Double-station cutter edging equipment

Abstract

The utility model discloses double-station cutter edging equipment, and relates to the technical field of cutter edging equipment. The machine comprises a shell, a machining table is arranged in the shell, two Y-axis driving assemblies are arranged on the upper side of the machining table, two X-axis driving assemblies are arranged on the upper side of the machining table, a mounting plate is arranged on the upper sides of the X-axis driving assemblies, and a Z-axis driving mechanism is arranged on the upper side of the mounting plate. By arranging the driving mechanism, the edging mechanism and the X-Y-Z three-axis linkage driving assembly, precise displacement of a cutter and an edging component in a three-dimensional space is achieved, the angle of a grinding wheel is flexibly adjusted and controlled through an adjusting motor, edging precision is greatly improved, it is guaranteed that the quality of a cutting edge is high, and the defect that traditional precision is insufficient is overcome; efficient driving operation is matched, the machining period is shortened, the production efficiency is improved, operation is convenient and fast, workers can easily control the device through a control panel, and the labor intensity is reduced.

Description

Technical Field

[0001] This utility model belongs to the technical field of cutting tool sharpening equipment, specifically, it relates to a dual-station cutting tool sharpening device. Background Technology

[0002] In the cutting tool manufacturing industry, tool sharpening is a crucial process that directly affects the performance and quality of the tool. Traditional tool sharpening methods have dominated for a long time, mainly relying on manual operation to complete the sharpening and broaching work. Manual sharpening, with the long-term accumulated experience of the craftsmen, has to a certain extent ensured the progress of tool production.

[0003] However, this traditional manual sharpening method requires a high level of experience from the craftsman. Training a skilled sharpening craftsman requires a lot of time and effort, resulting in high labor costs. On the other hand, manual operation makes it difficult to guarantee the precision and consistency of knife sharpening. Knives sharpened by different craftsmen vary in terms of cutting edge angle and sharpness, leading to unstable product quality. Moreover, manual operation is inefficient and cannot meet the needs of large-scale, high-efficiency modern production, thus restricting the development of the knife manufacturing industry.

[0004] In view of this, this utility model is hereby proposed. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a dual-station tool sharpening device.

[0006] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A dual-station tool sharpening device includes: a housing, a machining table inside the housing, two Y-axis drive assemblies on the upper side of the machining table, two X-axis drive assemblies on the upper side of the machining table, a mounting plate on the upper side of the X-axis drive assemblies, a Z-axis drive mechanism on the upper side of the mounting plate, a mounting shell on one side of the Z-axis drive mechanism, two sharpening mechanisms on one side of the mounting shell, a fixing plate on the upper side of the Y-axis drive assemblies, and a clamping assembly on the upper side of the fixing plate.

[0008] By setting up a drive mechanism and a sharpening mechanism, the drive assembly with X, Y, and Z axes linkage enables precise positioning of the tool and sharpening components in three-dimensional space. Adjusting the motor flexibly controls the grinding wheel angle, greatly improving sharpening accuracy and ensuring superior cutting edge quality. This overcomes the shortcomings of insufficient precision in traditional methods. The dual-station parallel processing, combined with efficient drive operation, shortens the processing cycle, improves production efficiency, and is easy to operate. Workers can easily control it through the control panel, reducing labor intensity.

[0009] Preferably, the X-axis drive assembly includes a mounting guide rail mounted on the upper side of the machining table, a threaded rod rotatably fitted on the inner wall of the mounting guide rail, a drive block threaded onto the threaded rod, a movable seat fixedly connected to the upper side of the drive block, a drive motor mounted on one side of the mounting guide rail, and dust covers fixedly connected to both sides of the movable seat.

[0010] Preferably, the output end of the drive motor is fixedly connected to one end of the threaded rod, the movable seat is slidably fitted on the mounting rail, and the opposite sides of the two dust covers are fixedly connected to the inner wall of the mounting rail.

[0011] Preferably, the sharpening mechanism includes an adjusting motor installed on the inner wall of the mounting housing, a connecting plate fixedly connected to the output end of the adjusting motor, a sharpening motor installed on one side of the connecting plate, and a resin diamond grinding wheel fixedly connected to the output end of the sharpening motor.

