Continuous cyclic extraction device for heavy alkyl benzene sulfonic acid
By designing a continuous circulating extraction device for heavy alkylbenzene sulfonic acid, and utilizing the cooling system of the blower fan blades and exhaust fan blades, as well as the mixing of the stirring blades, the problems of high operating costs and low cooling efficiency of existing devices are solved, thus achieving an efficient and convenient cooling and extraction process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-03
AI Technical Summary
Existing heavy alkylbenzene sulfonic acid extraction devices suffer from high operating costs, poor cooling efficiency, and complicated operation. In particular, the cooling process requires human intervention, which affects ease of use.
A continuous circulation extraction device for heavy alkylbenzene sulfonic acid is adopted. By coordinating the blower fan blades and the exhaust fan blades, and using a porous ventilation mesh frame for cooling, combined with the mixing of the stirring blades, the liquid is rapidly cooled and filtered, reducing manual operation.
It improves cooling efficiency, reduces operating costs, enhances ease of operation and efficiency, and simplifies the cooling process.
Smart Images

Figure CN223959645U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heavy alkylbenzene sulfonic acid extraction technology, specifically a continuous circulating extraction device for heavy alkylbenzene sulfonic acid. Background Technology
[0002] Heavy alkylbenzene sulfonic acid is a chemical substance, usually a reddish-brown viscous liquid. It is mainly produced by the sulfonation and neutralization reaction of heavy alkylbenzenes. It is easily soluble in water and slightly soluble in organic solvents such as ethanol and ether. It remains stable in acid, alkali and salt environments, so it is widely used in many fields, especially in some care products and stain removal products, and has good foaming and cleaning abilities.
[0003] Heavy alkylbenzene sulfonic acid generally requires specialized extraction equipment to obtain. When using it, the liquid after heating and mixing the reaction requires a special cooling mechanism through condenser tubes for cooling. Water flowing into the pipes needs to be in contact for a period of time to cool down, and the generated gas is also easy to disperse. This not only results in high operating costs but also poor cooling efficiency. Furthermore, traditional extraction equipment involves complicated steps, especially the setup and connection of various test tubes and deheating and cooling equipment, some of which still require manual work, making it less convenient to use.
[0004] To address these issues, we propose a continuous cyclic extraction device for heavy alkylbenzene sulfonic acid. Utility Model Content
[0005] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.
[0006] Therefore, the technical solution adopted by this utility model is as follows:
[0007] A continuous circulating extraction device for heavy alkylbenzene sulfonic acid includes an extraction mixing chamber and a heating mechanism. A collection and separation box is installed at the bottom of the extraction mixing chamber, and a drive mechanism is installed at the top center of the extraction mixing chamber. A partition mounting slot is formed inside the top of the extraction mixing chamber. The output end of the drive mechanism is located inside the partition mounting slot and is connected to a conical gear. Two sets of bevel gears are symmetrically meshed on both sides of the top of the conical gear, and one end of each set of bevel gears is connected to a drive rod. The top side of the extraction mixing chamber is located within the partition mounting slot. Two sets of extended air guide boxes extend symmetrically to the left and right sides. One end of the transmission rod is located inside the two sets of extended air guide boxes and is respectively fitted with a blower fan blade and an exhaust fan blade. Two sets of air guide connecting pipes are symmetrically installed between the bottom ends of the two sets of extended air guide boxes and the top sides of the collection and separation box. A drain valve pipe is installed through the bottom end of the extraction mixing box and the middle of the top of the collection and separation box. The bottom end of the drain valve pipe is located at the inner top of the collection and separation box and is connected to a multi-head nozzle. A multi-hole ventilation mesh frame is installed on the inner top side of the collection and separation box at the bottom of the multi-head nozzle.
[0008] In a preferred embodiment, this utility model can be further configured as follows:
[0009] By adopting the above technical solution, the left and right sides of the porous ventilation mesh frame are respectively connected to two sets of air guiding pipes, and two sets of installation partition plates are symmetrically installed on both sides of the interior of the partition installation slot.
[0010] In a preferred embodiment, this utility model can be further configured as follows:
[0011] By adopting the above technical solution, the transmission rod is rotatably installed in the middle of the mounting partition plate. The two sets of mounting partition plates are located on the right side of the bottom end of the air guide pipe and the left side of the bottom end of the exhaust pipe, respectively. The other extension end of the transmission rod is installed on the inner end face of the extension air guide box.
