Novel automatic discharging and film covering integrated device

Abstract

The utility model relates to the technical field of open mills, and discloses a novel automatic blanking and laminating integrated device which comprises a mounting frame, a fixing frame is fixedly connected to the lower part of the right side of the mounting frame, a motor is fixedly connected to the upper part of the fixing frame, and a rotating rod I is rotatably connected to the front side in the mounting frame; a first gear is fixedly connected to the exterior of the right side of the first rotating rod, a driving roller is fixedly connected to the outer side of the first rotating rod, a second rotating rod is rotationally connected to the rear side of the interior of the mounting frame, a second gear is fixedly connected to the exterior of the right side of the second rotating rod, and a driven roller is fixedly connected to the outer side of the second gear. And the collecting device is used for collecting the film-coated material. According to the automatic blanking device for the open mill, through the cooperation of the air cylinder, the scraper blade, the driving roller, the driven roller, the scraper blade, the blanking groove, the material collecting frame and the like, the automatic blanking of the open mill is realized, and the consumption of manpower resources in the use process of the open mill is reduced.

Description

Technical Field

[0001] This utility model relates to the field of open mill technology, and in particular to a novel automatic feeding and coating integrated device. Background Technology

[0002] With the continuous advancement of industrialization, processing equipment for rubber, plastics, and other materials is gradually developing towards automation and intelligence. In this process, the open mill, as an important production equipment, is widely used in the mixing, grinding, and molding processes of the rubber and plastics industries. Traditionally, the operation of an open mill often requires manual intervention for material feeding and cleaning. Specifically, after the open mill starts running, workers need to manually scrape the material off the roller surface or manually feed it using other methods. This manual operation not only consumes a lot of manpower but can also lead to low production efficiency and even certain safety hazards due to improper operation. Utility Model Content

[0003] To overcome the above shortcomings, this utility model provides a novel automatic feeding and coating integrated device, which aims to improve the problem that the open mill in the prior art cannot perform automatic feeding and consumes a lot of human resources during use.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a novel automatic feeding and coating integrated device, comprising a mounting frame, a fixed frame fixedly connected to the lower right side of the mounting frame, a motor fixedly connected to the upper part of the fixed frame, a rotating rod rotatably connected to the front inside the mounting frame, a gear rotatably connected to the outer right side of the rotating rod rotatably, a drive roller fixedly connected to the outer side of the rotating rod rotatably, a rotating rod rotatably connected to the rear inside the mounting frame, a gear rotatably connected to the outer right side of the rotating rod rotatably, a driven roller fixedly connected to the outer side of the gear rotatably, and a material receiving assembly provided on the right side of the mounting frame for receiving the coating material.

[0005] As a further description of the above technical solution:

[0006] The material receiving assembly includes a cylinder, which is fixedly connected to the right side of the mounting frame. A scraper is fixedly connected to the output end of the cylinder. A material discharge trough is provided at the lower part of the mounting frame. A support frame is fixedly connected to the lower part of the mounting frame. A material collection frame is slidably connected inside the support frame. A handle is fixedly connected to the front side of the material collection frame.

[0007] As a further description of the above technical solution:

[0008] Both the driving roller and the driven roller are made of stainless steel, the scraper is made of polyurethane, and the fixing frame is made of aluminum alloy.

[0009] As a further description of the above technical solution:

[0010] The first gear meshes with the second gear, and the motor output end is fixedly connected to the first rotating rod.

[0011] As a further description of the above technical solution:

[0012] The mounting bracket has baffles fixedly connected to both the front and rear sides inside.

[0013] As a further description of the above technical solution:

[0014] The scraper is slidably connected to the lower part of the driving roller and the driven roller, and the output end of the cylinder passes through the mounting frame.

[0015] As a further description of the above technical solution:

[0016] The driving roller and the driven roller are rotatably connected to the inner wall of the mounting frame.

[0017] This utility model has the following beneficial effects:

[0018] 1. In this utility model, by controlling the starting cylinder, the cylinder runs and drives the scraper to slide under the active roller and the driven roller. The scraper slides and scrapes the bottom of the active roller and the driven roller, causing the coating material to detach from the active roller and the driven roller. The coating material falls into the collection frame through the feeding chute. Finally, the handle is pulled to make the handle drive the collection frame to detach from the support frame. In this way, the open mill can be automatically fed, reducing the human resource consumption during the use of the open mill.

[0019] 2. In this utility model, stainless steel is used to ensure the strength and durability of the active and driven rollers, polyurethane is used to ensure the wear resistance of the scraper, and aluminum alloy is used to ensure the strength of the fixing frame while reducing the weight of the overall device, thereby ensuring the service life of the device. Attached Figure Description

[0020] Figure 1 This is a perspective view of a novel automatic feeding and coating integrated device proposed in this utility model;

[0021] Figure 2 for Figure 1 Enlarged view of point A in the image;

[0022] Figure 3 This is a cross-sectional view of the mounting frame of a novel automatic feeding and coating integrated device proposed in this utility model.

