Remote controller function segmentation test equipment

Abstract

The utility model relates to the technical field of remote controller testing equipment, in particular to remote controller function segmented testing equipment which comprises a feeding line, a supporting table, a testing mechanism and AOI detection equipment, a feeding device is arranged on one side of the supporting table, the input end of the feeding device corresponds to the output end of the feeding line, and the output end of the testing mechanism corresponds to the output end of the feeding line. A shell pressing mechanism and a transfer table are arranged on the supporting table, and manipulators are arranged in the feeding device and the testing mechanism; the transfer table comprises a supporting frame, an electric sliding table and an objective table, the electric sliding table is fixedly arranged on the supporting frame, the output end of the electric sliding table is connected with the objective table, the objective table is provided with a bearing groove matched with the remote controller, the remote controller is subjected to optical detection through the AOI detection equipment, the shape of the remote controller is detected, and the remote controller can be detected through the AOI detection equipment. The detection efficiency is high, meanwhile, the labor cost is avoided, and the production cost of the remote controller is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of remote control testing equipment, and in particular to a remote control function segmentation testing equipment. Background Technology

[0002] A remote control is a wireless transmitting device that uses modern digital encoding technology to encode button information and emits light waves via infrared diodes. The received infrared signal is converted into an electrical signal by the receiver, which then decodes and demodulates the signal to extract the corresponding instructions to control devices such as set-top boxes and perform the required operations. A remote control is a device used for remotely controlling machinery. Modern remote controls mainly consist of integrated circuit boards and circuits that generate different messages. The remote control transmitting circuit includes two circuits: an encoder and a 38kHz carrier signal generator. In applications that do not require multiplexed control, conventional integrated circuits can be used to construct a limited number of infrared remote control transmitting and receiving circuits.

[0003] Existing remote controls require testing after production to inspect buttons and appearance, identify and reject defective products, and improve overall product quality. For example, Chinese Patent Publication No. CN216420236U discloses "An Integrated Device for Pressing Shells and Button Detection," which includes a first conveying device, a pressing device, a flipping device, a button detection device, and a second conveying device. The first conveying device includes a moving mechanism and a fixture connected to the moving mechanism. The fixture carries the remote control and has a positioning structure that supports the front cover of the remote control. The pressing device includes a lifting mechanism and a pressing component connected to the lifting mechanism, which is driven to move up and down by the lifting mechanism.

[0004] However, in actual use, after the remote control is pressed and tested, it is easy for it to deform under force and become a defective product. Manually picking it out is not only inefficient, but also requires additional labor costs, which increases costs. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies, such as the low efficiency and additional labor costs associated with manually picking out deformed defective products, and to propose a remote control function segmentation testing device.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] Design a remote control function segmentation testing device, including a feeding line, a support platform, a testing mechanism, and an AOI inspection device. A feeding device is provided on one side of the support platform, and the input end of the feeding device corresponds to the output end of the feeding line. A shell pressing mechanism and a transfer platform are provided on the support platform, and the output end of the transfer platform corresponds to the input end of the testing mechanism. A robotic arm is provided in both the feeding device and the testing mechanism.

[0008] The transfer station includes a support frame, an electric slide, and a loading platform. The electric slide is fixedly mounted on the support frame, and the output end of the electric slide is connected to the loading platform. The loading platform has a support groove that cooperates with the remote control.

[0009] Furthermore, a rotary cylinder is fixedly connected to the output end of the electric slide, and the output end of the rotary cylinder is fixedly connected to the platform.

[0010] Furthermore, the AOI inspection equipment includes a scanning section, a main unit section, and a conveyor belt, with the conveyor belt passing through the scanning section and the main unit section.

[0011] Furthermore, the scanning section includes a support cover and a scanning head. The support cover is disposed on the conveyor belt, and the scanning head is disposed inside the support cover and corresponds to the conveyor belt.