[0012] In a preferred embodiment, this utility model can be further configured as follows:
[0013] By adopting the above technical solution, the top left and right sides of the extraction mixing box are symmetrically connected with air guide pipes and exhaust pipes, and the interior of the air guide pipes and exhaust pipes are respectively embedded with dust filter screens and active adsorption screens.
[0014] In a preferred embodiment, this utility model can be further configured as follows:
[0015] By adopting the above technical solution, the top left and right sides of the extraction mixing box are symmetrically connected with injection pipes and feeding pipes at the bottom of the two sets of extended air guide boxes.
[0016] In a preferred embodiment, this utility model can be further configured as follows:
[0017] By adopting the above technical solution, the heating mechanism is installed and sleeved on the outer bottom of the extraction and mixing chamber, the bottom end of the conical disc tooth is located at the inner bottom of the extraction and mixing chamber and connected to a connecting rotating rod, and multiple sets of stirring blades are evenly sleeved on the outer side of the connecting rotating rod.
[0018] In a preferred embodiment, this utility model can be further configured as follows:
[0019] By adopting the above technical solution, a filter cloth is installed in the middle of the inside of the collection and separation box, a collection box is slidably snapped into the bottom of the collection and separation box, a concave filter screen plate is mounted on the top of the inside of the collection box, and a pull-out sealing plate is connected to the front of the collection box on the outside of the collection and separation box.
[0020] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:
[0021] 1. In this utility model, the integrated transmission structure enables the blower fan blades and the exhaust fan blades to rotate simultaneously. The blower fan blades continuously inject cold air into the porous ventilation mesh frame, which mixes and cools the liquid material sprayed by the multi-head nozzles. At the same time, a certain amount of gas is generated. The exhaust fan blades draw in the generated gas and adsorb it through the active adsorption mesh in the exhaust pipe before it is discharged. This continuous cooling method not only saves operating costs but also improves cooling efficiency.
[0022] 2. In this utility model, through the operation of each mechanism, the connecting rotating rod drives the stirring blade to quickly mix the liquid. Then, the liquid is sprayed into the top of the collection and separation box through the drain valve pipe and multi-head spray pipe. After being cooled by the above-mentioned cooling structure, it is filtered through the filter cloth and concave filter screen and then introduced into the collection box for unified collection. This not only reduces manual operation but also improves the convenience of operation. Attached Figure Description
[0023] Figure 1 This is a front view structural diagram of an embodiment of the present invention;
[0024] Figure 2 This is a front cross-sectional view of one embodiment of the present invention;
[0025] Figure 3 This is a partial structural diagram of the partition mounting slot in one embodiment of the present utility model.
[0026] Figure label:
[0027] 1. Extraction and mixing chamber; 2. Collection and separation chamber; 3. Heating mechanism; 4. Injection pipe; 5. Feeding pipe; 6. Drive mechanism; 7. Air guide pipe; 8. Exhaust pipe; 9. Extended air guide box; 10. Air guide connecting pipe; 11. Multi-head nozzle; 12. Connecting rotating rod; 13. Stirring blade rod; 14. Separating installation slot; 15. Drain valve pipe; 16. Perforated ventilation mesh frame; 17. Concave filter screen plate; 18. Collection box; 19. Filter cloth; 20. Conical disc teeth; 21. Conical gear; 22. Transmission rotating rod; 23. Exhaust fan blade; 24. Exhaust fan blade; 25. Installation partition plate; 26. Dust filter screen; 27. Activated adsorption screen; 28. Pull-out sealing plate. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.
[0029] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.
[0030] The following describes, with reference to the accompanying drawings, some embodiments of a continuous cyclic extraction device for heavy alkylbenzene sulfonic acid provided by this utility model.
[0031] Example 1:
[0032] Combination Figures 1-3 As shown, this utility model provides a continuous circulating extraction device for heavy alkylbenzene sulfonic acid.
