Device for measuring decomposition rate of kiln-entering raw material carbonate

Abstract

The utility model discloses a kiln raw material carbonate decomposition rate measuring device which comprises a first support, a second support and a water tank, adjusting holes are formed in the two sides of the first support and the two sides of the second support, limiting rods are fixedly connected to the inner walls of the first support and the second support, clamping rods are connected to the outer walls of the limiting rods in a sliding mode, and the clamping rods are arranged in the water tank. A clamping sleeve is fixedly connected to one end of the clamping rod, a burette is movably connected to the inner wall of the clamping sleeve, a connecting pipe is arranged at the bottom of the burette, the other end of the connecting pipe is connected with the top of the reaction bottle, and a positioning sleeve is fixedly connected to the inner wall of the water tank; a positioning spring is fixedly connected to the interior of a positioning sleeve, a positioning plate can be driven to position a reaction bottle through an arranged screw rod, shaking of the reaction bottle is avoided, a burette and a gas measuring pipe can be clamped through an arranged clamping sleeve and a fixed plate, the height of the clamping sleeve can be adjusted through an adjusting hole, and the reaction bottle can be conveniently clamped through the adjusting hole. Further, the mounting heights of the burette and the gas measuring pipe can be adjusted.

Description

Technical Field

[0001] This utility model relates to the field of carbonate decomposition rate determination technology, specifically to a device for determining the carbonate decomposition rate of raw materials entering the kiln. Background Technology

[0002] The raw meal carbonate decomposition rate measuring device is mainly used to measure the degree of decomposition of carbonates, mainly calcium carbonate, in raw meal before it enters the cement kiln. This decomposition rate is very important for quality control and energy utilization efficiency in the cement production process.

[0003] In existing kiln raw material carbonate decomposition rate measuring devices, the reaction flask is usually placed directly into the water tank without a clamping device for fixation. The reaction flask is prone to shaking and tipping, which may affect the accuracy of the measurement results. At the same time, the burette and gas measuring tube of the existing kiln raw material carbonate decomposition rate measuring devices are usually mounted on the bracket at a fixed height, and the installation height of the burette and gas measuring tube cannot be adjusted according to actual needs. Utility Model Content

[0004] The purpose of this invention is to provide a device for measuring the carbonate decomposition rate of raw materials entering the kiln, which solves the problems of existing devices for measuring the carbonate decomposition rate of raw materials entering the kiln not having a clamping device in the water tank, thus failing to clamp the reaction flask, causing the reaction flask to shake easily, and the inability to adjust the installation height of the burette and gas measuring tube.

[0005] To achieve the above objectives, a device for determining the carbonate decomposition rate of raw materials entering the kiln is provided, comprising a support frame one, a support frame two, and a water tank. Adjustment holes are provided on both sides of the support frame one and the support frame two. Limiting rods are fixedly connected to the inner walls of the support frame one and the support frame two. A clamping rod is slidably connected to the outer wall of the limiting rod. A clamping sleeve is fixedly connected to one end of the clamping rod, and a fixing block is fixedly connected to the other end of the clamping sleeve. A burette is movably connected to the inner wall of the clamping sleeve to facilitate adjustment of the clamping sleeve's installation height.

[0006] The bottom of the burette is provided with a connecting tube, the other end of which is connected to the top of the reaction flask. A positioning sleeve is fixedly connected to the inner wall of the water tank. A positioning spring is fixedly connected inside the positioning sleeve. A positioning block is fixedly connected to one end of the positioning spring. A positioning plate is fixedly connected to one end of the positioning block. A fixing plate is fixedly connected to the top of the positioning sleeve. A screw is threaded inside the fixing plate. A knob is fixedly connected to one end of the screw. The top of the reaction flask is connected to a three-way gas valve through a connecting tube. A gas measuring tube is movably connected to the bottom of the three-way gas valve. A water jacket is fitted around the gas measuring tube. A thermometer is installed inside the water jacket. The bottom end of the gas measuring tube is connected to a balance bottle through a connecting tube, which facilitates the clamping and positioning of the reaction flask.

[0007] According to the device for determining the carbonate decomposition rate of raw materials entering the kiln, a limiting hole is provided at the top of the clamping rod. The shape and size of the limiting hole match the shape and size of the limiting rod. The clamping rod is slidably connected to the limiting rod through the limiting hole, which facilitates the sliding of the clamping rod.

