Stainless steel wire production spraying device capable of collecting coating materials
By designing the structure of the wiping sponge, heating tube, feeding rod, and nozzle inside the cylinder, the problems of dust removal and drying, support conveying, and coating material collection in the stainless steel wire coating device were solved, achieving efficient coating and material reuse.
Patent Information
- Application Number
- CN202520113995.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing stainless steel wire production spraying equipment is not convenient for removing dust and drying stainless steel wire before and after spraying, is not convenient for supporting, pressing and conveying different stainless steel wires, and is not convenient for collecting and reusing excess coating material.
A spraying device was designed, comprising components such as a cylinder, a fixing block, a wiping sponge, a heating tube, a feeding rod, a motor, and a nozzle. Through the structure of wiping sponge for dust removal, heating tube for drying, feeding rod for support and conveying, and nozzle for collecting coating material, the device achieves dust removal, drying, support, conveying, and collection and reuse of coating material for stainless steel wire.
It achieves effective dust removal and drying of stainless steel wire before and after spraying, which facilitates support, pressing and conveying, and can collect and reuse excess coating material, thereby improving spraying efficiency and material utilization.
Smart Images

Figure CN223959882U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of stainless steel wire production technology, specifically to a spraying device for stainless steel wire production that can collect coating materials. Background Technology
[0002] Stainless steel wire, also known as stainless steel wire, is generally made of ordinary carbon steel and high-quality carbon steel. It can be widely used in chemical, petroleum, food, energy, power, aerospace, environmental protection and other fields. In the production process of stainless steel wire, coatings are often applied by spraying equipment to provide protection.
[0003] For example, Chinese utility model patent CN208082725U discloses an electrostatic spraying device for stainless steel wire production. It includes a housing, a high-voltage power supply inside the housing, an electrostatic spray gun and brush rings, and a spray nozzle inside the housing for spraying the surface of the stainless steel wire. A pump and a paint tank are located outside the housing. The outer side of the spray nozzle is equipped with at least three sets of diversion ring pipes. The outlet of the electrostatic spray gun is connected to the diversion ring pipes via a feed pipe and a branch pipe. A valve is installed on the branch pipe connecting the feed pipe and the diversion ring pipes. Atomizing nozzles are evenly spaced along the inner ring surface of the diversion ring pipes. The inlet of the pump is connected to the paint tank via a pipeline, and the outlet of the pump is connected to the inlet of the electrostatic spray gun via a pipeline. The brush rings are grounded via a wire, and the electrostatic spray gun is electrically connected to the positive terminal of the high-voltage power supply via a wire. This electrostatic spraying device for stainless steel wire production provides good spraying effect, saves materials, and protects the working environment.
[0004] However, existing spraying equipment for stainless steel wire production still has some problems during use. For example, it is generally inconvenient to remove dust and dry the stainless steel wire before and after spraying, it is inconvenient to support, press down and transport different stainless steel wires, and it is inconvenient to collect and reuse excess coating material. Therefore, we propose a spraying device for stainless steel wire production that can collect coating material in order to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide a spraying device for stainless steel wire production that can collect coating materials, so as to solve the problems that still exist in the existing spraying devices for stainless steel wire production mentioned in the background art, such as the inconvenience of removing dust and drying stainless steel wire before and after spraying, the inconvenience of supporting, pressing and conveying different stainless steel wires, and the inconvenience of collecting and reusing excess coating materials.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a spraying device for stainless steel wire production that can collect coating materials, comprising: a cylinder, an annular plate fixedly connected to the outside of the cylinder, and a material holding trough disposed outside the annular plate;
[0007] Also includes:
[0008] The inner sides of the left and right ends of the cylinder are provided with front and rear processing structures, which include fixing blocks, wiping sponges, through holes, mounting sleeves and heating tubes, and the fixing blocks are symmetrically fixed to the left sides of the front and rear ends of the cylinder.
[0009] The inner sides of the left and right ends of the cylinder are provided with a support conveying structure, which includes a feeding rod, a motor, a connecting plate, a pressing rod, a movable plate, an electric telescopic rod and a support rod. The feeding rod and the support rod arranged parallel to it are rotatably connected to the inner sides of the left and right ends of the cylinder, and a controller is embedded in the inner side of the left rear end of the cylinder.
[0010] A spray collection structure is provided under the ring plate, which includes a spray nozzle, a first guide hole, a second guide hole, a material trough, a pump, a suction pipe, and a through pipe. The spray nozzle is symmetrically arranged about the center of the ring plate, and a protruding connecting plug is threaded to the inner side of the upper left end of the material trough.