[0012] Furthermore, the pressing mechanism includes a test platform, a moving platform, and a pressing component. A flipping mechanism is provided on one side of the test platform, and a motor is fixedly mounted on the test platform. The output shaft of the motor is fixedly connected to a screw threadedly connected to the moving platform.

[0013] Furthermore, the flipping mechanism includes a flipping table and pneumatic grippers. A flipping component is provided inside the flipping table, and a mounting base that is rotatably connected to the flipping component is provided on the flipping table. All pneumatic grippers are fixedly mounted on the mounting base.

[0014] The remote control function segmentation testing device proposed in this utility model has the following advantages:

[0015] In this invention, the remote control is optically inspected using AOI (Automated Optical Inspection) equipment to detect its shape and remove defective products. This method is highly efficient, avoids labor costs, and reduces the production cost of the remote control.

[0016] Secondly, in this invention, a robotic arm and a transfer platform are used to transfer the remote control. A rotary cylinder is set up to facilitate the adjustment of the remote control's angle, making it easier for the robotic arm to grip and place the remote control, thus improving detection efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a remote control function segmentation testing device proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the main unit of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the electric slide table of this utility model;

[0020] Figure 4 This is an enlarged structural diagram of region A of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the support cover of this utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the tilting table of this utility model.

[0023] In the diagram: 1. Feeding line; 2. Support platform; 3. Testing mechanism; 4. AOI testing equipment; 41. Scanning section; 411. Support cover; 42. Main unit; 43. Conveyor belt; 5. Feeding device; 51. Robotic arm; 6. Pressing mechanism; 61. Testing platform; 62. Moving platform; 63. Pressing assembly; 64. Tilting mechanism; 641. Tilting platform; 642. Pneumatic gripper; 65. Motor; 66. Screw; 67. Tilting assembly; 68. Mounting base; 7. Transfer platform; 71. Support frame; 72. Electric slide; 73. Loading platform; 74. Rotary cylinder. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Reference Figure 1-6 A remote control function segmentation testing device includes a feeding line 1, a support platform 2, a testing mechanism 3, and an AOI testing device 4. A feeding device 5 is provided on one side of the support platform 2. The input end of the feeding device 5 corresponds to the output end of the feeding line 1. A pressing mechanism 6 and a transfer platform 7 are provided on the support platform 2. The output end of the transfer platform 7 corresponds to the input end of the testing mechanism 3. A robotic arm 51 is provided inside both the feeding device 5 and the testing mechanism 3.

[0026] The transfer station 7 includes a support frame 71, an electric slide 72, and a loading platform 73. The electric slide 72 is fixedly mounted on the support frame 71, and the output end of the electric slide 72 is connected to the loading platform 73. The loading platform 73 has a loading groove that cooperates with the remote control.

[0027] In this invention, the remote control is optically inspected by the AOI inspection equipment 4 to detect its shape and remove defective products. This method is highly efficient, avoids labor costs, and reduces the production cost of the remote control. The remote control is transported by the robotic arm 51 and the transfer table 7, which further improves the inspection efficiency.

[0028] Furthermore, in this embodiment, a rotary cylinder 74 is fixedly connected to the output end of the electric slide 72, and the output end of the rotary cylinder 74 is fixedly connected to the platform 73. The angle of the remote control is adjusted by the rotary cylinder 74, which facilitates the robotic arm 51 to grip and place the remote control.

[0029] Furthermore, in this embodiment, the AOI inspection device 4 includes a scanning section 41, a main unit section 42, and a conveyor belt 43. The conveyor belt 43 passes through the scanning section 41 and the main unit section 42. The remote controller to be inspected is sequentially scanned and inspected by the conveyor belt through the scanning section 41, thereby improving the inspection efficiency.

[0030] It should be noted that, in this embodiment, the scanning part 41 includes a support cover 411 and a scanning head. The support cover 411 is disposed on the conveyor belt 43, and the scanning head is disposed inside the support cover 411 and corresponds to the conveyor belt 43. The scanning head scans the remote control on the conveyor belt 43 and uploads the scanned data to the host part 42 for comparison.