[0033] Specifically, the extraction and mixing chamber 1 and the heating mechanism 3 are included. A collection and separation box 2 is installed at the bottom of the extraction and mixing chamber 1, and a drive mechanism 6 is installed at the top center of the extraction and mixing chamber 1. A partitioned installation slot 14 is opened in the inner top of the extraction and mixing chamber 1. The partitioned installation slot 14 is mainly for facilitating the installation of various mechanisms and also for facilitating the flow of gas. The output end of the drive mechanism 6 is located inside the partitioned installation slot 14 and is connected to a conical disc gear 20. Two sets of bevel gears 21 are symmetrically meshed on both sides of the top of the conical disc gear 20. One end of each set of bevel gears 21 is connected to a transmission rod 22. The top side of the extraction and mixing chamber 1 is located on the left and right sides of the partitioned installation slot 14. The extended connection has two sets of extended air guide boxes 9. The extended air guide boxes 9 are mainly for facilitating the installation of one end of the transmission rod 22 and the fan blades 23 and 24. The outer side of one end of the transmission rod 22 is located inside the two sets of extended air guide boxes 9, and the fan blades 23 and 24 are respectively fitted inside. Two sets of air guide connecting pipes 10 are symmetrically installed between the bottom of the two sets of extended air guide boxes 9 and the top of the collection and separation box 2. A drain valve pipe 15 is installed through the bottom of the extraction mixing box 1 and the middle of the top of the collection and separation box 2. The drain valve pipe 15 is mainly a discharge pipe with a control valve installed in the middle, which can be controlled to open and close externally. The bottom end of the drain valve pipe 15 is located in the collection and separation box. A multi-head nozzle 11 is connected to the top of the inner part of the collection and separation box 2. A perforated ventilation mesh frame 16 is installed on the inner top side of the collection and separation box 2 at the bottom of the multi-head nozzle 11. The left and right sides of the perforated ventilation mesh frame 16 are respectively connected to two sets of air guide pipes 10. Two sets of installation partition plates 25 are symmetrically installed on both sides of the inner side of the partition installation slot 14. The transmission rod 22 is rotatably installed through the middle of the installation partition plate 25. The two sets of installation partition plates 25 are respectively located on the right side of the bottom end of the air guide pipe 7 and the left side of the bottom end of the exhaust pipe 8. The other extension end of the transmission rod 22 is installed on the inner end face of the extension air guide box 9. The top left and right sides of the extraction mixing box 1 are symmetrically installed with air guide pipes 7 and exhaust pipes 8. The interior of the air pipe 7 and the exhaust pipe 8 are respectively equipped with a dust filter 26 and an active adsorption net 27. The dust filter 26 mainly filters the dust particles carried by the external gas introduced by the air pipe 7, and the active adsorption net 27 mainly adsorbs some of the chemical gases generated by internal cooling to prevent direct discharge to the outside and pollution, which may affect human health. The top left and right sides of the extraction mixing box 1 are symmetrically installed with a material injection pipe 4 and a filling pipe 5 at the bottom of the two sets of extended air boxes 9. The material injection pipe 4 is mainly for injecting the raw materials to be extracted into the extraction mixing box 1, while the filling pipe 5 is mainly for adding various reaction solvents to increase the reaction effect and better produce heavy alkylbenzene sulfonic acid.
[0034] Example 2:
[0035] Combination Figure 1 and Figure 2As shown, based on Example 1,
[0036] Specifically, the heating mechanism 3 is installed on the outer bottom of the extraction mixing chamber 1. The bottom end of the conical disc tooth 20 is located at the inner bottom of the extraction mixing chamber 1 and connected to the connecting rotating rod 12. Multiple sets of stirring blades 13 are evenly sleeved on the outer side of the connecting rotating rod 12. The connecting rotating rod 12 drives the stirring blades 13 to rotate, making the liquid mix more thoroughly and improving the reaction efficiency. A filter cloth 19 is installed in the middle of the inside of the collection and separation chamber 2. The filter cloth 19 is mainly used to facilitate the screening of the cooled liquid, slow down the rapid loss of the liquid, and allow the liquid to slowly penetrate for better cooling. A collection box 18 is slidably engaged at the inner bottom of the collection and separation chamber 2. A concave filter screen plate 17 is mounted on the inner top of the collection box 18. A pull-out sealing plate 28 is connected to the front end of the collection box 18 located on the outer side of the collection and separation chamber 2. The pull-out sealing plate 28 is mainly used to facilitate the extraction of the collection box 18 and the concave filter screen plate 17 as a whole, making it easy to remove the extracted liquid and also to facilitate the cleaning or replacement of the concave filter screen plate 17.
[0037] The working principle and usage process of this utility model are as follows: First, the raw material to be extracted is injected into the extraction mixing chamber 1 through the injection pipe 4. Then, reaction additives are intermittently added into the extraction mixing chamber 1 through the feeding pipe 5. Simultaneously, the drive mechanism 6 and heating mechanism 3 are turned on, causing the connecting rotating rod 12 to rotate and the stirring blade 13 to continuously stir and mix the heated liquid inside the extraction mixing chamber 1. After sufficient reaction, the drain valve pipe 15 is opened, allowing the liquid to be dispersed and sprayed into the top of the collection and separation box 2 through the multi-head spray pipe 11. The liquid is sprayed onto the porous ventilation mesh frame 16, and the connecting rod 12 drives the conical disc gear 20 to rotate, so that the two sets of conical gears 21 mesh and drive, and the two sets of transmission rods 22 drive the fan blades 23 and the exhaust fan blades 24 to rotate simultaneously. The liquid is injected and extracted into the porous ventilation mesh frame 16 through the two sets of extended air guide boxes 9 and the two sets of air guide connecting pipes 10, and the liquid is cooled in this cycle. After cooling, the liquid continues to be screened and filtered by the filter cloth 19 and the concave filter screen plate 17, and finally falls into the collection box 18 for unified collection.
