Gluing device for artificial turf production

Abstract

The utility model relates to the technical field of gluing devices for artificial turf production, in particular to a gluing device for artificial turf production, which comprises a device body, the device body is provided with a connecting mechanism, the connecting mechanism comprises a material conveying component arranged at the rear section of the device body, and a gluing component is arranged at the middle section of the device body. A limiting assembly is arranged on the front section of the device body. The first air cylinder on the fixed sliding frame can quickly push the pneumatic sliding frame to drive the sliding frame to be accurately positioned, the second air cylinder drives the suction plate to suck materials, and the materials are efficiently conveyed to a gluing area through the material guide roller. Compared with traditional manual gluing which needs to consume a large amount of time in material carrying and positioning, the feeding time is greatly shortened through the device; an electric push rod in the gluing assembly can quickly adjust the position of a glue spraying frame, a pump machine stably conveys glue and cooperates with a glue rolling roller to quickly smear the glue, the whole gluing process is smooth and efficient, the requirement of large-scale production for the speed can be met, and the gluing yield of the artificial turf in unit time is greatly increased.

Description

Technical Field

[0001] This utility model relates to the technical field of adhesive application devices for artificial turf production, and in particular to an adhesive application device for artificial turf production. Background Technology

[0002] With the booming development of sports and the increasing demand for green landscaping during urbanization, artificial turf, with its advantages of low maintenance costs and no seasonal restrictions, is being used more and more widely in various sports fields and garden landscapes. This has led to a continuous rise in market demand for artificial turf, and has also placed higher demands on its production efficiency and quality.

[0003] In the entire production process of artificial turf, the adhesive application stage is a crucial step. The adhesive firmly bonds the grass fibers to the backing fabric, and the quality of the adhesive application directly affects the performance and lifespan of the artificial turf. If the adhesive is not applied evenly, some grass fibers will not be firmly bonded, making it easy for the grass fibers to fall off during use. This not only affects the aesthetics of the artificial turf but also reduces its durability and shortens the actual service life of the product.

[0004] However, traditional glue application methods have many drawbacks. Some manual glue application operations rely entirely on worker experience, and it is difficult to uniformize the glue application force and speed among different workers, resulting in inconsistent glue quality and extremely low efficiency, making it difficult to meet the needs of large-scale production. Furthermore, some early mechanical glue application equipment was poorly designed, with unstable glue delivery, and could not flexibly adjust the glue amount and application method according to the material and thickness of the artificial turf, similarly making it difficult to guarantee the uniformity and stability of the glue application. Therefore, a glue application device for artificial turf production is proposed to solve the above problems. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a gluing device for artificial turf production. It solves many problems associated with traditional gluing methods. Some manual gluing operations rely entirely on worker experience, making it difficult to standardize the gluing pressure and speed among different workers, resulting in inconsistent gluing quality and extremely low efficiency, which is unacceptable for large-scale production. Furthermore, some early mechanical gluing equipment suffers from inadequate design, unstable glue delivery, and an inability to flexibly adjust the gluing amount and method according to the material and thickness of the artificial turf, similarly failing to guarantee the uniformity and stability of the gluing process.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an adhesive applicator for artificial turf production, comprising a device body, the device body being provided with a connecting mechanism, the connecting mechanism including a material transfer component disposed at the rear end of the device body, an adhesive applicator disposed at the middle end of the device body, and a limiting component disposed at the front end of the device body;

[0007] The adhesive application assembly includes a support frame fixedly connected to the top of the device body. A glue storage tank is fixedly installed on the top of the support frame. A connecting pipe is provided on the top of the glue storage tank, and a pump is connected to the other end of the connecting pipe. An electric push rod is drivenly connected to the top of the inner wall of the support frame. A glue spraying frame is slidably connected to the outer wall of the electric push rod. A limit frame is fixedly connected to the bottom of the glue spraying frame. A glue spraying plate is fixedly connected to the inner wall of the limit frame. A sliding rod is slidably connected to the inner wall of the limit frame. A glue roller is rotatably connected to the inner wall of the sliding rod.

[0008] A further improvement is that the material transfer assembly includes a fixed slide fixedly connected to the top of the device body, a cylinder is fixedly installed on the top of the fixed slide, a pneumatic slide is fixedly connected to the output end of the cylinder, a sliding frame is slidably connected to the outer wall of the pneumatic slide, a cylinder is fixedly installed on the top of the sliding frame, a suction plate is fixedly connected to the output end of the cylinder, and a guide roller is drivenly connected to the inner side of the fixed slide.

