Wool low-temperature dyeing treatment device
By designing a low-temperature wool dyeing device, and utilizing a combination structure of rollers and fabric frames, uniform dyeing of wool products was achieved, solving the problem of low dyeing efficiency in existing technologies and improving dyeing effect and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2026-03-03
AI Technical Summary
In existing wool dyeing vats, wool products can only be simply piled up in the vat during the low-temperature dyeing process, resulting in low dyeing efficiency, inability to effectively open the wool products, and a long time required to achieve the desired dyeing effect.
A low-temperature wool dyeing device is used, including a horizontally placed roller and a fabric frame. The roller is driven by a motor to tumble, and the fabric frame is equipped with a winding shaft and a locking mechanism. Wool products are wound on the winding shaft, and the tumbling of the roller achieves uniform contact with the dye. The device is equipped with a heating device and a temperature and pressure sensor to control the temperature.
This method ensures uniform dye contact with all parts of wool products, improving dyeing efficiency, guaranteeing dyeing results, and shortening dyeing time.
Smart Images

Figure CN223963691U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of dyeing equipment, specifically relating to a low-temperature dyeing device for wool. Background Technology
[0002] Wool is primarily composed of protein and possesses advantages such as good elasticity, strong moisture absorption, and excellent warmth retention. However, wool is not heat-resistant, requiring strict temperature control during the processing of wool products. With advancements in dye technology, current wool product dyeing processes generally employ low-temperature dyeing techniques, effectively protecting the wool. However, in existing dyeing vats, wool products are simply piled up inside, and the tumbling action of the vat fails to effectively open the wool, resulting in low dyeing efficiency and requiring extended periods to achieve the desired dyeing effect. Utility Model Content
[0003] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a wool low-temperature dyeing treatment device, including a roller, the roller is horizontally placed, one end of the roller is provided with a cylinder cover, and the other end is fixedly connected to a cylinder end plate. One side of the cylinder cover is hinged to the roller, and the other side is connected to the roller by a lock. Several support seats are provided below the roller, and several slip rings are connected to the roller. The outer circle of the slip ring is fixedly connected to the support seat. A driven gear is fixedly connected to the roller. The driven gear meshes with the driving gear. The driving gear is driven to rotate by a motor. A fabric frame is placed inside the roller. Both ends of the fabric frame are respectively provided with a fabric winding shaft. The fabric frame is fixed to the roller by a locking mechanism.
[0004] As a preferred embodiment of the above technical solution, the fabric frame includes a front frame and a rear frame. The four corners of the front frame are fixedly connected to the four corners of the rear frame by crossbeams. The fabric is installed inside the front frame and the rear frame respectively around the fabric shaft. Right-angle plates are provided on the outer side of the crossbeams. Right-angle grooves are provided on the crossbeams for the right-angle plates to extend into. The right-angle plates are fixedly connected to the inner wall of the rollers respectively.
[0005] As a preferred embodiment of the above technical solution, self-lubricating plates are fixed to both sides of the right-angle groove and both sides of the right-angle plate, and the self-lubricating plates are made of self-lubricating material.
[0006] As a preferred embodiment of the above technical solution, the locking mechanism includes a plurality of limiting bolts, and a threaded hole for the limiting bolts to be screwed into is provided at one end of the right-angle plate near the cylinder cover.
[0007] As a preferred embodiment of the above technical solution, fabric clamping plates are provided on both sides of the front frame and both sides of the rear frame, and the two ends of the fabric clamping plates are connected to the front frame or the rear frame respectively by adjusting bolts.
[0008] As a preferred embodiment of the above technical solution, each of the adjusting bolts is fitted with a spring, which is clamped between the fabric clamping plate and the front frame or between the fabric clamping plate and the rear frame.
[0009] As a preferred embodiment of the above technical solution, a heating device and a temperature and pressure sensor are installed inside the drum, and the slip ring is an electric slip ring, with the heating device and the temperature and pressure sensor powered by the electric slip ring respectively.
[0010] The beneficial effects of this utility model are: the wool low-temperature dyeing treatment device of this utility model spreads out wool products regularly and tumbles them continuously, so that all parts of the wool products can be evenly contacted with dye, thereby improving the dyeing efficiency of wool and ensuring the dyeing effect. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model;
[0012] Figure 2 This is a schematic diagram of the cross-sectional structure of this practical application;
[0013] Figure 3 This is a cross-sectional structural diagram of this utility model from another angle. Detailed Implementation
[0014] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0015] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0017] like Figure 1-3As shown, a low-temperature wool dyeing device includes a roller 1, which is horizontally positioned. One end of the roller 1 has a cover 2, and the other end is fixedly connected to an end plate 3. One side of the cover 2 is hinged to the roller 1, and the other side is locked to the roller 1. Several support seats 4 are located below the roller 1, and several slip rings 5 are connected to the roller 1. The outer circumference of the slip rings 5 is fixedly connected to the support seats 4. A driven gear 6 is fixedly connected to the roller 1, meshing with a driving gear 7, which is driven by a motor 8. A fabric frame 9 is placed inside the roller 1, with winding shafts 10 at both ends. The fabric frame 9 is fixed to the roller 1 by a locking mechanism. Wool products are sequentially wound onto the winding shafts 10, and then the fabric frame 9 is pushed into the roller 1. After the cover 2 is closed and locked, water is added to the roller 1 through a water inlet pipe, and dye is added to the roller 1 through a feed inlet. After the water inlet and feed port are closed, the motor 8 drives the roller 1 to rotate, causing the entire fabric frame 9 to tumble continuously. The wool product itself forms a stirring effect on the dye, so that all parts of the wool product can quickly and effectively contact the dye, improving the dyeing efficiency of the wool product and ensuring the dyeing effect.
