Scratch-proof device for plate shearing machine

By designing a rotatable protective cover and drive assembly on the shearing machine, the problem of scratches caused by flying debris from the shearing machine is solved, achieving both operator safety and ease of operation.

CN223960992UActive Publication Date: 2026-03-03XIANGYANG YUFENG AUTO PARTS MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

The debris generated by the shearing machine during operation may fly and cause cuts to the operator, and existing guards cannot provide quick protection.

Method used

Design a rotatable protective cover. A drive component drives a flip-top assembly and a rotating rod to achieve rapid flipping of the protective cover. A foot pedal controls the rotation and reset of the protective cover to ensure operator safety.

Benefits of technology

During the cutting process, the protective cover can automatically flip to protect the operator, and automatically reset after cutting is completed, freeing up the operator's hands and improving the convenience and safety of scratch protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal shearing, and discloses a scratch-proof device for a plate shearing machine, which comprises the plate shearing machine, a protective cover and a driving component, the protective cover is rotatably arranged in front of a shearing opening, the driving component drives the protective cover to move, and the protective cover is driven by the driving component to turn over upwards or downwards in front of the shearing opening. Compared with the prior art, the plate shearing machine has the following advantages and effects that during shearing, a worker can exert force on the foot rest lever in a pedaling mode, so that the flip cover assembly can drive the protective cover to rotate after being stressed, the protective cover abuts against the surface of a plate after being rotated, chippings splashed out of a shearing opening are protected through the protective cover, and the working efficiency is improved. When the rear plate continues to be conveyed and sheared, only force application to the foot rest lever needs to be canceled, the protective cover is automatically retracted, force application through hands is not needed in the whole process, the two hands are liberated to guarantee feeding convenience of the plate, and meanwhile scratch-proof protection can be rapidly improved.
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Description

Technical Field

[0001] This utility model relates to the field of metal shearing technology, and in particular to an anti-scratch device for a shearing machine. Background Technology

[0002] In the production of vehicle parts, shearing machines can cut sheet metal quickly and accurately into the required shapes and sizes, providing high-quality raw materials for subsequent processing steps. This ensures the accuracy and consistency of vehicle parts and helps improve the overall quality and performance of the vehicle.

[0003] Shearing machines generate a large amount of debris during operation. During production, this debris may fly out and come into direct contact with operators, causing cuts.

[0004] Based on the above, the inventor believes that while shearing machines are often equipped with protective covers to prevent workers from being scratched, the feeding and shearing operations of sheet metal are relatively frequent, making it difficult to quickly provide workers with protection against splashing and scratches. Utility Model Content

[0005] The purpose of this invention is to provide a scratch-resistant device for shearing machines, which provides quick scratch protection.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a scratch-resistant device for a shearing machine, comprising a shearing machine, wherein a shearing opening is provided on the front side of the shearing machine;

[0007] Its features include: a protective cover rotatably disposed in front of the shearing opening and a drive assembly for driving the protective cover to move, wherein the protective cover can be flipped up or down in front of the shearing opening under the drive of the drive assembly;

[0008] The drive assembly includes flip-up assemblies located at both ends of the protective cover, and the two flip-up assemblies are fixed together by a foot pedal.

[0009] A further feature of this invention is that rotating rods are fixedly installed on the left and right sides of the protective cover, and the rotating rods are connected to the shearing machine for rotation via a mounting bracket.

[0010] By adopting the above technical solution, the protective cover can rotate rapidly with the rotating rod as the fulcrum.

[0011] A further feature of this invention is that the protective cover is connected to the flip cover assembly via a rotating rod.

[0012] By adopting the above technical solution, the flip cover assembly can drive the protective cover to rotate or reset.

[0013] A further feature of this invention is that the flip-top assembly includes a rack, a gear coaxially fixed with the rotating rod, and a slide that is fixed at the top end to the rack, wherein the rack and the gear mesh with each other.

[0014] By adopting the above technical solution, the gear can be driven to rotate, thereby causing the rotating rod to rotate.

[0015] A further feature of this invention is that the outer side of the carriage slides in a sliding fit with the sleeve frame.

[0016] By adopting the above technical solution, the carriage can be installed and used stably.