[0012] Preferably, a collection shell is installed on the upper side of the processing table, and a slag discharge pipe is installed on the lower side of the collection shell.

[0013] Preferably, a collection box is provided on the lower side of the inner wall of the housing, and a mounting frame is fixedly connected to the lower side of the inner wall of the processing table. A magnetic separation roller is installed on one side of the mounting frame, and a scraper that cooperates with the magnetic separation roller is installed on one side of the collection box.

[0014] Preferably, a dust collection box is installed on the lower side of the inner wall of the housing and is fixedly connected to the collection box, and an alarm light is installed on the upper side of the housing.

[0015] Preferably, a control panel is installed on one side of the housing, two doors are rotatably fitted on one side of the housing, and side panels are provided on both sides of the housing.

[0016] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the following advantages at the same time:

[0017] By setting up a drive mechanism and a sharpening mechanism, the drive assembly with X, Y, and Z axes linkage enables precise positioning of the tool and sharpening components in three-dimensional space. Adjusting the motor flexibly controls the grinding wheel angle, greatly improving sharpening accuracy and ensuring superior cutting edge quality. This overcomes the shortcomings of insufficient precision in traditional methods. The dual-station parallel processing, combined with efficient drive operation, shortens the processing cycle, improves production efficiency, and is easy to operate. Workers can easily control it through the control panel, reducing labor intensity.

[0018] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0019] The accompanying drawings described below are merely some embodiments. Those skilled in the art can obtain other drawings based on these drawings without any creative effort.

[0020] In the picture:

[0021] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of an embodiment of the present utility model;

[0023] Figure 3 This is a schematic diagram of the internal structure of the housing according to an embodiment of the present invention;

[0024] Figure 4 This is a schematic diagram of the magnetic separator roller installation structure according to an embodiment of the present invention;

[0025] Figure 5 This is a schematic diagram of the blade-sharpening mechanism according to an embodiment of the present invention;

[0026] Figure 6 This is a schematic diagram of the X-axis drive assembly structure according to an embodiment of the present invention.

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 1. Housing; 2. Machining table; 3. Y-axis drive assembly; 4. X-axis drive assembly; 41. Mounting guide rail; 42. Threaded rod; 43. Drive block; 44. Moving seat; 45. Drive motor; 46. Dust cover; 5. Mounting plate; 6. Z-axis drive mechanism; 7. Mounting housing; 8. Sharpening mechanism; 81. Adjusting motor; 82. Connecting plate; 83. Sharpening motor; 84. Resin diamond grinding wheel; 9. Fixing plate; 10. Clamping assembly; 11. Collection housing; 12. Slag discharge pipe; 13. Collection box; 14. Mounting frame; 15. Magnetic separation roller; 16. Scraper; 17. Dust collection box; 18. Alarm light; 19. Control panel; 20. Box door; 21. Side plate.

[0029] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0031] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0032] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0033] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0034] In the description of this utility model, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0035] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0036] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0037] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0038] Example 1

[0039] Please refer to Figure 1-6A dual-station tool sharpening device includes: a housing 1, a processing table 2 inside the housing 1, two Y-axis drive assemblies 3 and two X-axis drive assemblies 4 on the upper side of the processing table 2, a mounting plate 5 on the upper side of the X-axis drive assemblies 4, a Z-axis drive mechanism 6 on the upper side of the mounting plate 5, a mounting shell 7 on one side of the Z-axis drive mechanism 6, two sharpening mechanisms 8 on one side of the mounting shell 7, a fixing plate 9 on the upper side of the Y-axis drive assemblies 3, and a clamping assembly 10 on the upper side of the fixing plate 9. A collection shell 11 is mounted on the upper side of the processing table 2, and a slag discharge pipe 12 is mounted on the lower side of the collection shell 11. A collection box 13 is mounted on the lower side of the inner wall of the housing 1, and a mounting frame 14 is fixedly connected to the lower side of the inner wall of the processing table 2. A magnetic separation roller 15 is mounted on one side of the mounting frame 14, and a scraper 16 cooperating with the magnetic separation roller 15 is mounted on one side of the collection box 13. A dust collection box 17, which is fixedly connected to the collection box 13, is installed on the lower side of the inner wall of the housing 1, and an alarm light 18 is installed on the upper side of the housing 1. A control panel 19 is installed on one side of the housing 1, and two doors 20 are rotatably fitted on one side of the housing 1. Side plates 21 are provided on both sides of the housing 1.