[0008] According to the device for determining the carbonate decomposition rate of raw materials entering the kiln, a positioning hole is provided on one side of the clamping rod. The diameter of the positioning hole is the same as the diameter of the adjustment hole. A fixing bolt is provided inside the positioning hole and the corresponding adjustment hole. A fixing nut is threaded to the other end of the fixing bolt to facilitate fixing the height of the clamping rod.

[0009] According to the device for determining the carbonate decomposition rate of raw materials entering the kiln, a fixing hole is provided on one side of the fixing block, a fixing bolt is provided inside the fixing hole, and a fixing nut is threaded to the other end of the fixing bolt, which facilitates the clamping and fixing of the burette and the gas measuring tube.

[0010] According to the device for determining the carbonate decomposition rate of raw materials entering the kiln, the shape and size of the positioning block are matched with the shape and size of the positioning sleeve, and the positioning block is slidably connected to the inner wall of the positioning sleeve under the action of the positioning spring, which facilitates the clamping and positioning of the reaction bottle.

[0011] According to the device for determining the carbonate decomposition rate of raw materials entering the kiln, a bearing is fixedly connected to one side of the positioning plate, and one end of the screw is fixedly connected to the inner ring of the bearing to facilitate the rotation of the screw.

[0012] According to the device for measuring the carbonate decomposition rate of raw materials entering the kiln, the fixed plate has a threaded hole inside, and the threaded hole is provided with threads. The threaded hole is engaged with the screw through the threads, which facilitates the adjustment of the position of the positioning plate.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The device for determining the carbonate decomposition rate of raw materials entering the kiln rotates by turning a knob, which in turn drives the screw to rotate. The screw then pushes the positioning plate to clamp and position the reaction bottle, preventing it from shaking during the measurement process. This improves the accuracy of the measurement results and enhances the practicality of the device.

[0015] 2. This device for determining the carbonate decomposition rate of raw materials fed into the kiln is designed to install the burette and gas measuring tube by placing them into the clamping sleeve, inserting fixing bolts into the fixing holes on the fixing plate, connecting the other end of the fixing bolts to the fixing nut, and tightening the fixing nut. The height of the clamping sleeve can be adjusted via the adjustment and positioning holes, thereby allowing for the adjustment of the height of the burette and gas measuring tube, thus improving the applicability of the device.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is a schematic diagram of the structure of the device for measuring the carbonate decomposition rate of raw materials entering the kiln according to this utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of the positioning device of the kiln raw material carbonate decomposition rate measuring device of this utility model.

[0020] Figure 3 This is a cross-sectional view of the positioning device of the kiln raw material carbonate decomposition rate measuring device of this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the support frame of the kiln raw material carbonate decomposition rate measuring device of this utility model.

[0022] Figure 5 This is a three-dimensional structural diagram of the clamping sleeve of the kiln raw material carbonate decomposition rate measuring device of this utility model.

[0023] In the diagram: 1. Support 1; 2. Adjustment hole; 3. Limiting rod; 4. Support 2; 5. Clamping rod; 6. Limiting hole; 7. Positioning hole; 8. Clamping sleeve; 9. Fixing block; 10. Fixing hole; 11. Burette; 12. Connecting pipe; 13. Water tank; 14. Reaction flask; 15. Positioning sleeve; 16. Positioning spring; 17. Positioning block; 18. Positioning plate; 19. Fixing plate; 20. Screw; 21. Knob; 22. Bearing; 23. Gas three-way valve; 24. Water jacket; 25. Thermometer; 26. Gas measuring tube; 27. Balance bottle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 This utility model provides a technical solution: a device for measuring the carbonate decomposition rate of raw materials entering a kiln, including a support 1, a support 4, and a water tank 13. Adjustment holes 2 are provided on both sides of the support 1 and the support 4. Limiting rods 3 are fixedly connected to the inner walls of the support 1 and the support 4. A clamping rod 5 is slidably connected to the outer wall of the limiting rod 3. A clamping sleeve 8 is fixedly connected to one end of the clamping rod 5. A fixing block 9 is fixedly connected to the other end of the clamping sleeve 8. A burette 11 is movably connected to the inner wall of the clamping sleeve 8, which facilitates the installation of the burette 11 and the gas measuring tube 26, and also facilitates the adjustment of the height of the clamping sleeve 8, thereby allowing the installation height of the burette 11 and the gas measuring tube 26 to be adjusted.