[0009] A further improvement is that the limiting component includes a fixing plate fixedly connected to the inside of the device body, a connecting spring fixedly connected to the inside of the fixing plate, a driver fixedly connected to the inside of the connecting spring, a driving roller connected to the driver, stops fixedly connected to both sides of the top of the device body, a cylinder three fixedly installed on the top of the other side of the device body, and a push plate fixedly connected to the output end of the cylinder three.

[0010] A further improvement is that the top of the glue spraying plate is connected to the glue spraying frame, and the top of the glue spraying frame is connected to the pump; the electric push rod is installed on the top of the inner wall of the support frame, driving the glue spraying frame to move up and down, the glue spraying frame is connected to the glue spraying plate, the glue spraying plate is fixed on the inner wall of the limiting frame, and the glue roller on the slide rod can slide on the inner wall of the limiting frame to ensure uniform and controllable glue application.

[0011] A further improvement is that the sliding frame is slidably connected to the top of the fixed frame; the main body of the adhesive applicator is provided with a connecting mechanism, which includes a material transfer component, an adhesive applicator component, and a limiting component. They work together to greatly optimize the adhesive applicator process; in the material transfer component, the fixed frame is installed on the top of the main body of the device, and a cylinder is fixed to the top of the fixed frame. Its output end is connected to a pneumatic frame, and the pneumatic frame drives the sliding frame to slide on the top of the fixed frame.

[0012] A further improvement is that the stops are symmetrically arranged on the top of the device body; the stops are symmetrically arranged on both sides of the top of the device body, and the cylinder drives the push plate to slide, which is used to complete the material retraction after the adhesive is applied; the entire device is uniformly controlled through the control panel, and the components cooperate with each other, which significantly improves the production efficiency and quality of artificial turf adhesive application.

[0013] A further improvement is that the pusher plate is slidably connected to the top of the device body to push the material after the adhesive has been applied out. The material transfer component, the adhesive application component, and the limiting component are controlled by a control panel fixedly installed on the top of the device body. When the adhesive is applied, the cylinder is activated to push the pusher plate to push the material after the adhesive has been applied out of the device body, completing one adhesive application process. This process is repeated to achieve efficient artificial turf adhesive application production.

[0014] By means of the above technical solution, this utility model provides a gluing device for artificial turf production, which has at least the following beneficial effects:

[0015] 1. This innovative artificial turf gluing device is equipped with a precise material conveying system. Taking the material conveying component as an example, cylinder one on the fixed slide can quickly push the pneumatic slide, causing the slide to be precisely positioned. Cylinder two drives the suction plate to quickly pick up the material and efficiently convey it to the gluing area through the guide roller. Compared with the traditional manual gluing, which requires a lot of time for material handling and positioning, this device greatly shortens the feeding time. The electric push rod in the gluing component can quickly adjust the position of the spray gun, the pump stably delivers glue, and the roller can quickly apply the glue. The whole gluing process is smooth and efficient, which can meet the speed requirements of large-scale production and greatly increase the gluing output of artificial turf per unit time.

[0016] 2. In the adhesive application assembly of this utility model, the adhesive storage tank is stably connected to the pump via a connecting pipe, ensuring that the adhesive is evenly delivered to the adhesive spraying frame and spraying plate, avoiding uneven application caused by unstable adhesive delivery. The sliding rod in the limiting frame drives the adhesive roller, which can evenly apply the adhesive to the artificial turf, making the grass fibers bond firmly to the backing fabric. In the limiting assembly, the fixing plate, connecting spring, and drive roller driven by the driver can maintain stable positioning during material transportation, preventing material deviation from affecting the adhesive application effect. Moreover, the stop block and push plate work together to ensure that the material is applied in the correct position and smoothly withdrawn, ensuring stable and reliable adhesive application quality from all aspects, effectively reducing quality problems such as grass fiber shedding, and extending the service life of the artificial turf. Attached Figure Description

[0017] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0018] In the attached diagram:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the inclined structure of this utility model;

[0021] Figure 3This is a schematic diagram of the back side structure of this utility model;

[0022] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0023] In the diagram: 1. Device body; 2. Connecting mechanism; 21. Material transfer assembly; 211. Fixed slide; 212. Cylinder 1; 213. Pneumatic slide; 214. Sliding frame; 215. Cylinder 2; 216. Suction plate; 217. Guide roller; 22. Glue application assembly; 221. Support frame; 222. Glue storage tank; 223. Connecting pipe; 224. Pump; 225. Electric push rod; 226. Glue spraying frame; 227. Limiting frame; 228. Glue spraying plate; 229. Slide rod; 2210. Glue rolling roller; 23. Limiting assembly; 231. Fixed plate; 232. Connecting spring; 233. Driver; 234. Drive roller; 235. Stop block; 236. Cylinder 3; 237. Push bar plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1