[0011] Preferably, a wiping sponge is snapped into place inside the fixing block, and a through hole is provided in the middle of the wiping sponge, and the through hole has a funnel-shaped structure.
[0012] Preferably, the mounting sleeve is fixedly connected to the inner side of the right end of the cylinder, and heating tubes are embedded in the mounting sleeve at equal intervals.
[0013] Preferably, the feeding rod passes through the cylinder, and a motor is connected to the front of the feeding rod via a coupling, and a connecting plate that is fixedly connected to the cylinder is attached to the lower part of the motor.
[0014] Preferably, the feeding rod is provided with a pressing rod, and the pressing rod is rotatably connected to a movable plate that is nested and fitted with the cylinder, and an electric telescopic rod is fixedly installed inside the cylinder and the movable plate.
[0015] Preferably, the nozzle is threaded inside the cylinder, and the ring plate is connected to the nozzle via the cylinder. The lower inner side of the cylinder is provided with a first guide hole and a second guide hole located outside the nozzle, and the second guide hole is symmetrically arranged with respect to the first guide hole.
[0016] Preferably, the material trough is fixedly connected to the bottom of the cylinder, and a pump is installed behind the material trough. The outer end of the pump is threadedly connected to a suction pipe and a connecting pipe, and the outer ends of the suction pipe and the connecting pipe are respectively connected to the material trough and the ring plate.
[0017] Compared with the prior art, the beneficial effects of this utility model are: the stainless steel wire production spraying device that can collect coating materials facilitates the removal of dust and drying of stainless steel wire before and after spraying, facilitates the support, pressing and conveying of different stainless steel wires, facilitates the uniform spraying of stainless steel wire, and facilitates the collection and reuse of excess coating material.
[0018] 1. It is equipped with a cylinder, a fixing block, a wiping sponge and a through hole. Since there are symmetrical fixing blocks fixed on the left side of the cylinder, and the wiping sponge with the through hole inside is snapped into the fixing block, and the inner side of the right end of the cylinder is fixedly connected to the mounting sleeve, and the heating tubes are embedded in the mounting sleeve, thus facilitating the removal of dust and drying of stainless steel wire before and after spraying.
[0019] 2. It is equipped with a feeding rod, a pressing rod, a movable plate, and an electric telescopic rod. The inner sides of the left and right ends of the cylinder are respectively rotatably connected to a flush feeding rod and a support rod. The feeding rod is equipped with a pressing rod, a movable plate, and an electric telescopic rod in sequence. The front coupling of the feeding rod is connected to a motor supported by a connecting plate. The pressing rod is rotatably connected to the movable plate. The cylinder is fixedly connected to the movable plate with an electric telescopic rod. Therefore, it is convenient to support, press down, and convey different stainless steel wires.
[0020] 3. The device is equipped with a ring plate, a nozzle, a first guide hole, and a second guide hole. The ring plate is fixedly connected to the outside of the cylinder, and the nozzles are symmetrically arranged in the center of the ring plate and threadedly connected to the cylinder. The lower end of the cylinder has a first guide hole and a second guide hole located outside the nozzles. A material trough is fixedly connected to the bottom of the cylinder, and the material trough is connected to the ring plate through a pump, a suction pipe, and a connecting pipe. Therefore, it is convenient to uniformly spray stainless steel wire and to collect and reuse excess coating material. Attached Figure Description
[0021] Figure 1 This is a frontal cross-sectional view of the present invention.
[0022] Figure 2 This is a front view structural diagram of the present invention;
[0023] Figure 3 This is a side view sectional structural diagram of the present invention;
[0024] Figure 4 This is a side-view perspective view of the three-dimensional structure of the connection between the fixing block and the wiping sponge in this utility model;
[0025] Figure 5 This is a side-view perspective view of the connection between the mounting sleeve and the heating tube of this utility model.
[0026] Figure 6This is a side view sectional diagram of the connection between the ring plate and the cylinder of this utility model.