[0031] Furthermore, in this embodiment, the pressing mechanism 6 includes a test platform 61, a moving platform 62, and a pressing component 63. A flipping mechanism 64 is provided on one side of the test platform 61, and a motor 65 is fixedly installed on the test platform 61. The output shaft of the motor 65 is fixedly connected to a screw 66 that is threadedly connected to the moving platform 62. The screw 66 is driven to rotate by the motor 65 to adjust the position of the moving platform 62, so as to facilitate the robot arm to grasp and place the object.

[0032] More specifically, in this embodiment, the flipping mechanism 64 includes a flipping table 641 and pneumatic grippers 642. A flipping component 67 is provided inside the flipping table 641, and a mounting base 68 that is rotatably connected to the flipping component 67 is rotatably provided on the flipping table 641. The pneumatic grippers 642 are all fixedly provided on the mounting base 68. By setting the flipping component 67 to drive the mounting base 68 to rotate, the pneumatic grippers 642 drive the remote control held to rotate, flipping the remote control to the other side, thereby performing a shell pressing operation or a button pressing test.

[0033] Working method: During operation, the remote controller is transferred by the robot arm 51 and the transfer station 7 to improve the detection efficiency. The remote controller is pressed and tested by the shell pressing mechanism 6. The remote controller to be tested is passed through the scanning part 41 by the conveyor belt. The scanning part 41 scans the remote controller on the conveyor belt 43 with the scanning head and uploads the scanned data to the host part 42 for comparison.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A remote control function segmentation testing device, comprising a feeding line (1), a support platform (2), a testing mechanism (3), and an AOI inspection device (4), characterized in that, A feeding device (5) is provided on one side of the support platform (2). The input end of the feeding device (5) corresponds to the output end of the feeding line (1). A pressing mechanism (6) and a transfer platform (7) are provided on the support platform (2). The output end of the transfer platform (7) corresponds to the input end of the testing mechanism (3). A robot arm (51) is provided in both the feeding device (5) and the testing mechanism (3). The transfer station (7) includes a support frame (71), an electric slide (72), and a loading platform (73). The electric slide (72) is fixedly mounted on the support frame (71). The output end of the electric slide (72) is connected to the loading platform (73). The loading platform (73) has a loading slot that cooperates with the remote control.

2. The remote control function segmentation testing device according to claim 1, characterized in that: The output end of the electric slide (72) is fixedly connected to a rotary cylinder (74), and the output end of the rotary cylinder (74) is fixedly connected to the platform (73).

3. The remote control function segmentation testing device according to claim 1, characterized in that: The AOI detection device (4) includes a scanning part (41), a main unit (42) and a conveyor belt (43), the conveyor belt (43) passing through the scanning part (41) and the main unit (42).

4. The remote control function segmentation testing device according to claim 3, characterized in that: The scanning section (41) includes a support cover (411) and a scanning head. The support cover (411) is disposed on the conveyor belt (43), and the scanning head is disposed inside the support cover (411) and corresponds to the conveyor belt (43).

5. The remote control function segmentation testing device according to claim 1, characterized in that: The pressing mechanism (6) includes a test platform (61), a moving platform (62), and a pressing component (63). A flipping mechanism (64) is provided on one side of the test platform (61). A motor (65) is fixedly installed on the test platform (61). The output shaft of the motor (65) is fixedly connected to a screw (66) that is threadedly connected to the moving platform (62).

6. A remote control function segmentation testing device according to claim 5, characterized in that: The flipping mechanism (64) includes a flipping table (641) and pneumatic grippers (642). A flipping component (67) is provided inside the flipping table (641). A mounting base (68) that is rotatably connected to the flipping component (67) is provided on the flipping table (641). The pneumatic grippers (642) are all fixedly mounted on the mounting base (68).

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