[0026] Traditional adhesive application methods have many drawbacks. Some manual adhesive application operations rely entirely on worker experience, making it difficult to standardize the application pressure and speed among different workers, resulting in inconsistent adhesive quality and extremely low efficiency, which is unacceptable for large-scale production. Furthermore, some early mechanical adhesive application equipment was poorly designed, with unstable adhesive delivery and an inability to flexibly adjust the application amount and method according to the material and thickness of the artificial turf, similarly failing to guarantee uniformity and stability in adhesive application. This embodiment provides an adhesive application device for artificial turf production; please refer to... Figures 1-4An embodiment provides an adhesive application device for artificial turf production, including a device body 1. The device body 1 is provided with a connecting mechanism 2, which includes a material transfer component 21 located at the rear of the device body 1. An adhesive application component 22 is located in the middle of the device body 1, and a limiting component 23 is located at the front of the device body 1. The adhesive application component 22 includes a support frame 221 fixedly connected to the top of the device body 1. An adhesive storage tank 222 is fixedly installed on the top of the support frame 221. A connecting pipe 223 is connected to the top of the adhesive storage tank 222, and a pump 224 is connected to the other end of the connecting pipe 223. An electric push rod 225 is drivenly connected to the top of the inner wall of the support frame 221. A spraying frame 226 is slidably connected to the outer wall of the electric push rod 225. A limiting frame 227 is fixedly connected to the bottom of the spraying frame 226. An adhesive spraying plate 228 is fixedly connected to the inner wall of the limiting frame 227. A sliding rod 229 is slidably connected to the inner wall of the limiting frame 227, and a roller 2210 is rotatably connected to the inner wall of the sliding rod 229.

[0027] In this embodiment, the glue application assembly 22 starts working. The pump 224 pumps the glue from the glue storage tank 222 into the glue spraying frame 226 through the connecting pipe 223, and then the glue spraying frame 226 delivers it to the glue spraying plate 228 for spraying. At the same time, the electric push rod 225 pushes the glue spraying frame 226 downward, and the glue roller 2210 contacts the material under the action of the slide rod 229, spreading the glue evenly. Regarding the glue application assembly 22, the support frame 221 is fixed to the top of the device body 1, the glue storage tank 222 is installed on the top of the support frame 221 and connected to the pump 224 through the connecting pipe 223. The electric push rod 225 is installed on the top of the inner wall of the support frame 221 and drives the glue spraying frame 226 to move up and down. The glue spraying frame 226 is connected to the glue spraying plate 228, the glue spraying plate 228 is fixed to the inner wall of the limiting frame 227, and the glue roller 2210 on the slide rod 229 can slide on the inner wall of the limiting frame 227 to ensure that the glue application is uniform and controllable.

[0028] Furthermore, the top of the glue spraying plate 228 is connected to the glue spraying frame 226, and the top of the glue spraying frame 226 is connected to the pump 224; the pusher plate 237 is slidably connected to the top of the device body 1 and is used to push the material after the glue application is completed to be ejected. The material transfer component 21, the glue application component 22 and the limiting component 23 are controlled by the control panel fixedly installed on the top of the device body 1.

[0029] Furthermore, the electric push rod 225 pushes the glue spraying frame 226 downward, and the glue roller 2210 comes into contact with the material under the drive of the slide rod 229, spreading the glue evenly; as for the glue application assembly 22, the support frame 221 is fixed on the top of the device body 1, and the glue storage tank 222 is installed on the top of the support frame 221 and connected to the pump 224 through the connecting pipe 223.

[0030] Example 2

[0031] Based on Embodiment 1, the material transfer assembly 21 includes a fixed slide 211 fixedly connected to the top of the device body 1. A cylinder 212 is fixedly installed on the top of the fixed slide 211. A pneumatic slide 213 is fixedly connected to the output end of the cylinder 212. A sliding frame 214 is slidably connected to the outer wall of the pneumatic slide 213. A cylinder 215 is fixedly installed on the top of the sliding frame 214. A suction plate 216 is fixedly connected to the output end of the cylinder 215. A guide roller 217 is drivenly connected to the inner side of the fixed slide 211. The limiting assembly 23 includes a fixed plate 231 fixedly connected to the inner side of the device body 1. A connecting spring 232 is fixedly connected to the inner side of the fixed plate 231. A driver 233 is fixedly connected to the inner side of the connecting spring 232. A drive roller 234 is drivenly connected to the driver 233. Stops 235 are fixedly connected to both sides of the top of the device body 1. A cylinder 236 is fixedly installed on the top of the other side of the device body 1. A pusher plate 237 is fixedly connected to the output end of the cylinder 236.