[0038] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A continuous circulating extraction device for heavy alkylbenzene sulfonic acid, comprising an extraction mixing box (1) and a heating mechanism (3), a collection and separation box (2) is installed at the bottom end of the extraction mixing box (1), a driving mechanism (6) is installed at the middle of the top end of the extraction mixing box (1), characterized in that, The inner top of the extraction mixing machine box (1) is provided with a partition installation air slot (14), the output end of the driving mechanism (6) is located inside the partition installation air slot (14) and is transmission connected with a conical disc tooth (20), the top end of the conical disc tooth (20) is symmetrically meshed with two groups of conical gears (21), one end of the two groups of conical gears (21) is connected with a transmission rotating rod (22), the top side of the extraction mixing machine box (1) is symmetrically extended and communicated with two groups of extension air guide boxes (9) on the left and right sides of the partition installation air slot (14), the outer side of one end of the transmission rotating rod (22) is respectively sleeved with a blowing fan blade (23) and an exhaust fan blade (24) inside the two groups of extension air guide boxes (9), two groups of air guide communication pipes (10) are symmetrically penetrated and installed between the bottom ends of the two groups of extension air guide boxes (9) and the two sides of the top end of the collection separation box (2), a drainage valve pipe (15) is penetrated and installed in the bottom end of the extraction mixing machine box (1) and the top end of the collection separation box (2), a multi-head spray pipe (11) is connected and installed at the bottom end of the drainage valve pipe (15) inside the top of the collection separation box (2), and a multi-hole air ventilation net rack (16) is installed at the bottom of the multi-head spray pipe (11) on the inner top side of the collection separation box (2).
2. A continuous recirculating extraction apparatus for heavy alkylbenzene sulfonic acid according to claim 1, wherein The left and right sides of the multi-hole air ventilation net rack (16) are respectively communicated and connected with the two groups of air guide communication pipes (10), and the inside of the partition installation air slot (14) is symmetrically installed with two groups of installation partition plates (25).
3. The apparatus for continuous circulation extraction of heavy alkylbenzene sulfonic acid according to claim 1, wherein, The transmission rotating rod (22) is rotationally installed in the middle of the installation partition plate (25), and the two groups of installation partition plates (25) are respectively located on the right side of the bottom end of the air guide pipe (7) and the left side of the bottom end of the exhaust pipe (8), and the other extension end of the transmission rotating rod (22) is installed on the inner side of the extension air guide box (9).
4. The apparatus for continuous circulation extraction of heavy alkylbenzene sulfonic acid according to claim 1, wherein, The air guide pipe (7) and the exhaust pipe (8) are respectively symmetrically penetrated and installed on the left and right sides of the top end of the extraction mixing machine box (1), and the inner part of the air guide pipe (7) and the exhaust pipe (8) is respectively embedded with a dust filter net (26) and an active adsorption net (27).
5. The apparatus for continuous cyclic extraction of heavy alkylbenzene sulfonic acid according to claim 1, wherein The top left and right sides of the extraction mixing machine box (1) are respectively symmetrically penetrated and installed with a material injection pipe (4) and a material adding pipe (5) at the bottom of the two groups of extension air guide boxes (9).
6. The apparatus for continuous cyclic extraction of heavy alkylbenzene sulfonic acid according to claim 1, wherein The heating mechanism (3) is installed and sleeved on the outer bottom of the extraction mixing machine box (1), the bottom end of the conical disc tooth (20) is connected with a connecting rotating rod (12) on the inner bottom of the extraction mixing machine box (1), and the outer side of the connecting rotating rod (12) is uniformly sleeved with a plurality of stirring blade rods (13).
7. The apparatus according to claim 1, wherein the apparatus is characterized by: A filter cloth (19) is installed in the middle of the inside of the collection separation box (2), a collection box (18) is slidingly connected to the inner bottom end of the collection separation box (2), a concave filter screen plate (17) is arranged on the inner top end of the collection box (18), and a pull-sealing plate (28) is connected to the outer side of the collection separation box (2) at the front end of the collection box (18).