[0027] In the diagram: 1. Cylinder; 2. Fixing block; 3. Wiping sponge; 4. Through hole; 5. Mounting sleeve; 6. Heating tube; 7. Feeding rod; 8. Motor; 9. Connecting plate; 10. Pressing rod; 11. Movable plate; 12. Electric telescopic rod; 13. Support rod; 14. Ring plate; 15. Nozzle; 16. First guide hole; 17. Second guide hole; 18. Material trough; 19. Pump; 20. Pulling pipe; 21. Through pipe; 22. Controller; 23. Connecting plug. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-6 This utility model provides a technical solution: a spraying device for stainless steel wire production that can collect coating materials, including a cylinder 1, a fixing block 2, a wiping sponge 3, a through hole 4, a mounting sleeve 5, a heating tube 6, a feeding rod 7, a motor 8, a connecting plate 9, a pressing rod 10, a movable plate 11, an electric telescopic rod 12, a support rod 13, a ring plate 14, a spray head 15, a first guide hole 16, a second guide hole 17, a material holding trough 18, a pump 19, a suction pipe 20, a through pipe 21, a controller 22, and a connecting plug 23. The ring plate 14 and the material holding trough 18 are fixedly connected to the outside of the cylinder 1. The left and right inner sides of the cylinder 1 are provided with front and rear processing structures, wherein the front and rear processing structures include a fixing block 2, a wiping sponge 3, a through hole 4, a mounting sleeve 5, and a heating tube 6. The fixing block 2... Symmetrically fixed to the left and right sides of the front and rear ends of the cylinder 1, a supporting conveying structure is provided on the inner side of the left and right ends of the cylinder 1. The supporting conveying structure includes a feeding rod 7, a motor 8, a connecting plate 9, a pressing rod 10, a movable plate 11, an electric telescopic rod 12, and a support rod 13. The feeding rod 7 and the support rod 13, which are parallel to it, are rotatably connected to the inner side of the left and right ends of the cylinder 1, respectively. A controller 22 is embedded in the inner side of the left rear end of the cylinder 1. A spray collection structure is provided under the ring plate 14. The spray collection structure includes a nozzle 15, a first guide hole 16, a second guide hole 17, a material trough 18, a pump 19, a suction pipe 20, and a through pipe 21. The nozzle 15 is symmetrically arranged about the center of the ring plate 14. A protruding connecting plug 23 is threadedly connected to the inner side of the upper left end of the material trough 18. Specific Implementation Example 1
[0031] To address the problem in existing technologies where it is inconvenient to remove dust and dry stainless steel wires before and after spraying, this embodiment employs the following technical solution: Figure 1 , Figure 2 , Figure 4 and Figure 5 First, the operator can take one end of the stainless steel wire to be sprayed and insert it through the through hole 4 inside the wiping sponge 3. Then, continue to move the stainless steel wire so that it passes through the cylinder 1. Rotate the upper side of the feeding rod 7 and the support rod 13 on the inner side of the left and right ends of the cylinder 1 to complete the initial preparation work. The wiping sponge 3 is snapped into the fixing block 2 symmetrically fixed on the left side of the cylinder 1, so it is convenient to remove dust from the stainless steel wire before spraying through the wiping sponge 3. The mounting sleeve 5 is fixedly connected to the inner side of the right end of the cylinder 1. The mounting sleeve 5 is inlaid with heating tubes 6 arranged at equal intervals, so it is convenient to dry the stainless steel wire after spraying through the heating tubes 6 to avoid the coating material from sticking to the stainless steel wire. Specific Implementation Example 2
[0033] To address the problem of inconvenience in supporting, pressing down, and conveying different types of stainless steel wire in existing technologies, this embodiment employs the following technical solution: Figure 1 , Figure 2 , Figure 3 and Figure 6 After the stainless steel wire is inserted into the cylinder 1, the controller 22, which is embedded in the inner side of the left rear end of the cylinder 1, controls the electric telescopic rod 12, which is fixedly installed on the inner side of the upper left end of the cylinder 1, to work. The electric telescopic rod 12 drives the movable plate 11 fixed below it to descend under the contact limit of the cylinder 1. The movable plate 11 drives the lower pressure rod 10, which is rotatably connected inside it, to descend until the lower pressure rod 10 is in contact with and presses down on the stainless steel wire. Then, the controller 22 controls the motor 8, which is in contact with and supported on the connecting plate 9, to work. The motor 8 drives the feeding rod 7, which is connected to the coupling behind it, to rotate. The feeding rod 7 drives the stainless steel wire pressed down by the lower pressure rod 10 to move, thereby facilitating the support, pressing down and conveying of different stainless steel wires. Specific Implementation Example 3
[0035] To address the problem in existing technologies where it is inconvenient to collect and reuse excess coating material, this embodiment employs the following technical solution: Figure 1 , Figure 2 and Figure 6During the conveying of stainless steel wire, the pump 19 installed behind the material trough 18 can be controlled by the controller 22. Since the material trough 18 is fixedly connected to the bottom of the cylinder 1, the left end of the pump 19 is threadedly connected to the suction pipe 20 connected to the material trough 18, and the rear end of the pump 19 is threadedly connected to the passage pipe 21 connected to the ring plate 14. The ring plate 14 is fixedly connected to the outside of the cylinder 1, and the nozzles 15 threadedly connected to the cylinder 1 are symmetrically arranged in the center of the ring plate 14. Therefore, through the operation of the pump 19, the coating material in the material trough 18 can be easily passed into the ring plate 14 through the suction pipe 20 and the passage pipe 21, and then through the ring plate 14. 4 is threaded into the inside of the cylinder 1 to connect to the nozzle 15, so that the nozzle 15 can uniformly spray the stainless steel wire. During the spraying process, a first guide hole 16 and a second guide hole 17 are provided inside the lower end of the cylinder 1, located outside the nozzle 15. The second guide hole 17 is symmetrically arranged with respect to the first guide hole 16. Therefore, it is convenient for the excess coating material sprayed inside the cylinder 1 to fall and be collected in the material collection tank 18 under the action of gravity through the first guide hole 16 and the second guide hole 17, so as to reuse the coating material and avoid waste. The electrical components mentioned above are all existing technologies and will not be described in detail here.