[0040] Implementation process: First, the tool to be sharpened is placed on the clamping assembly 10. The fixing plate 9 provides stable support for the clamping assembly 10. The Y-axis drive assembly 3 can precisely control the position of the fixing plate 9 and the tool in the Y-axis direction to adapt to the processing start point requirements of tools of different sizes, ensuring that the tool can be accurately aligned with the subsequent sharpening processing position. During the sharpening process, the generated metal chips and other waste materials will fall. The collection shell 11 is arranged on the upper side of the processing table 2 to collect most of the waste materials. The waste materials can be discharged through the slag discharge pipe 12. At the same time, the waste materials falling on the lower side of the inner wall of the shell 1 will be attracted by the magnetic separation roller 15. As the magnetic separation roller 15 rotates, the scraper 16 will remove the attracted waste materials. Metal scrap is scraped and collected, achieving initial separation of metal scrap from other impurities and improving the convenience of scrap recycling. Dust collection box 17 further collects fine dust generated during processing to prevent dust pollution of the working environment. Operators can set parameters and control the operation of the entire equipment through control panel 19. During equipment operation, if a fault or abnormal situation occurs, alarm light 18 will light up to remind operators to handle it in time and ensure the safety and stability of equipment operation. Box door 20 facilitates operators to perform maintenance, tool replacement and scrap cleaning inside the equipment. Side plate 21 provides a certain degree of protection and structural support for the equipment.

[0041] Benefits of implementation: It has two independent processing stations, which can simultaneously sharpen two tools. Compared with traditional single-station equipment, the processing efficiency is greatly improved, which can effectively meet the needs of large-scale tool production, shorten the production cycle, and reduce production costs.

[0042] Example 2

[0043] The X-axis drive assembly 4 includes a mounting guide rail 41 mounted on the upper side of the machining table 2. A threaded rod 42 is rotatably fitted onto the inner wall of the mounting guide rail 41. A drive block 43 is threaded onto the threaded rod 42. A movable seat 44 is fixedly connected to the upper side of the drive block 43. A drive motor 45 is mounted on one side of the mounting guide rail 41. Dust covers 46 are fixedly connected to both sides of the movable seat 44. The output end of the drive motor 45 is fixedly connected to one end of the threaded rod 42. The movable seat 44 is slidably fitted onto the mounting guide rail 41. The opposite sides of the two dust covers 46 are fixedly connected to the inner wall of the mounting guide rail 41.

[0044] Implementation process: The Y-axis drive assembly 3, X-axis drive assembly 4, and Z-axis drive mechanism 6 have the same structure and working principle. This article only shows the internal structure of the X-axis drive assembly 4. When the tool is clamped in place, the drive motor 45 starts, and its output end drives the threaded rod 42 to rotate. Since the drive block 43 is threadedly engaged with the threaded rod 42, and the moving seat 44 is fixedly connected to the drive block 43 and slidably engaged on the mounting guide rail 41, under the rotation drive of the threaded rod 42, the moving seat 44 will move linearly along the mounting guide rail 41, thereby driving the entire sharpening mechanism 8 mounted on it to achieve precise feeding in the X-axis direction, gradually bringing the sharpening component closer to the tool, and providing a suitable cutting position adjustment for the sharpening operation.

[0045] Benefits of implementation: The X, Y, and Z axis drive components work together to achieve precise positioning of the tool in three-dimensional space.

[0046] Example 3

[0047] The sharpening mechanism 8 includes an adjusting motor 81 installed on the inner wall of the mounting housing 7. The output end of the adjusting motor 81 is fixedly connected to a connecting plate 82. A sharpening motor 83 is installed on one side of the connecting plate 82. A resin diamond grinding wheel 84 is fixedly connected to the output end of the sharpening motor 83.

