular solid catalyst or solid reactant to react more evenly, making it more convenient to use.
[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A series continuous flow hydrogenation fixed-bed reactor, characterized in that, include: The reactor tank (1) has a feed tank cover assembly (2) fixedly installed at one end of the upper part of the reactor tank (1), a reaction chamber assembly (3) fixedly installed inside the reactor tank (1), and a discharge tank seat (4) fixedly installed at one end of the lower part of the reactor tank (1). The feed tank cover assembly (2) includes a feed tank cover body (20), a feed pipe (21) is fixedly inserted in the middle of the feed tank cover body (20), a discharge ring seat (22) is fixedly installed at one end of the feed pipe (21), a buffer discharge head (23) is fixedly connected to one end of the discharge ring seat (22), and a discharge through hole (24) is opened on the side of the buffer discharge head (23). The reaction chamber assembly (3) includes a sealed chamber cylinder (30), a fan-shaped connecting plate (31) is fixedly installed at one end of the upper inner side of the sealed chamber cylinder (30), a hollow inner tube (32) is fixedly installed at one end of the fan-shaped connecting plate (31), and a spiral plate (33) is fixedly installed at one end of the outer side of the hollow inner tube (32).
2. The series continuous flow hydrogenation fixed-bed reactor according to claim 1, characterized in that, A can cover connecting flange ring (25) is fixedly provided on one side of the feed tank cover (20). The can cover connecting flange ring (25) has a can cover installation through hole (26) inside. The buffer discharge head (23), discharge through hole (24) and can cover installation through hole (26) are all provided in multiple sets.
3. The series continuous flow hydrogenation fixed-bed reactor according to claim 1, characterized in that, An upper ceramic ring (34) is fixedly installed at the upper part of the sealed chamber cylinder (30) near the fan-shaped connecting plate (31). A lower ceramic ring (35) is fixedly installed at one end of the lower part of the sealed chamber cylinder (30). A supporting mesh plate (36) is installed at one end of the lower ceramic ring (35). The outer side of the lower ceramic ring (35) is fixedly connected to the sealed chamber cylinder (30).
4. The series continuous flow hydrogenation fixed-bed reactor according to claim 1, characterized in that, The number of fan-shaped connecting plates (31) is arranged in multiple sets. The hollow inner tube (32) protrudes above the fan-shaped connecting plate (31) and the spiral plate (33) is arranged between the upper ceramic ring (34) and the lower ceramic ring (35).