Novel hollow glass production device
By introducing structures such as sliding frames, positioning arc plates, and inclined scrapers into the insulating glass production equipment, real-time positioning of the glass and collection of glass fragments are achieved, solving the problems of energy waste and low efficiency of traditional equipment, and improving production efficiency and energy saving effect.
Patent Information
- Application Number
- CN202520562106.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-28
AI Technical Summary
Traditional insulated glass edging equipment runs continuously when there is no glass sheet to be ground, resulting in energy waste and increased production costs, which affects processing efficiency.
An insulated glass production device was designed, which includes a sliding frame, a positioning arc plate, and a grinding roller. This device enables real-time positioning and limiting of the glass, and, combined with the power-off control of the grinding machine, stops the grinding process in a timely manner. It also collects debris through a slanted scraper and a collection box, reducing the need for manual cleaning.
It effectively avoids energy waste, reduces production costs, improves processing efficiency, simplifies the cleaning process, and enhances the level of automation in production.
Smart Images
Figure CN223961039U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass production equipment technology, and in particular to a novel insulated glass production device. Background Technology
[0002] Insulating glass has many superior properties compared to ordinary double-glazed glass, and has therefore gained recognition worldwide. Insulating glass is a glass product that consists of two or more panes of glass that are effectively and evenly separated and sealed around the perimeter, creating a space with dry gas between the glass layers.
[0003] Insulating glass is made by bonding two (or three) panes of glass to an aluminum alloy frame containing a desiccant using a high-strength, high-airtightness composite adhesive. It is a high-performance sound and heat insulation glass. Glass edging equipment is one of the earliest and most widely used mechanical equipment in the deep processing of insulating glass. Its main function is to grind the glass flat to facilitate better bonding between the glass panes.
[0004] The above-mentioned device has the following drawbacks: once the traditional edging device is started, it will run continuously, regardless of whether there are glass sheets to be ground on the conveying device. This will cause energy waste and increase the production cost of enterprises. Therefore, a new type of insulating glass production device is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a new type of insulating glass production device, which aims to improve the problem that in the prior art, regardless of whether there are glass sheets to be ground on the conveying device, energy will be wasted, thereby increasing the production cost of enterprises.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a novel insulating glass production device, comprising a power supply frame, a sub-frame, a conveyor belt, a processing mechanism, and an auxiliary mechanism. The processing mechanism includes a compression spring fixedly connected to one inner wall of the power supply frame. A sliding frame is slidably connected to one inner wall of the power supply frame. A start button is fixedly connected to one inner wall of the power supply frame. A positioning arc plate is fixedly connected to the outer wall of the sliding frame away from the start button. A limit wheel is rotatably connected to the inner side of the positioning arc plate via a bearing. A grinding machine is fixedly connected to one outer wall of the positioning arc plate. A grinding roller is fixedly connected to the output end of the grinding machine. A wiring is fixedly connected to the top outer wall of the grinding machine. An auxiliary frame is fixedly connected to one outer wall of the sub-frame.
[0007] As a further description of the above technical solution: the auxiliary mechanism includes a rotating rod, which is rotatably connected to the inner wall of one side of the power supply frame via a bearing. An inclined scraper is fixedly connected to the rotating rod, and a torsion spring is fixedly connected to the rotating rod. A collection box is snapped into the bottom inner wall of the power supply frame.
[0008] As a further description of the above technical solution: the end of the compression spring away from the power supply frame is fixedly connected to the outer wall of one side of the sliding frame, and the sliding frame is symmetrical to the start button.
[0009] As a further description of the above technical solution: there are several limiting wheels, and the several limiting wheels are respectively rotatably connected to the inner side wall of the positioning arc plate and the auxiliary frame through bearings.
[0010] As a further description of the above technical solution: the grinding roller is rotatably connected to the inner wall of one side of the positioning arc plate, the circuit is electrically connected to the start button, and the length and width of the auxiliary frame are adapted to the length and width of the positioning arc plate.
[0011] As a further description of the above technical solution: the inclined scraper is slidably connected to the outer side wall of the conveyor belt equipment, and the end of the torsion spring away from the rotating rod is fixedly connected to the inner side wall of the power supply frame.
[0012] As a further description of the above technical solution: the inclined scraper is slidably connected to the outer side wall of the conveyor belt equipment, and the end of the torsion spring away from the rotating rod is fixedly connected to the inner side wall of the power supply frame.
[0013] As a further description of the above technical solution: a sub-frame is fixedly connected to one outer wall of the power supply frame, the conveyor belt equipment is fixedly connected to one inner wall of the power supply frame, and a feed plate is fixedly connected to one inner wall of the power supply frame.
