Chip capacitor sorting device

By designing a limiting mechanism and a vibration mechanism, the problem of difficult replacement of the sorting plate in existing chip capacitor sorting devices has been solved, enabling flexible sorting of chip capacitors of different sizes and improving the adaptability and practicality of the device.

CN223960074UActive Publication Date: 2026-03-03CHONGQING NATERS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-18
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing surface mount capacitor sorting devices have difficult-to-replace sorting plates, resulting in significant sorting limitations and an inability to adapt to surface mount capacitors of different sizes.

Method used

A chip capacitor sorting device including a limiting mechanism and a vibration mechanism was designed. The combination of the limiting rod and the limiting handle facilitates the disassembly and replacement of the sorting plate. The combination of the damping material sorting plate and the vibration mechanism of the camshaft enables flexible sorting of chip capacitors of different sizes.

Benefits of technology

It enables flexible replacement of sorting plates, adapting to the sorting of surface mount capacitors of different sizes, thus improving the flexibility and practicality of the sorting device.

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Abstract

The utility model relates to a chip capacitor sorting device, and belongs to the technical field of chip capacitor sorting. Comprising a base, a bearing frame, a sorting plate and a vibrating mechanism, the bearing frame is fixedly connected with the base through a connecting plate, the sorting plate is inserted into the bearing frame through a limiting mechanism, baffles are fixedly connected to the upper end and the lower end of the two sides of the bearing frame, and the vibrating mechanism is arranged between the baffles below the bearing frame. According to the chip capacitor sorting device, the limiting mechanism is arranged to be matched with the sorting plates convenient to disassemble, when chip capacitors of different sizes are sorted, the chip capacitors of different sizes can be adapted by changing the used sorting plates, and the chip capacitor sorting device has good flexibility and practicability.
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Description

Technical Field

[0001] This utility model relates to a chip capacitor sorting device, belonging to the field of chip capacitor sorting technology. Background Technology

[0002] Surface mount capacitors are a type of capacitor used in surface mounting technology. Unlike traditional through-hole capacitors, surface mount capacitors are smaller, easier to install, and offer advantages such as low cost and high reliability, making them widely suitable for high-density electronic circuit boards. Surface mount capacitor sorting refers to the quality inspection and screening of surface mount capacitors during the production process to ensure they meet specified performance and quality standards.

[0003] Currently, surface mount capacitors are often sorted by setting up multiple sorting plates. However, this method cannot be adapted to sorting surface mount capacitors of different sizes. When it is necessary to sort surface mount capacitors of other sizes, the sorting plates are also difficult to replace, resulting in significant limitations in sorting. Utility Model Content

[0004] The technical problem this invention aims to solve is that the sorting plates of existing surface-mount capacitor sorting devices are difficult to replace, resulting in significant limitations in sorting.

[0005] To solve the above problems, this utility model provides a chip capacitor sorting device, including a base, a support frame, a sorting plate, and a vibration mechanism. The support frame is fixedly connected to the base through a connecting plate. The sorting plate is inserted into the support frame through a limiting mechanism. Baffles are fixedly connected to the upper and lower ends of both sides of the support frame. The vibration mechanism is located between the baffles below the support frame.

[0006] The limiting mechanism includes a limiting rod and a limiting handle. One end of the limiting rod is fixedly connected to the limiting handle. The limiting handle is fixedly connected to the side of the support frame through a spring sleeved on the outside of the limiting rod. The limiting rod is slidably connected to a slot on the side of the support frame that is adapted to it. The side of the sorting plate is provided with a slot adapted to the limiting component.

[0007] Furthermore: the vibration mechanism includes a motor and a camshaft. The housing of the motor is fixedly connected to one side of the baffle below the support frame. The camshaft is fixedly connected to the output shaft of the motor. The other end of the camshaft is rotatably connected to the baffle on the opposite side of the motor.

[0008] Furthermore, a collection box is provided above the base at a position opposite to the sorting plate.

[0009] Furthermore: the main body of the sorting plate is made of damping material, and the support frame has slopes on both sides.

[0010] Furthermore, the diameter of the slot is larger than the diameter of the limiting rod.

[0011] Furthermore, the lower end of the base is provided with evenly distributed support legs.

[0012] The advantages of this utility model compared with the prior art are as follows:

[0013] This patent, through the setting of a limiting mechanism and a sorting plate that is easy to disassemble, allows for the sorting of surface mount capacitors of different sizes by changing the sorting plate used, thus providing good flexibility and practicality. Attached Figure Description

[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0015] Figure 1 The present invention relates to a structure for a surface mount capacitor sorting device. Figure 1 .

[0016] Figure 2 This is a cross-sectional view of a chip capacitor sorting device according to the present invention.

[0017] Figure 3 This is a cross-sectional view of the limiting mechanism of a chip capacitor sorting device according to the present invention.

[0018] Figure 4 The present invention relates to a structure for a surface mount capacitor sorting device. Figure 2 .