[0018] Furthermore, the fabric frame 9 includes a front frame 11 and a rear frame 12. The four corners of the front frame 11 are fixedly connected to the four corners of the rear frame 12 via crossbeams 13. Fabric shafts 10 are installed inside the front frame 11 and the rear frame 12, respectively. Right-angle plates 14 are provided on the outer side of the crossbeams 13, and right-angle grooves 15 are provided on the crossbeams 13 for the right-angle plates 14 to extend into. The right-angle plates 14 are fixedly connected to the inner wall of the rollers 1. A handle is installed on the front frame 11 for easy pulling of the entire fabric frame 9. Multiple connecting plates can also be provided between the front frame 11 and the rear frame 12 to improve the structural strength of the fabric frame 9. A corresponding number of fabric shafts 10 can also be installed on the connecting plates to prevent adjacent wool products from sticking together. The fabric shafts 10 are rotatably mounted on the fabric frame 9 to avoid scratching the wool products.
[0019] Furthermore, self-lubricating plates are fixed to both sides of the right-angle groove 15 and both sides of the right-angle plate 14, respectively. These self-lubricating plates are made of self-lubricating materials, including copper plates and PEEK plastic plates, which offer good lubrication. Using self-lubricating materials improves the sliding performance of the right-angle plate 14 within the right-angle groove 15, avoiding the use of complex and frequently maintained components such as traditional bearings, balls, and rollers.
[0020] Furthermore, the locking mechanism includes several limiting bolts 16, and the right-angle plate 14 has a threaded hole near the end of the cylinder cover 2 for the limiting bolts 16 to be screwed in. After the wool product is mounted on the fabric frame 9, the fabric frame 9 is pushed into the roller 1, and the limiting bolts 16 are screwed in to keep the fabric frame 9 and the roller 1 fixed.
[0021] Furthermore, clamping plates 17 are respectively provided on both sides of the front frame 11 and both sides of the rear frame 12. The two ends of the clamping plates 17 are connected to the front frame 11 or the rear frame 12 by adjusting bolts 18. The clamping plates 17 are used to clamp the two ends of the wool products, thereby effectively fixing the wool products. Clamping plates 17 in different positions are available to adapt to the dyeing needs of wool products of different lengths.
[0022] Furthermore, each of the adjusting bolts 18 is fitted with a spring 19, which is clamped between the fabric clamping plate 17 and the front frame 11 or between the fabric clamping plate 17 and the rear frame 12. The spring 19 can automatically spring open the fabric clamping plate 17, which facilitates the quick removal of wool products.
[0023] Furthermore, a heating device and a temperature and pressure sensor are installed inside the roller 1, and one of the slip rings 5 is an electric slip ring 5. The heating device and the temperature and pressure sensor are powered through the electric slip ring 5. In addition to having a sliding connection function, the electric slip ring 5 can also supply power and transmit signals under sliding conditions.
[0024] It is worth mentioning that the technical features of the electrical slip ring, motor, heating device and temperature and pressure sensor involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial arrangement of these technical features can be adopted by conventional choices in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated in detail.
[0025] The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and variations based on the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experimentation on the basis of the prior art should be within the scope of protection defined by the claims.
Claims
1. A wool low temperature dyeing treatment apparatus, characterized by, The application relates to a cloth rolling machine, which comprises a rolling drum horizontally arranged, a drum cover arranged at one end of the rolling drum, a drum end plate fixedly connected to the other end of the rolling drum, a side of the drum cover hingedly connected to the rolling drum, the other side of the drum cover connected to the rolling drum through a lock, a plurality of supporting seats arranged below the rolling drum, a plurality of sliding rings connected to the rolling drum, supporting seats fixedly connected to the outer circle of the sliding rings, a driven gear fixedly connected to the rolling drum, the driven gear engaged with a driving gear, the driving gear driven to rotate by a motor, a cloth frame arranged in the rolling drum, winding shafts arranged at the two ends of the cloth frame, the cloth frame fixedly connected to the rolling drum through a locking mechanism, the cloth frame comprising a front frame and a rear frame, the four corners of the front frame fixedly connected to the four corners of the rear frame through cross beams, the winding shafts arranged in the front frame and the rear frame respectively, right-angle plates arranged at the outer sides of the cross beams, right-angle sliding grooves arranged on the cross beams and used for the right-angle plates to extend into, and the inner walls of the rolling drum fixedly connected to the right-angle plates.
2. The wool low temperature dyeing treatment apparatus according to claim 1, wherein Right-angle sliding grooves and right-angle plates are fixedly connected to the two sides of the right-angle sliding grooves and the two sides of the right-angle plates respectively, and the right-angle sliding grooves are made of self-lubricating materials.
3. The wool low temperature dyeing treatment apparatus according to claim 1, wherein The locking mechanism comprises a plurality of limiting bolts, and the right-angle plates are provided with threaded holes close to the drum cover and used for the limiting bolts to be screwed into.
4. The wool low temperature dyeing treatment apparatus according to claim 1, wherein The front frame and the rear frame are respectively provided with cloth clamping plates, and the two ends of the cloth clamping plates are connected to the front frame or the rear frame through adjusting bolts.
5. The wool low temperature dyeing treatment apparatus according to claim 4, wherein Springs are respectively sleeved on the adjusting bolts and clamped between the cloth clamping plates and the front frame or the rear frame.
6. The wool low temperature dyeing treatment apparatus according to claim 1, wherein The rolling drum is provided with a heating device and a temperature and pressure sensor, the sliding ring is an electric sliding ring, and the heating device and the temperature and pressure sensor are respectively supplied with power through the electric sliding ring.