[0014] This utility model has the following beneficial effects:
[0015] 1. In this utility model, by setting up structures such as sliding frame, positioning arc plate, and grinding roller, the insulating glass is positioned and moved horizontally in real time. At the same time, the edges and corners of the insulating glass are ground during the limiting process. When the limiting is released, the grinding machine is powered off and stopped. This improves the problem that regardless of whether there is glass to be ground on the conveying device, it will cause energy waste, thereby increasing the production cost of enterprises, and also solves the problem that manually fixing the glass affects the production and processing efficiency.
[0016] 2. In this utility model, by setting up structures such as inclined scrapers, torsion springs, and debris collection boxes, the debris generated during the grinding of insulating glass is scraped off and collected, which improves the problem of needing to stop production equipment for regular manual cleaning, thus affecting the processing efficiency. Attached Figure Description
[0017] Figure 1 This is a split front view diagram of a novel insulating glass production device proposed in this utility model;
[0018] Figure 2 This is a cross-sectional schematic diagram of a novel insulating glass production apparatus proposed in this utility model;
[0019] Figure 3 This is a schematic diagram of the processing mechanism of a novel insulating glass production device proposed in this utility model;
[0020] Figure 4 This is a schematic diagram of the auxiliary mechanism of a novel insulating glass production device proposed in this utility model.
[0021] Legend:
[0022] 1. Power supply frame; 2. Sub-frame; 3. Conveyor belt equipment; 4. Feeding plate; 5. Processing mechanism; 50. Compression spring; 51. Sliding frame; 52. Start button; 53. Positioning arc plate; 54. Limit wheel; 55. Grinding machine; 56. Grinding roller; 57. Circuit; 58. Auxiliary frame; 6. Auxiliary mechanism; 61. Rotating rod; 62. Inclined scraper; 63. Torsion spring; 64. Collection box. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figures 1-3This utility model provides an embodiment of a novel insulating glass production apparatus, comprising a power supply frame 1, a sub-frame 2 mounted on the power supply frame 1, a conveyor belt 3 mounted on the power supply frame 1, a processing mechanism 5 mounted on the power supply frame 1, and an auxiliary mechanism 6 mounted on the power supply frame 1. The processing mechanism 5 includes a compression spring 50, which is fixedly connected to the inner wall of one side of the power supply frame 1. A sliding frame 51 is slidably connected to the inner wall of one side of the power supply frame 1. A start button 52 is fixedly connected to the inner wall of one side of the power supply frame 1. A positioning arc plate 53 is fixedly connected to the outer wall of the sliding frame 51 on the side away from the start button 52. The inner side wall of the arc plate 53 is rotatably connected to the limiting wheel 54 via a bearing. The limiting wheel 54 allows the flexible clamped central control glass to move horizontally. A grinding machine 55 is fixedly connected to one side outer wall of the positioning arc plate 53. The grinding machine 55 is used to adjust the rotation and extension of the grinding roller 56 and adjust the spacing of the grinding roller 56. The above structure is existing technology and therefore will not be described in detail. The output end of the grinding machine 55 is fixedly connected to the grinding roller 56. The grinding roller 56 is used to grind and smooth the edges and corners of the central control glass. A wire 57 is fixedly connected to the top outer wall of the grinding machine 55. An auxiliary frame 58 is fixedly connected to one side outer wall of the sub-frame 2.
[0025] Reference Figures 2-4 One end of the compression spring 50 away from the power supply frame 1 is fixedly connected to the outer wall of the sliding frame 51. The sliding frame 51 is symmetrical to the start button 52. There are several limit wheels 54. The limit wheels 54 are rotatably connected to the inner wall of the positioning arc plate 53 and the auxiliary frame 58 through bearings. The grinding roller 56 is rotatably connected to the inner wall of the positioning arc plate 53. The circuit 57 is electrically connected to the start button 52. By setting the start button 52 to be squeezed by the sliding frame 51, the circuit 57 supplies power to and cuts off power to the grinding machine 55. The length and width of the auxiliary frame 58 are adapted to the length and width of the positioning arc plate 53. A secondary frame 2 is fixedly connected to the outer wall of the power supply frame 1. The conveyor belt device 3 is fixedly connected to the inner wall of the power supply frame 1. The conveyor belt device 3 drives the hollow glass to move. A feeding plate 4 is fixedly connected to the inner wall of the power supply frame 1.
[0026] Reference Figures 3-4The auxiliary mechanism 6 includes a rotating rod 61, which is rotatably connected to the inner wall of one side of the power supply frame 1 via a bearing. A slanted scraper 62 is fixedly connected to the rotating rod 61, and a torsion spring 63 is fixedly connected to the rotating rod 61. The torsion spring 63 generates a continuous torque on the rotating rod 61. A collection box 64 is snapped into the bottom inner wall of the power supply frame 1 to collect the scraped glass processing impurities. The slanted scraper 62 is slidably connected to the outer wall of the side of the conveyor belt device 3. The end of the torsion spring 63 away from the rotating rod 61 is fixedly connected to the inner wall of one side of the power supply frame 1. The slanted scraper 62 is slidably connected to the outer wall of the side of the conveyor belt device 3 to scrape away impurities on the conveyor belt device 3. The end of the torsion spring 63 away from the rotating rod 61 is fixedly connected to the inner wall of one side of the power supply frame 1.