[0023] Legend:

[0024] 1. Mounting frame; 2. Fixing frame; 3. Motor; 4. Rotating rod one; 5. Gear one; 6. Drive roller; 7. Rotating rod two; 8. Gear two; 9. Driven roller; 10. Baffle; 11. Cylinder; 12. Scraper; 13. Feed chute; 14. Support frame; 15. Collection frame; 16. Handle. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Reference Figures 1-3 This utility model provides an embodiment of a novel automatic feeding and coating integrated device, comprising a mounting frame 1, a fixing frame 2 fixedly connected to the lower right side of the mounting frame 1, a motor 3 fixedly connected to the upper part of the fixing frame 2, a rotating rod 4 rotatably connected to the front inside the mounting frame 1, a gear 5 fixedly connected to the outer right side of the rotating rod 4, a drive roller 6 fixedly connected to the outer side of the rotating rod 4, a rotating rod 7 rotatably connected to the rear inside the mounting frame 1, a gear 8 fixedly connected to the outer right side of the rotating rod 7, a driven roller 9 fixedly connected to the outer side of the gear 8, and a material receiving assembly provided on the right side of the mounting frame 1 for receiving the coating material. The material receiving assembly includes a pneumatic... Cylinder 11 is fixedly connected to the right side of mounting frame 1. Scraper 12 is fixedly connected to the output end of cylinder 11. A material trough 13 is provided at the lower part of mounting frame 1. A support frame 14 is fixedly connected to the lower part of mounting frame 1. A material collection frame 15 is slidably connected inside the support frame 14. A handle 16 is fixedly connected to the front side of the material collection frame 15. Gear 1 5 and gear 2 8 mesh with each other. The output end of motor 3 is fixedly connected to rotating rod 1 4. Baffles 10 are fixedly connected to both the front and rear sides inside the mounting frame 1. Scraper 12 is slidably connected to the lower part of drive roller 6 and driven roller 9. The output end of cylinder 11 passes through mounting frame 1. Drive roller 6 and driven roller 9 are rotatably connected to the inner wall of mounting frame 1.

[0027] When automatic feeding of the coating material is required, the system first controls the start cylinder 11 to start running and drive the scraper 12 to slide along the lower part of the drive roller 6 and driven roller 9. The scraper 12 scrapes off the coating material at the bottom of the drive roller 6 and driven roller 9 through the sliding action, so that the coating material can be smoothly removed from the roller surface. Then, the removed coating material falls smoothly into the collection frame 15 through the feeding trough 13 for collection. Finally, the handle 16 is pulled to drive the collection frame 15 to detach from the support frame 14 and complete the material collection and removal operation. This automated process greatly reduces the need for manual intervention, realizes the automatic feeding function of the open mill, significantly reduces the human resource consumption during use, and improves production efficiency.

[0028] Reference Figures 1-3 Both the driving roller 6 and the driven roller 9 are made of stainless steel, the scraper 12 is made of polyurethane, and the fixed frame 2 is made of aluminum alloy.

[0029] The driving roller 6 and driven roller 9 are made of stainless steel to ensure strength and durability, and can withstand greater pressure and friction during long-term operation. This ensures that the rollers will not be affected by wear or deformation when operating at high speed. Their excellent corrosion resistance also ensures stability in various working environments. The polyurethane material ensures good wear resistance of the scraper 12, which can effectively reduce wear during the scraping process and ensure that the scraper 12 can maintain good working condition during long-term use. The aluminum alloy frame 2 significantly reduces the weight of the overall device, which not only improves the operational flexibility of the device, but also reduces the burden on the equipment. This results in a device that not only has high strength and high durability, but also ensures the service life of the device.

[0030] Working principle: When automatic feeding of the coating material is required, the start cylinder 11 is controlled to drive the scraper 12 to slide under the drive roller 6 and driven roller 9. The scraper 12 slides and scrapes the bottom of the drive roller 6 and driven roller 9, causing the coating material to detach from the drive roller 6 and driven roller 9. The coating material falls into the collection frame 15 through the feeding trough 13. Finally, the handle 16 is pulled to cause the collection frame 15 to detach from the support frame 14. This realizes automatic feeding of the open mill and reduces the human resource consumption during the use of the open mill.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel automatic blanking and film covering integrated device, comprising a mounting frame (1), characterized in that: The right lower part of mounting frame (1) is fixedly connected with fixed frame (2), the upper part of fixed frame (2) is fixedly connected with motor (3), the front inside of mounting frame (1) is rotatably connected with rotating rod one (4), the right outside of rotating rod one (4) is fixedly connected with gear one (5), the outside of rotating rod one (4) is fixedly connected with driving roller (6), the rear inside of mounting frame (1) is rotatably connected with rotating rod two (7), the right outside of rotating rod two (7) is fixedly connected with gear two (8), the outside of gear two (8) is fixedly connected with driven roller (9), the right side of mounting frame (1) is provided with material collecting assembly, which is used for collecting material of film.

2. The novel automatic blanking and laminating integrated device according to claim 1, characterized in that: The material collecting assembly includes a cylinder (11), the cylinder (11) is fixedly connected to the right side of the mounting frame (1), the output end of the cylinder (11) is fixedly connected with a scraper (12), the lower part of the mounting frame (1) is provided with a discharging groove (13), the lower part of the mounting frame (1) is fixedly connected with a support frame (14), the inside of the support frame (14) is slidably connected with a material collecting frame (15), the front side of the material collecting frame (15) is fixedly connected with a handle (16).

3. The novel automatic blanking and laminating integrated device according to claim 2, characterized in that: The driving roller (6) and the driven roller (9) are made of stainless steel, the scraper (12) is made of polyurethane, and the fixed frame (2) is made of aluminum alloy.

4. The novel automatic blanking and laminating integrated device according to claim 1, characterized in that: The gear one (5) is engaged with the gear two (8), and the output end of the motor (3) is fixedly connected with the rotating rod one (4).

5. The novel automatic blanking and laminating integrated device according to claim 1, characterized in that: The inside of the mounting frame (1) is fixedly connected with a baffle (10) on both sides.

6. The novel automatic blanking and laminating integrated device according to claim 2, characterized in that: The scraper (12) is slidably connected to the lower part of the driving roller (6) and the driven roller (9), and the output end of the cylinder (11) penetrates the mounting frame (1).

7. The novel automatic blanking and film covering integrated device according to claim 1, characterized in that: The driving roller (6) and the driven roller (9) are rotatably connected to the inner wall of the mounting frame (1).

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