[0017] A further feature of this invention is that the carriage has a polygonal outline, and the outer side of the frame is fixed to the shearing machine.

[0018] By adopting the above technical solution, the carriage can move up and down stably without circumferential rotation.

[0019] A further feature of this invention is that a reset assembly is provided on the slide.

[0020] By adopting the above technical solution, a reset force is provided to the downward-moving carriage through the reset component.

[0021] A further feature of this invention is that the reset assembly includes a pressure plate fixed to the outside of the slide, and a spring is provided at the bottom end of the pressure plate, with the upper and lower ends of the spring respectively fixedly connected to the pressure plate and the support plate.

[0022] By adopting the above technical solution, the spring can quickly reset the device after the pressure is removed.

[0023] A further feature of this invention is that the shearing machine has an opening on its side that connects to the bottom.

[0024] By adopting the above technical solution, the height of the through hole is greater than the maximum travel of the carriage.

[0025] A further feature of this invention is that the foot pedal is integrally fixed at both ends, which then extend through the openings and are fixedly connected to the slide.

[0026] The beneficial effects of this utility model are:

[0027] During shearing, workers can apply force by stepping on the foot pedal, causing the flip-top assembly to rotate and press against the surface of the workpiece. This allows debris ejected from the shearing cut to pass through the protective cover. When the workpiece is being further conveyed and sheared, simply release the force on the foot pedal, and the protective cover will automatically retract. The entire process requires no manual effort, freeing up both hands to ensure convenient workpiece feeding and quickly improving scratch protection. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 A schematic diagram of the anti-scratch device for a shearing machine provided in this embodiment of the present invention;

[0030] Figure 2 This is a schematic diagram of the flip-top assembly in an embodiment of the present utility model;

[0031] Figure 3 This is a schematic diagram of the carriage structure in an embodiment of this utility model.

[0032] In the diagram, 1 is the shearing machine; 2 is the protective cover; 3 is the flip-top assembly; 4 is the foot pedal; 11 is the shearing port; 12 is the through port; 21 is the rotating rod; 22 is the mounting bracket; 31 is the rack; 32 is the gear; 33 is the slide; 34 is the sleeve; 35 is the pressure plate; 36 is the spring; and 37 is the support plate. Detailed Implementation

[0033] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0034] This utility model embodiment specifically provides a scratch-resistant device for a shearing machine. Please refer to... Figures 1-3 The device includes a shearing machine 1, with a shearing opening 11 on the front side of the shearing machine 1. The anti-scratch device also includes a protective cover 2 that is rotatably disposed in front of the shearing opening 11 and a drive assembly that drives the protective cover 2 to move.

[0035] Driven by the drive assembly, the protective cover 2 can be flipped up or down in front of the shearing port 11. This ensures that the protective cover 2 is not flipped when the plate is being fed, allowing the plate to be smoothly fed into the shearing port 11 for shearing. When the plate is being sheared, the protective cover 2 can be rotated forward so that the bottom of the protective cover 2 contacts the upper surface of the plate. When there is debris splashing in the shearing port 11, the protective cover 2 can provide protection for the workers.

[0036] Specifically, the drive assembly includes flip-top assemblies 3 located at both ends of the protective cover 2. The two flip-top assemblies 3 are fixed together by a foot pedal 4, which allows the protective cover 2 to be quickly flipped and reset via the flip-top assemblies 3. The foot pedal 4 frees up the operator's hands, allowing them to directly step on the foot pedal 4 when controlling the flipping of the protective cover 2.

[0037] During implementation, rotating rods 21 are fixedly installed on the left and right sides of the protective cover 2. The rotating rods 21 are rotated in coordination with the shearing machine 1 through the mounting frame 22. The mounting frame 22 is fixedly connected to the outside of the shearing machine 1, so that the protective cover 2 can rotate rapidly with the rotating rods 21 as the fulcrum.

[0038] The protective cover 2 is connected to the flip cover assembly 3 via a rotating rod 21, thereby enabling the flip cover assembly 3 to drive the protective cover 2 to rotate or reset.