[0036] The contents not described in detail in this specification are existing technologies known to those skilled in the art. All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A spraying device for stainless steel wire production that can collect coating material, comprising: A cylinder (1), a ring plate (14) fixedly connected outside the cylinder (1), and a material containing groove (18) provided outside the ring plate (14); It is characterized in that further comprising: The left side and the right end of the inner side of the cylinder (1) are provided with front and rear treatment structures, wherein the front and rear treatment structures comprise a fixed block (2), a wiping sponge (3), a through hole (4), a mounting sleeve (5) and a heating pipe (6), and the fixed block (2) is symmetrically fixedly connected to the left side of the front and rear two ends of the cylinder (1). The left side and the right end of the inner side of the cylinder (1) are provided with support conveying structures, wherein the support conveying structures comprise a feeding rod (7), a motor (8), a connecting plate (9), a pressing rod (10), a movable plate (11), an electric telescopic rod (12) and a support rod (13), and the feeding rod (7) and the support rod (13) parallelly arranged on the right side thereof are respectively rotatably connected to the inner side of the left and right two ends of the cylinder (1), and a controller (22) is embeddedly installed on the inner side of the left rear end of the cylinder (1). The ring plate (14) is provided with a spraying and collecting structure below, wherein the spraying and collecting structure comprises a spray head (15), a first flow guide hole (16), a second flow guide hole (17), a material containing groove (18), a pump (19), a suction pipe (20) and a through pipe (21), and the spray head (15) is symmetrically arranged about the center of the ring plate (14), and the left upper end of the material containing groove (18) is threadedly connected with a protruding connecting plug (23).
2. The coating material collecting spray device for stainless steel wire production according to claim 1, characterized in that: The wiping sponge (3) is clamped and attached to the inside of the fixed block (2), and the middle part of the wiping sponge (3) is provided with a through hole (4) in a funnel-shaped structure.
3. The coating material collecting spray device for stainless steel wire production according to claim 1, characterized in that: The mounting sleeve (5) is fixedly connected to the inner side of the right end of the cylinder (1), and the mounting sleeve (5) is embeddedly installed with the heating pipes (6) at equal intervals.
4. The coating material collecting spray device for stainless steel wire production according to claim 1, characterized in that: The feeding rod (7) penetrates into the cylinder (1), and the motor (8) is connected to the front of the feeding rod (7) through a shaft coupling, and the connecting plate (9) fixedly connected to the cylinder (1) is attached below the motor (8).
5. The coating material collecting spray device for stainless steel wire production according to claim 1, characterized in that: The feeding rod (7) is provided with a pressing rod (10), and the pressing rod (10) is rotatably connected with a movable plate (11) nested and attached to the cylinder (1), and the electric telescopic rod (12) is fixedly installed in the cylinder (1) and the movable plate (11).
6. The coating material collecting spray device for stainless steel wire production according to claim 1, characterized in that: The spray head (15) is threadedly connected in the cylinder (1), and the ring plate (14) is connected with the spray head (15) through the cylinder (1), and the first flow guide hole (16) and the second flow guide hole (17) are provided in the lower end of the inner side of the cylinder (1) outside the spray head (15), and the second flow guide hole (17) is symmetrically arranged about the first flow guide hole (16).
7. The coating material collecting spray device for stainless steel wire production according to claim 1, characterized in that: The material containing groove (18) is fixedly connected below the cylinder (1), and the pump (19) is installed behind the material containing groove (18), and the outer end of the pump (19) is threadedly connected with the suction pipe (20) and the through pipe (21), and the outer ends of the suction pipe (20) and the through pipe (21) are respectively connected with the material containing groove (18) and the ring plate (14).
Citation Information
Patent Citations
Electrostatic spraying device is used in production of nonrust steel wire
CN208082725U