[0027] Working principle: The insulating glass unit is placed on the conveyor belt 3, and then the conveyor belt 3 is turned on to move the insulating glass unit, so that the insulating glass unit contacts the positioning arc plate 53 and is fixed towards the center. At the same time, the positioning arc plate 53 is compressed and moves, which drives the sliding frame 51 to move. The sliding frame 51 moves to compress the spring 50. At the same time, the sliding frame 51 moves to press the start button 52, which energizes the circuit 57 to start the grinding machine 55. Simultaneously, the positioning arc plate 53 and the limiting wheels 54 on the auxiliary frame 58 flexibly clamp the insulating glass unit horizontally, reducing the processing time for manually clamping and separating the insulating glass unit. This improves production efficiency. Simultaneously, the grinding machine 55 starts, causing the grinding roller 56 to rotate. The rotating grinding roller 56 grinds and smooths the edges and corners of the insulating glass. After the insulating glass continuously moves to the outside of the feeding plate 4 on the limit wheel 54, the compression spring 50 pushes the sliding frame 51 to move the positioning arc plate 53, causing the sliding frame 51 to move away from the start button 52, returning the start button 52 to its original position. This de-energizes the grinding machine 55, stopping the grinding components from working and achieving energy saving. Meanwhile, as the conveyor belt 3 moves, the inclined scraper 62 scrapes away surface glass impurities, which then fall into the collection box 64 for collection, facilitating later cleaning and replacement by personnel.
[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A novel insulating glass production apparatus, comprising a power supply frame (1), characterized in that: A subframe (2) is provided on the power supply frame (1), a conveyor belt device (3) is provided on the power supply frame (1), a processing mechanism (5) is provided on the power supply frame (1), and an auxiliary mechanism (6) is provided on the power supply frame (1). The processing mechanism (5) includes a compression spring (50), which is fixedly connected to the inner wall of one side of the power supply frame (1). A sliding frame (51) is slidably connected to the inner wall of one side of the power supply frame (1), and a start button is fixedly connected to the inner wall of one side of the power supply frame (1). Button (52), the sliding frame (51) is fixedly connected to the outer wall of the side away from the start button (52) with a positioning arc plate (53), the inner side wall of the positioning arc plate (53) is rotatably connected to a limit wheel (54) through a bearing, a grinding machine (55) is fixedly connected to the outer wall of the positioning arc plate (53), a grinding roller (56) is fixedly connected to the output end of the grinding machine (55), a line (57) is fixedly connected to the top outer wall of the grinding machine (55), and an auxiliary frame (58) is fixedly connected to the outer wall of the sub-frame (2).
2. The novel insulating glass production apparatus according to claim 1, characterized in that: The auxiliary mechanism (6) includes a rotating rod (61), which is rotatably connected to the inner wall of one side of the power supply frame (1) via a bearing. A slanted scraper (62) is fixedly connected to the rotating rod (61), and a torsion spring (63) is fixedly connected to the rotating rod (61). A collection box (64) is snapped into the bottom inner wall of the power supply frame (1).
3. The novel insulating glass production apparatus according to claim 1, characterized in that: The end of the compression spring (50) away from the power supply frame (1) is fixedly connected to the outer wall of one side of the sliding frame (51), which is symmetrical to the start button (52).
4. The novel insulating glass production apparatus according to claim 1, characterized in that: There are several limiting wheels (54), and the several limiting wheels (54) are respectively connected to the inner side wall of the positioning arc plate (53) and the auxiliary frame (58) by bearings.
5. A novel insulating glass production apparatus according to claim 1, characterized in that: The grinding roller (56) is rotatably connected to the inner wall of one side of the positioning arc plate (53), the circuit (57) is electrically connected to the start button (52), and the length and width of the auxiliary frame (58) are adapted to the length and width of the positioning arc plate (53).
6. A novel insulating glass production apparatus according to claim 2, characterized in that: The inclined scraper (62) is slidably connected to the outer side wall of the conveyor belt equipment (3), and the end of the torsion spring (63) away from the rotating rod (61) is fixedly connected to the inner side wall of the power supply frame (1).
7. A novel insulating glass production apparatus according to claim 2, characterized in that: A sub-frame (2) is fixedly connected to one side of the outer wall of the power supply frame (1), the conveyor belt device (3) is fixedly connected to one side of the inner wall of the power supply frame (1), and a feed plate (4) is fixedly connected to one side of the inner wall of the power supply frame (1).