[0019] In the attached image:

[0020] 1. Base; 11. Collection box; 2. Support frame; 21. Baffle; 22. Slide; 3. Sorting plate; 31. Slot; 4. Vibration mechanism; 41. Motor; 42. Camshaft; 5. Limiting mechanism; 51. Limiting rod; 52. Limiting handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Combined with appendix Figure 1-4This utility model provides a chip capacitor sorting device, including a base 1, a support frame 2, a sorting plate 3, and a vibration mechanism 4. The support frame 2 is fixedly connected to the base 1 via a connecting plate. The lower end of the base 1 is provided with evenly distributed support legs. The sorting plate 3 is inserted into the support frame 2 via a limiting mechanism 5. The support frame 2 has ramps 22 on both sides to facilitate the sliding of the chip capacitors. The limiting mechanism 5 includes a limiting rod 51 and a limiting handle 52. One end of the limiting rod 51 is fixedly connected to the limiting handle 52. The limiting handle 52 is fixedly connected to the side of the support frame 2 via a spring sleeved on the outside of the limiting rod 51. The limiting rod 51 is slidably connected to a corresponding slot on the side of the support frame 2. The side of the sorting plate 3 is provided with a mechanism for the limiting mechanism 4. The slot 31 is adapted to the component. The diameter of the slot 31 is larger than the diameter of the limiting rod 51 so that the sorting plate 3 can vibrate when it is impacted by the vibration mechanism 4. When sorting the chip capacitors, the chip capacitors are placed on the slide 22 at the upper end of the support frame 2 by the external feeding mechanism. Under the influence of gravity, the chip capacitors slide down to the sorting plate 3 and are sorted. When it is necessary to adjust the sorting plate 3 to accommodate the size of different chip capacitors, pull the limiting handles 52 on both sides of the sorting plate 3 to move it out of the slot 31 of the sorting plate 3. Take it out and replace it with other sorting plates 3. Then release the limiting handles 52. The limiting rod 51 is inserted into the corresponding slot 31 by the spring to limit the sorting plate 3.

[0023] Combined with appendix Figure 1 , 2 Both the upper and lower ends of the support frame 2 are fixedly connected to baffles 21. The upper baffle 21 can prevent the chip capacitors from sliding off the side of the support frame 2. The vibration mechanism 4 is located between the baffles 21 below the support frame 2. The vibration mechanism 4 includes a motor 41 and a camshaft 42. The housing of the motor 41 is fixedly connected to one side of the baffle 21 below the support frame 2. The camshaft 42 is fixedly connected to the output shaft of the motor 41. The other end of the camshaft 42 is rotatably connected to the baffle 21 on the opposite side of the motor 41. A collection box 11 is provided above the base 1 at the opposite position of the sorting plate 3. The main body of the sorting plate 3 is made of damping materials such as rubber. During sorting, the motor 41 drives the camshaft 42 to rotate and periodically impact the sorting plate 3, causing the chip capacitors on the sorting plate 3 to vibrate and slowly fall. During the sorting process, the chip capacitors fall from the sorting plate 3 into the collection box 11.

[0024] The working principle of this application is as follows:

[0025] When sorting surface mount capacitors, the capacitors are placed on the ramp 22 at the top of the support frame 2 by an external feeding mechanism. Under the influence of gravity, the capacitors slide down to the sorting plate 3 and are sorted. When the sorting plate 3 needs to be adjusted to accommodate different sizes of surface mount capacitors, the limiting handles 52 on both sides of the sorting plate 3 are pulled to move it out of the slot 31 of the sorting plate 3. It is then removed and replaced with another sorting plate 3. The limiting handles 52 are then released, and the limiting rods 51 are inserted into the corresponding slots 31 by the spring to limit the sorting plate 3. During sorting, the motor 41 drives the camshaft 42 to rotate and periodically impacts the sorting plate 3, causing the surface mount capacitors on the sorting plate 3 to vibrate and slowly fall. During the sorting process, the surface mount capacitors fall from the sorting plate 3 into the collection box 11.

[0026] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A surface mount capacitor sorting device, characterized in that: The system includes a base (1), a support frame (2), a sorting plate (3), and a vibration mechanism (4). The support frame (2) is fixedly connected to the base (1) via a connecting plate. The sorting plate (3) is inserted into the support frame (2) via a limiting mechanism (5). Baffles (21) are fixedly connected to the upper and lower ends of both sides of the support frame (2). The vibration mechanism (4) is located between the baffles (21) below the support frame (2). The limiting mechanism (5) includes a limiting rod (51) and a limiting handle (52). One end of the limiting rod (51) is fixedly connected to the limiting handle (52). The limiting handle (52) is fixedly connected to the side of the support frame (2) by a spring sleeved on the outside of the limiting rod (51). The limiting rod (51) is slidably connected to a slot on the side of the support frame (2) that is compatible with it. The side of the sorting plate (3) is provided with a slot (31) that is compatible with the limiting component.

2. The chip capacitor sorting device according to claim 1, characterized in that: The vibration mechanism (4) includes a motor (41) and a camshaft (42). The housing of the motor (41) is fixedly connected to one side of the baffle (21) below the support frame (2). The camshaft (42) is fixedly connected to the output shaft of the motor (41). The other end of the camshaft (42) is rotatably connected to the baffle (21) on the opposite side of the motor (41).

3. The chip capacitor sorting device according to claim 1, characterized in that: A collection box (11) is provided above the base (1) at a position opposite to the sorting plate (3).

4. The chip capacitor sorting device according to claim 1, characterized in that: The main material of the sorting plate (3) is made of damping material, and the support frame (2) has slopes (22) on both sides.

5. The chip capacitor sorting device according to claim 1, characterized in that: The diameter of the slot (31) is larger than the diameter of the limiting rod (51).

6. The chip capacitor sorting device according to claim 3, characterized in that: The base (1) has evenly distributed support legs at its lower end.