[0026] A connecting pipe 12 is provided at the bottom of the burette 11, and the other end of the connecting pipe 12 is connected to the top of the reaction flask 14. A positioning sleeve 15 is fixedly connected to the inner wall of the water tank 13. A positioning spring 16 is fixedly connected inside the positioning sleeve 15. A positioning block 17 is fixedly connected to one end of the positioning spring 16. A positioning plate 18 is fixedly connected to one end of the positioning block 17. A fixing plate 19 is fixedly connected to the top of the positioning sleeve 15. A screw 20 is threaded inside the fixing plate 19. A knob 21 is fixedly connected to one end of the screw 20. The top of the reaction flask 14 is connected to a gas three-way valve 23 through the connecting pipe 12. A gas measuring pipe 26 is movably connected to the bottom of the gas three-way valve 23. A water jacket 24 is fitted outside the gas measuring pipe 26. A thermometer 25 is installed inside the water jacket 24. The bottom end of the gas measuring pipe 26 is connected to a balance bottle 27 through the connecting pipe 12, which facilitates the adjustment of the position of the positioning plate 18, thereby facilitating the clamping and positioning of the reaction flask 14.

[0027] A limiting hole 6 is provided at the top of the clamping rod 5. The shape and size of the limiting hole 6 match the shape and size of the limiting rod 3. The clamping rod 5 is slidably connected to the limiting rod 3 through the limiting hole 6, which facilitates the sliding of the clamping rod 5 and thus the adjustment of the height of the clamping sleeve 8. A positioning hole 7 is provided on one side of the clamping rod 5. The diameter of the positioning hole 7 is the same as the diameter of the adjustment hole 2. A fixing bolt is provided inside the positioning hole 7 and the corresponding adjustment hole 2. The other end of the fixing bolt is threaded with a fixing nut, which facilitates the fixing of the height of the clamping rod 5 and thus the fixing of the height of the clamping sleeve 8. A fixing hole 10 is provided on one side of the fixing block 9. A fixing bolt is provided inside the fixing hole 10, and the other end of the fixing bolt is threaded with a fixing nut. To facilitate the clamping and fixing of the burette 11 and the gas measuring tube 26, the shape and size of the positioning block 17 are matched with the shape and size of the positioning sleeve 15. Under the action of the positioning spring 16, the positioning block 17 is slidably connected to the inner wall of the positioning sleeve 15, which facilitates the adjustment of the position of the positioning block 17, thereby facilitating the clamping and positioning of the reaction flask 14. A bearing 22 is fixedly connected to one side of the positioning plate 18, and one end of the screw 20 is fixedly connected to the inner ring of the bearing 22, which facilitates the rotation of the screw 20. A threaded hole is opened inside the fixing plate 19, and the threaded hole is threaded inside. The threaded hole is engaged with the screw 20 through the thread. The rotation of the screw 20 drives the adjustment of the position of the positioning plate 18, thereby facilitating the clamping and positioning of the reaction flask 14.

[0028] Working principle: Before the measurement, the sampling personnel collect undecomposed raw material samples at the belt scale before the raw material enters the elevator. Ten minutes after collecting the undecomposed raw material, a pre-decomposed raw material sample is collected before the feed pipe of the final preheater enters the kiln tail smoke chamber. After sampling, let it cool slightly for five minutes, and then immediately put the sample into a sealed bottle. After the sampling is completed, if it is necessary to adjust the height of the burette 11 or the gas measuring tube 26, disconnect the connection between the fixing bolts and fixing nuts on both sides of the bracket 1 or bracket 24, adjust the height of the clamping sleeve 8, and then... The height adjustment holes 2 on both sides of bracket 1 or bracket 2 correspond to the positioning holes 7 on the clamping rod 5. The fixing bolts are reinserted and connected to the fixing nuts to complete the height adjustment of the clamping sleeve 8. The burette 11 and the gas measuring tube 26 are placed into the two clamping sleeves 8 respectively. At the same time, the fixing bolts are inserted into the fixing holes 10. The other end of the fixing bolts is connected to the nuts and the nuts are tightened to complete the installation of the burette 11 and the gas measuring tube 26. Thus, the installation height of the burette 11 or the gas measuring tube 26 can be adjusted.