[0048] Implementation process: The Z-axis drive mechanism 6 is responsible for controlling the position of the mounting housing 7 and the sharpening mechanism 8 in the vertical direction (Z-axis). When the tool is accurately positioned in the X and Y axes, the Z-axis drive mechanism 6 drives the sharpening mechanism 8 to descend, so that the resin diamond grinding wheel 84 contacts the cutting edge of the tool. At this time, the sharpening motor 83 starts, driving the resin diamond grinding wheel 84 to rotate at high speed. The adjusting motor 81 can finely adjust the angle of the connecting plate 82 and the sharpening motor 83 as needed, thereby precisely controlling the contact angle between the grinding wheel and the cutting edge of the tool, realizing precise sharpening of the tool. The two stations can perform the above operations simultaneously, greatly improving the processing efficiency.

[0049] Benefits of implementation: The adjusting motor 81 in the blade-sharpening mechanism 8 can also flexibly adjust the grinding wheel angle to ensure high-precision control of the blade-sharpening angle and size, resulting in stable and consistent cutting edge quality of the produced tools, improving product quality and reducing subsequent tool grinding and other finishing processes.

[0050] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the invention, are covered within the scope of the claims of the present utility model.

Claims

1. A double station tool sharpening apparatus, characterized by, The utility model relates to a shell (1), the inside of shell (1) is provided with processing platform (2), the upside of processing platform (2) is provided with two Y axis drive assemblies (3), the upside of processing platform (2) is provided with two X axis drive assemblies (4), the upside of X axis drive assembly (4) is provided with mounting plate (5), the upside of mounting plate (5) is provided with Z axis drive mechanism (6), one side of Z axis drive mechanism (6) is provided with mounting shell (7), one side of mounting shell (7) is provided with two open blade mechanism (8), the upside of Y axis drive assembly (3) is provided with fixed plate (9), the upside of fixed plate (9) is provided with clamping assembly (10). X axis drive assembly (4) includes the mounting guide rail (41) of being installed on the upside of processing platform (2), the inner wall of mounting guide rail (41) is rotatably connected with threaded rod (42), threaded rod (42) is threadedly connected with drive block (43), the upside of drive block (43) is fixedly connected with moving seat (44), one side of mounting guide rail (41) is provided with drive motor (45), both sides of moving seat (44) are fixedly connected with dust cover (46).

2. A two-station tool sharpening apparatus as claimed in claim 1, characterized in that The output end of drive motor (45) is fixedly connected with one end of threaded rod (42), moving seat (44) is slidably connected on mounting guide rail (41), and opposite sides of the two dust covers (46) are fixedly connected with the inner wall of mounting guide rail (41).

3. A two-station tool sharpening apparatus as claimed in claim 2, wherein, Open blade mechanism (8) includes the adjusting motor (81) of being installed on the inner wall of mounting shell (7), the output end of adjusting motor (81) is fixedly connected with connecting plate (82), one side of connecting plate (82) is provided with open blade motor (83), the output end of open blade motor (83) is fixedly connected with resin diamond wheel (84).

4. A two-station tool sharpening apparatus as claimed in claim 1, wherein, The upside of processing platform (2) is provided with collecting shell (11), and the lower side of collecting shell (11) is provided with slag discharge pipe (12).

5. A two-station tool sharpening apparatus as claimed in claim 1, wherein, The lower side of the inner wall of shell (1) is provided with collecting box (13), the lower side of the inner wall of processing platform (2) is fixedly connected with mounting frame (14), one side of mounting frame (14) is provided with magnetic separation roller (15), and one side of collecting box (13) is provided with scraper (16) matched with magnetic separation roller (15).

6. A two-station tool sharpening apparatus as claimed in claim 1, wherein, The lower side of the inner wall of shell (1) is provided with dust collecting box (17) fixedly connected with collecting box (13), and the upper side of shell (1) is provided with alarm lamp (18).

7. A two-station tool sharpening apparatus as claimed in claim 6, characterised in that, One side of shell (1) is provided with control panel (19), one side of shell (1) is rotatably connected with two cabinet doors (20), and both sides of shell (1) are provided with side plates (21).

8. A two-station tool sharpening apparatus as claimed in claim 1, wherein, ​

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