[0032] In this embodiment, the device body 1 of the adhesive application device is provided with a connecting mechanism 2. The connecting mechanism 2 includes a material transfer component 21, an adhesive application component 22, and a limiting component 23. They work together to greatly optimize the adhesive application process. In the material transfer component 21, a fixed slide 211 is installed on the top of the device body 1. A cylinder 212 is fixed to the top of the fixed slide 211, and its output end is connected to a pneumatic slide 213. The pneumatic slide 213 drives a sliding frame 214 to slide on the top of the fixed slide 211. A cylinder 215 on the sliding frame 214 pushes a suction plate 216 to pick up the material. A guide roller 217 assists in material transfer to achieve precise feeding. During operation, the material transfer component 21 is started first. The cylinder 212 pushes the pneumatic slide 213, which in turn moves the sliding frame 214 to a suitable position. The cylinder 215 extends, the suction plate 216 picks up the artificial turf material, and then, with the assistance of the guide roller 217, the material is transferred to the adhesive application component 213. Below the adhesive assembly 22; in the limiting assembly 23, the fixing plate 231 is fixed inside the device body 1, and the connecting spring 232 connects the fixing plate 231 and the driver 233. The driver 233 drives the driving roller 234 to limit and guide the material. The stop blocks 235 are symmetrically arranged on both sides of the top of the device body 1. The cylinder 236 drives the pusher plate 237 to slide, which is used to complete the material ejection after adhesive application. The entire device is uniformly controlled by the control panel. The components cooperate with each other, which significantly improves the production efficiency and quality of artificial turf adhesive application. The limiting assembly 23 plays a role in the whole process. The driving roller 234 is in close contact with the material under the action of the connecting spring 232 to ensure stable material conveying. When the adhesive application is completed, the cylinder 236 is started, pushing the pusher plate 237 to push the adhesive-coated material out of the device body 1, completing one adhesive application process. This cycle is repeated to achieve efficient artificial turf adhesive application production.

[0033] Furthermore, the sliding frame 214 is slidably connected to the top of the fixed frame 211; the stop block 235 is symmetrically arranged on the top of the device body 1.

[0034] Furthermore, during operation, the material transfer component 21 is activated first; cylinder one 212 pushes the pneumatic slide 213, which in turn moves the slide 214 to the appropriate position, cylinder two 215 extends, and the suction plate 216 picks up the artificial turf material. Then, with the assistance of the guide roller 217, the material is transferred to the area below the adhesive application component 22; in the limiting component 23, the fixing plate 231 is fixed inside the device body 1, and the connecting spring 232 connects the fixing plate 231 to the driver 233. The driver 233 drives the drive roller 234 to limit and guide the material.

[0035] Working principle: The main body 1 of the adhesive coating device is equipped with a connecting mechanism 2, which includes a material transfer component 21, an adhesive coating component 22, and a limiting component 23. They work together to greatly optimize the adhesive coating process. In the material transfer component 21, a fixed slide 211 is installed on the top of the main body 1. A cylinder 212 is fixed on the top of the fixed slide 211, and its output end is connected to a pneumatic slide 213. The pneumatic slide 213 drives a sliding frame 214 to slide on the top of the fixed slide 211. A cylinder 215 on the sliding frame 214 pushes a suction plate 216 to pick up materials. A guide roller 217 assists in material transfer to achieve precise feeding.

[0036] Regarding the glue application assembly 22, the support frame 221 is fixed to the top of the device body 1, the glue storage tank 222 is installed on the top of the support frame 221 and connected to the pump 224 through the connecting pipe 223; the electric push rod 225 is installed on the top of the inner wall of the support frame 221 and drives the glue spraying frame 226 to move up and down. The glue spraying frame 226 is connected to the glue spraying plate 228. The glue spraying plate 228 is fixed to the inner wall of the limiting frame 227. The glue roller 2210 on the slide rod 229 can slide on the inner wall of the limiting frame 227 to ensure that the glue application is uniform and controllable.