[0029] During the measurement, open the three-way gas valve 23 to allow ventilation to the atmosphere. Raise the balance bottle 27 and raise the solution in the gas measuring tube 26 to the zero mark. Align the instrument with zero point, immediately close the three-way gas valve 23, lower the balance bottle 27, and observe the liquid level change for thirty seconds. If the liquid level does not drop, the seal is qualified. Accurately weigh 0.1 gram of undecomposed raw material sample and place it in the reaction bottle 14 containing two milliliters of distilled water. Immediately shake to disperse the sample and check the seal. If qualified, add five milliliters of hydrochloric acid to the reaction bottle 14 and gently shake until the liquid level no longer drops. Place it in the water trough 13 and start recording the time. After five minutes of reaction, pick up the reaction bottle 14 and gently shake it while observing the liquid level in the gas measuring tube 26 until it stabilizes. Until the reaction bottle 14 stops falling, place it in the middle of the two positioning plates 18 in the water tank 13. Turn the knob 21 to rotate the screw 20. One end of the screw 20 pushes the positioning plate 18 to clamp and position the reaction bottle 14. Lift the balance bottle 27 and move it up and down along the gas measuring tube 26 until the liquid level in the balance bottle 27 is at the same height as the liquid level in the gas measuring tube 26. Read the volume indicated by the gas measuring tube 26. Calculate the carbon dioxide gas content produced after the undecomposed raw material reacts with hydrochloric acid using the formula. Accurately weigh 0.5 grams of pre-decomposed raw material sample and repeat the above operation to determine the carbon dioxide gas content produced after the pre-decomposed raw material reacts with hydrochloric acid. The decomposition rate of the raw material entering the kiln can then be calculated.

[0030] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A device for determining the carbonate decomposition rate of raw materials fed into a kiln, comprising a support frame one (1), a support frame two (4), and a water tank (13), characterized in that, Both sides of the first bracket (1) and the second bracket (4) are provided with adjustment holes (2). The inner walls of the first bracket (1) and the second bracket (4) are fixedly connected with limit rods (3). The outer wall of the limit rod (3) is slidably connected with a clamping rod (5). One end of the clamping rod (5) is fixedly connected with a clamping sleeve (8). The other end of the clamping sleeve (8) is fixedly connected with a fixing block (9). The inner wall of the clamping sleeve (8) is movably connected with a burette (11). The bottom of the burette (11) is provided with a connecting tube (12), the other end of which is connected to the top of the reaction flask (14). A positioning sleeve (15) is fixedly connected to the inner wall of the water tank (13). A positioning spring (16) is fixedly connected inside the positioning sleeve (15). A positioning block (17) is fixedly connected to one end of the positioning spring (16). A positioning plate (18) is fixedly connected to one end of the positioning block (17). A fixing plate (19) is fixedly connected to the top of the positioning sleeve (15). The fixed plate (19) is internally threaded with a screw (20), and one end of the screw (20) is fixedly connected with a knob (21). The top of the reaction bottle (14) is connected to a gas three-way valve (23) through a connecting pipe (12). The bottom of the gas three-way valve (23) is movably connected with a gas measuring tube (26). A water jacket (24) is fitted around the gas measuring tube (26). A thermometer (25) is installed inside the water jacket (24). The bottom end of the gas measuring tube (26) is connected to a balance bottle (27) through a connecting pipe (12).

2. The apparatus for determining the carbonate decomposition rate of raw feedstock as described in claim 1, characterized in that: The clamping rod (5) has a limiting hole (6) at its top. The shape and size of the limiting hole (6) match the shape and size of the limiting rod (3). The clamping rod (5) is slidably connected to the limiting rod (3) through the limiting hole (6).

3. The apparatus for determining the carbonate decomposition rate of raw feedstock as described in claim 1, characterized in that: A positioning hole (7) is provided on one side of the clamping rod (5). The diameter of the positioning hole (7) is the same as the diameter of the adjustment hole (2). The positioning hole (7) and the corresponding adjustment hole (2) are provided with fixing bolts. The other end of the fixing bolt is threaded with a fixing nut.

4. The apparatus for determining the carbonate decomposition rate of raw feedstock as described in claim 1, characterized in that: A fixing hole (10) is provided on one side of the fixing block (9), and a fixing bolt is provided inside the fixing hole (10). A fixing nut is threaded to the other end of the fixing bolt.

5. The apparatus for determining the carbonate decomposition rate of raw feedstock as described in claim 1, characterized in that: The shape and size of the positioning block (17) are matched with the shape and size of the positioning sleeve (15), and the positioning block (17) is slidably connected to the inner wall of the positioning sleeve (15) under the action of the positioning spring (16).

6. The apparatus for determining the carbonate decomposition rate of raw feedstock as described in claim 1, characterized in that: A bearing (22) is fixedly connected to one side of the positioning plate (18), and one end of the screw (20) is fixedly connected to the inner ring of the bearing (22).

7. The apparatus for determining the carbonate decomposition rate of raw feedstock as described in claim 1, characterized in that: The fixing plate (19) has a threaded hole inside, and the threaded hole is provided with threads. The threaded hole is engaged with the screw (20) through the threads.

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