[0039] Furthermore, the flip cover assembly 3 includes a rack 31, a gear 32 coaxially fixed with the rotating rod 21, and a slide 33 whose top end is fixed to the rack 31. The rack 31 and the gear 32 mesh with each other. When the rack 31 moves downward in a straight line, it can drive the gear 32 to rotate, thereby causing the rotating rod 21 to rotate and drive the protective cover 2 to rotate forward.

[0040] The outer side of the slide 33 slides in conjunction with the sleeve 34, enabling the slide 33 to be installed and used stably.

[0041] During implementation, the carriage 33 has a polygonal outline, the outer side of the frame 34 is fixed to the shearing machine 1, and the inner wall of the frame 34 has a polygonal outline that matches the carriage 33, so that the carriage 33 can move up and down stably without circumferential rotation.

[0042] Specifically, a reset assembly is provided on the carriage 33 to provide a reset force to the lowered carriage 33.

[0043] The reset assembly includes a pressure plate 35 fixed to the outside of the slide 33. A spring 36 is provided at the bottom of the pressure plate 35. The upper and lower ends of the spring 36 are fixedly connected to the pressure plate 35 and the support plate 37, respectively. The support plate 37 is fixedly connected to the outer wall of the shearing machine 1. Thus, when the slide 33 moves down, it can be quickly reset by the spring 36 after the pressure is released.

[0044] During implementation, the shearing machine 1 has a through-hole 12 on its side that connects to the bottom, and the height of the through-hole 12 is greater than the maximum travel of the carriage 33.

[0045] The foot pedal 4 is fixedly connected to the slide 33 after both ends pass through the opening 12. When the staff steps on the foot pedal 4, it can drive the slide 33 to move vertically downward, thereby causing the gear 32 to drive the protective cover 2 to flip forward for protection. When the foot pedal force is removed, the protective cover 2 can be quickly reset. It is easy to operate and can quickly provide safety protection for the staff.

[0046] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0047] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A scratch-resistant device for a shearing machine, comprising a shearing machine (1) and a shearing opening (11) provided on the front side of the shearing machine (1); Its features are: It also includes a protective cover (2) that is rotatably disposed in front of the shearing opening (11) and a drive assembly that drives the protective cover (2) to move. Under the drive of the drive assembly, the protective cover (2) can be flipped up or down in front of the shearing opening (11). The drive assembly includes flip-top assemblies (3) located at both ends of the protective cover (2), and the two flip-top assemblies (3) are fixed together by a foot pedal (4).

2. The anti-scratch device for a shearing machine according to claim 1, characterized in that: The protective cover (2) has rotating rods (21) fixedly installed on the left and right sides. The rotating rods (21) are rotated in coordination with the shearing machine (1) through the mounting bracket (22).

3. The anti-scratch device for a shearing machine according to claim 2, characterized in that: The protective cover (2) is connected to the flip cover assembly (3) via a rotating rod (21).

4. The anti-scratch device for a shearing machine according to claim 3, characterized in that: The flip-top assembly (3) includes a rack (31), a gear (32) coaxially fixed with the rotating rod (21), and a slide (33) whose top end is fixed to the rack (31). The rack (31) and the gear (32) mesh with each other.

5. The anti-scratch device for a shearing machine according to claim 4, characterized in that: The outer side of the slide (33) is in sliding engagement with the sleeve (34).

6. The anti-scratch device for a shearing machine according to claim 5, characterized in that: The carriage (33) has a polygonal outline, and the outer side of the frame (34) is fixed to the shearing machine (1).

7. The anti-scratch device for a shearing machine according to claim 6, characterized in that: A reset assembly is provided on the slide (33).

8. The anti-scratch device for a shearing machine according to claim 7, characterized in that: The reset assembly includes a pressure plate (35) fixed to the outside of the slide (33), and a spring (36) is provided at the bottom end of the pressure plate (35). The upper and lower ends of the spring (36) are fixedly connected to the pressure plate (35) and the support plate (37) respectively.

9. The anti-scratch device for a shearing machine according to claim 8, characterized in that: The shearing machine (1) has a through-hole (12) on its side that connects to the bottom.

10. The anti-scratch device for a shearing machine according to claim 9, characterized in that: The foot pedal (4) is fixed in one piece, with both ends passing through the opening (12) and then fixedly connected to the slide (33).