[0037] In the limiting component 23, the fixing plate 231 is fixed inside the device body 1, and the connecting spring 232 connects the fixing plate 231 and the driver 233. The driver 233 drives the driving roller 234 to limit and guide the material. The stop blocks 235 are symmetrically arranged on both sides of the top of the device body 1. The cylinder 236 drives the push plate 237 to slide, which is used to complete the material retraction after the glue is applied. The entire device is controlled by the control panel. The components cooperate with each other, which significantly improves the production efficiency and quality of artificial turf glue application.

[0038] During operation, the material transfer component 21 is started first; cylinder 1 212 pushes the pneumatic slide 213, which in turn drives the slide 214 to move to the appropriate position, cylinder 2 215 extends, and suction plate 216 picks up the artificial turf material. Then, with the assistance of guide roller 217, the material is transferred to the bottom of the glue application component 22.

[0039] When the glue application assembly 22 starts working, the pump 224 pumps the glue in the glue storage tank 222 into the glue spraying frame 226 through the connecting pipe 223, and then the glue spraying frame 226 delivers it to the glue spraying plate 228 for spraying. At the same time, the electric push rod 225 pushes the glue spraying frame 226 downward, and the glue roller 2210 comes into contact with the material under the action of the slide rod 229, spreading the glue evenly.

[0040] The limiting component 23 plays a role throughout the process, driving the roller 234 to stick tightly to the material under the action of the connecting spring 232, ensuring stable material conveying; when the glue is applied, the cylinder 236 is activated, pushing the pusher plate 237 to push the glued material out of the device body 1, completing one glue application process. This cycle is repeated to achieve efficient artificial turf glue application production.

[0041] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An adhesive applicator for artificial turf production, comprising an apparatus body (1), characterized in that: The device body (1) is provided with a connecting mechanism (2), the connecting mechanism (2) includes a material transfer component (21) provided at the rear end of the device body (1), an adhesive application component (22) is provided in the middle section of the device body (1), and a limiting component (23) is provided at the front end of the device body (1). The glue application assembly (22) includes a support frame (221) fixedly connected to the top of the device body (1). A glue storage tank (222) is fixedly installed on the top of the support frame (221). A connecting pipe (223) is connected to the top of the glue storage tank (222). A pump (224) is connected to the other end of the connecting pipe (223). An electric push rod (225) is drivenly connected to the top of the inner wall of the support frame (221). A glue spraying frame (226) is slidably connected to the outer wall of the electric push rod (225). A limit frame (227) is fixedly connected to the bottom of the glue spraying frame (226). A glue spraying plate (228) is fixedly connected to the inner wall of the limit frame (227). A slide rod (229) is slidably connected to the inner wall of the limit frame (227). A glue roller (2210) is rotatably connected to the inner wall of the slide rod (229).

2. The adhesive applicator for artificial turf production according to claim 1, characterized in that: The material transfer assembly (21) includes a fixed slide (211) fixedly connected to the top of the device body (1). A cylinder (212) is fixedly installed on the top of the fixed slide (211). A pneumatic slide (213) is fixedly connected to the output end of the cylinder (212). A sliding frame (214) is slidably connected to the outer wall of the pneumatic slide (213). A cylinder (215) is fixedly installed on the top of the sliding frame (214). A suction plate (216) is fixedly connected to the output end of the cylinder (215). A guide roller (217) is drivenly connected to the inner side of the fixed slide (211).

3. The adhesive applicator for artificial turf production according to claim 1, characterized in that: The limiting component (23) includes a fixing plate (231) fixedly connected to the inner side of the device body (1). A connecting spring (232) is fixedly connected to the inner side of the fixing plate (231). A driver (233) is fixedly connected to the inner side of the connecting spring (232). The driver (233) is driven by a driving roller (234). Stops (235) are fixedly connected to both sides of the top of the device body (1). A cylinder three (236) is fixedly installed on the top of the other side of the device body (1). A pusher plate (237) is fixedly connected to the output end of the cylinder three (236).

4. The adhesive applicator for artificial turf production according to claim 1, characterized in that: The top of the glue spraying plate (228) is connected to the glue spraying frame (226), and the top of the glue spraying frame (226) is connected to the pump (224).

5. The adhesive applicator for artificial turf production according to claim 2, characterized in that: The sliding frame (214) is slidably connected to the top of the fixed frame (211).

6. The adhesive applicator for artificial turf production according to claim 3, characterized in that: The stop (235) is symmetrically arranged on the top of the device body (1).

7. The adhesive applicator for artificial turf production according to claim 3, characterized in that: The pusher plate (237) is slidably connected to the top of the device body (1) and is used to push the material after the glue application is completed to be ejected. The material transfer component (21), the glue application component (22) and the limiting component (23) are controlled by the control panel fixedly installed on the top of the device body (1).

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